Imishini Yokuphatha Ematshitshini: Ukuphatha Okuphezulu Kweminye Iminyaka, Isibonelo Sokuphatha 1.2m²

Zonke Izigaba

Imishini Yokuphatha Emthwakathini Yokugcina Ukuthi Kufanele Iyisikhathi Sokugcina Ngokuphelele Kwizwe Lonke

Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngonyaka wa-2003, iyathumela i-Table Top EDM Machine eyayiqhubeka ngokuchaza ukuphatha kwezinto ezingaphansi. Iyadlalwa yinkulungwane yezindleko zemifanekiso, abasebenzi bemisawuli yezindlu zokufaka emkhosini, nabasebenzi bemitshini yezindawo zokusebenza, futhi ibonakala njengomkhosi wokugcina izinto ezingaphansi kodwa iyafika ekupheleni kwesikhundla sokubeka ngokulinganisa ±0.005 mm futhi isibonelo sesikhephe siphuma ku-Ra 0.1 µm. Emasiphekwini esebenza ngaphandle kweGermany neJapan, i-Table Top EDM Machine yethu iyabeka isikhathi sokuvula ngokuphambuka kwe-45% kulokho okwenziwa ngamashini amaningi ayo, ngokwesibonelo sesikhephe sokubuka ngokushesha futhi izihloko zemithambo ezilungile. Umthengisi wezintshayele zokudentista eNingizimu Afrika wabona ukuphambuka kwe-32% kwezinhlelo zokusebenza emva kokukopisha i-machine yethu yokusebenza kwezinye izindawo zokusebenza. Ngokuphela kwe-30,000-hour MTBF futhi ukubona ngendlela eyodwa, iyavumela ukungabi nesikhathi sokungasebenzi. I-Table Top EDM Machine yethu iyasebenzisa i-tungsten carbide, i-hardened steel, futhi izinhlelo zokusebenza ezingahleli, futhi yayisisekelo sokusebenza kwezindawo zokusebenza eziningi futhi ezinamandla. Iyavunyelwe ngaphezu kwe-20 izwe zokuthumela futhi i-CE certification, iyavumela ukuthembeka okungafanele kwezinhlelo zokusebenza eziningi futhi ezincane.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukunciphisa isikhathi sokubhala umkhakha wemicro-mold ngamashumi ayisihlanu kumsebenzisi wezinto zokuhlenga eJalimani

Umsebenzisi wemikhakha emikhulu eJalimani wabukhuleka ngokubhala isikhathi eside sokubhala umkhakha wemicro-injection okusebenzisa kwi-medical diagnostics. Umkhakha wabo wokugcina i-EDM wazobhala izindlela eziningi zokuguqula i-electrode, okwakhothama isikhathi sokubhala ngamahouri amashumi amabili. Emva kokusebenzisa i-Table Top EDM Machine yethu, bavamile i-6-axis electrode changer futhi bakhuphula isikhathi sokubhala ku-90 iminithi. Ukuphathwa kwesikhathi sokubhala ngokulinganayo okungu-0.003 mm kwenza ukubhala ngqo kwe-hardened Stavax steel, okususa izinkulungwane zokubhala. Ngeminyaka emithathu, isikhathi sokubhala sakhuphula ngamashumi ayisihlanu, futhi isikhathi sokubhala kwe-scrap sakhuphula kusukela ku-8% ku-1.2%. Isikhondlo esincane sakhiqiza ukuthi bavamele i-unit yesibili ngokufanayo kuleselula, okuvuma ukuthi ubukhulu bakhiqiza kubili ngaphandle kokunqula indawo yokusebenza. Lokhu kubonisa indlela okuyishwa ngayo i-Table Top EDM Machine yethu ukuthi ibhala izinkinga zokusebenza ngokucacileyo kuzo zonke izindlela zokusebenza.

Ukuthuthukisa ukuchaza kwe-nozzle yase-Aerospace kumsebenzisi we-USA

Umphakeli wemithombo yaseNingizimu ye-United States wadinga ukuthi abhale izingxenye zokuchitha ezingama-0.4 mm kwezinyawo zokugqibela zesiNconel 718 ngokupheleleyo kwezinyawo zokuchitha zokufana ngokupheleleyo kwe-±0.01 mm. Ukubhala ngendlela eyisisekelo kwenza ukuthi kubhekwe izihlathi nekukhula kwesikhathi sokuchitha. Ngokusebenzisa i-Table Top EDM Machine yethu nge-spindle yokuqhubeka ngokuzunguka, bafumene izinyawo zokuchitha ezingasikhathali izihlathi ngokupheleleyo kwe-200 A peak current, futhi bakhula isikhathi sokusebenza kusukela ku-45 ku-18 iminithi ngalokho. Ukulawula okuhambisana kwe-machime kuvumela ukuthi ukuchitha kwe-electrode kungaphansi kwe-2%, okunika ubukhulu obuhambisana kwezinyawo zokuchitha. Kwezinyawo ezingu-5,000, ukulinganiswa kwasemva kwe-0.008 mm. Umphakeli waphumelela emaqheshini we-AS9100 futhi wabusa ukukhula kwezilungiselelo ngamashumi ayisithupha nanye. Lokhu kubonisa ubukhulu be-Table Top EDM Machine yethu ekusebenzeni kwezinhlangano zokuchitha kwezinkulu.

Ukuphakamisa ukuproducwa kwezilungiselelo zokufaka emhlabathini kwezilungiselelo zaseSwitzerland

Umphakeli wemphilo waseSwisi wadinga ukuthi izinkampani zezincwadi zibe nesikhala sokubuka ngokuphelele kwezincwadi zase-titanium ezinamathuba amaningi. Isithombe setable top EDM esitholakala ngokufana nokuthi isebenza ngokuphelele, sibona ukuthi i-Ra 0.05 µm, futhi sibeka phansi ukusebenza kwamanje kwezinkampani. Ukuprodukha kushwele kusukela ku-80 ku-220 izinkampani ngosuku, futhi izindleko zokusebenzisa izinkampani zishwele ngokuphakeme kwe-28%. Ukuthi isithombe sinamaphuzu angu-0.5 µm sibonisa ukuthi izihlangothi ziyabona ngokuphelele. Ngokusebenzisa ukulandela kusuka emuva, umphakeli wabeka phansi ukungasebenzi kungabi nokuqondwa kusukela kwe-2%. Lokhu kubonisa ukuthi isithombe setable top EDM sifaka ukuthi isikhala sokubuka ngokuphelele kusukela kwezinye izinhlobo.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

CW61125 Metal Lathe Conventional Manual Lathe Horizontal Manual Lathe Machine

INDABA YOKUBUKA

Imbongi Emtsheni Yezincwadi Zomphilo TCK36A CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Mini CNC Imbongi Yezincwadi Torno CNC Ukuncedwa

INDABA YOKUBUKA

Ukuncedwa Ngeendlela Ezikhulu TCK50Y/500 CNC Imbongi Yezincwadi Zokuncedwa Ukwakhiwo Okuningi Umthetho Wefanuc

INDABA YOKUBUKA

TCK36A Ukungena Kwesikhombiso Esikhulu Universal Small Bench Mini Imbongi Yezincwadi Zokuncedwa Work Machinery Combination Machine

Umshini we-Table Top EDM ovela eTaizhou Chuang Yuan Machine Tool Co., Ltd. umele intuthuko ekusetshenzisweni komshini wokukhipha ugesi osezingeni eliphansi, owenzelwe izimboni ezifuna ukunemba okuncane ngaphandle kokulahlekelwa isikhala saphansi. Kusukela ngo-2003, sihlanganise ucwaningo, intuthuko, ukukhiqiza, kanye nokuthengisa ukuze silethe imishini ehlangabezana nezindinganiso eziqinile zezimakethe zokuthumela ngaphandle ezingaphezu kuka-20, okuhlanganisa iJalimane, iJapan, i-United States, kanye neSwitzerland. Umshini wethu we-Table Top EDM wakhelwe phezu kwesisekelo se-granite polymer esinciphisa ukudlidliza ngo-70%, siqinisekise ukuthi imishini izinzile ngisho nasezitolo zemisebenzi ezimatasa. Inqubo yokukhiqiza iqala ngokuhlaziywa kwezinto ezilinganiselwe ukuze kuthuthukiswe ukuqina kwesakhiwo, kulandelwe ukugaywa ngokunemba kwemigwaqo eqondisiwe ibe yi-parallelism engu-0.002 mm. Umshini ngamunye udlula ekuhlolweni okuqhubekayo kwamahora angu-72, lapho siqapha khona ukuzinza kokukhipha, ukuphindaphindwa kwe-axis, kanye nokukhukhuleka kokushisa. Imininingwane ebalulekile ifaka phakathi imvilophu yokusebenza engu-300×200×200 mm, isinqumo esingu-0.5 µm, kanye nogesi ophakeme ongu-200 A, okuvumela kokubili ukugoqa kanye nokuqedwa okuhle kokusethwa okukodwa. Uhlelo lwe-CNC lune-HMI enembile enemingcele yenqubo elayishwe ngaphambilini ye-tungsten carbide, insimbi eqinile, kanye ne-titanium alloys. Ezinhlelweni zomhlaba wonke, uMshini wethu we-Table Top EDM unciphise izikhathi zokusetha ngamaphesenti afinyelela ku-45% kubenzi besikhunta kanye nokunemba okuthuthukisiwe kwemigodi ngamaphesenti angama-60 kubahlinzeki bezindiza. Isibonelo, umenzi wamathuluzi waseJalimane unciphise izikhathi zokuhola phakathi kwesikhunta se-micro-injection, kuyilapho inkampani yezindiza yase-US ithole imigodi engu-0.4 mm engenama-burr ku-Inconel 718. Siphinde sihlanganise izifunda ezonga amandla ezinciphisa ukusetshenziswa kwamandla ngo-40% uma kuqhathaniswa nama-EDM ajwayelekile. Uhlelo lwethu lokuphatha ikhwalithi luqinisekiswe yi-ISO 9001:2015, futhi umshini ngamunye uza newaranti yeminyaka emi-2 kanye nokufinyelela ekuxilongweni okude. Ngokugxila ekusetshenzisweni kwe-modularity, uMshini wethu we-Table Top EDM uvumela izinguquko ze-electrode ezisheshayo kanye nokuhlanganiswa okulula kumaseli azenzakalelayo. Siyaqonda ukuthi amaklayenti aphesheya ayazisa ukuthembeka, ngakho-ke sithola izingxenye kubahlinzeki bezinga lomhlaba futhi sihlangana esikhungweni esilawulwa yisimo sezulu. Ukuqeqeshwa kanye nensizakalo kuyatholakala ngabalingani bethu emazweni angaphezu kwama-20. Kungakhathaliseki ukuthi wenza ama-micro-mold noma ukhiqiza ama-dental implants, i-Table Top EDM Machine yethu iletha imiphumela eqhubekayo, izindleko zokusebenza eziphansi, kanye nembuyiselo esheshayo ekutshalweni kwezimali. Ngokuzibophezela emisha kanye nempumelelo yamakhasimende, siyaqhubeka nokuthuthukisa i-Table Top EDM Machine yethu ukuze sihlangabezane nezidingo ezishintshashintshayo zokukhiqiza ngokunemba emhlabeni jikelele.

Imibuzo Evame Ukubuzwa

Izimali ziziphi okusenokusebenzisa isithombe setable top EDM?

Isithombe setable top EDM sisebenzisa izimali ezinamaphuzu, kufuneka kubhekwe izimali ezinamaphuzu njengoko kuyisiliva ephakeme, i-tungsten carbide, i-titanium, i-Inconel, nezimali eziningi. Kuyisifundo esihle kakhulu kuma-micro-molds, ama-nozzles ase-aerospace, nezincwadi zemphilo. Ukuthi isithombe sinamaphuzu okuhlanganisa okuzimele kusiza ukuthi iziphakamiso zokugcina ziyagcinwa ngokuzimele, futhi kusiza ukuthi iziphakamiso ziyagcinwa ngokuphelele ngaphandle kokuthi izimali zibe yini. Uma kufuneke ukusebenzisa izimali ezingenamaphuzu, sizafaka izindlela ezinye.

Ukuchazwa kwe-Table Top EDM Machine kungakhuluma kanjani ngezindawo zokusebenza ngokwesikhundla kunye ne-EDM eyisisekelo?

I-Table Top EDM Machine yethu iyasebenza emaphakathi amabili amashumi amabili (1.2 m²), oko kukhulu kune-60% kune-EDM yokuqala yokubeka emaphakathi. Lokhu kucacisa ukuthi kwenziwe ngokushesha ekhaya lokusebenza elincane noma ekhaya lokusebenza lokufaka izinto ngokwezinye, ngaphandle kokuthi kwenziwe izinto eziningi ezithinta indawo yokusebenza. Nangona iphakeme, inika i-current esiphakeme sokwe-200 A nokuthi kuyisibonelo sokukhuluma ngokwesibonelo sokwe-0.5 µm, okuphakathi kwezinhlelo zokusebenza zokugcina izinto ngokwezinye.

I-lead time esiqondile yini futhi i-warranty yini yama-Table Top EDM Machine?

I-lead time esiqondile yizinsuku ezi-45 emva kokuthi isicelo sivuliwe, nokuthi kunezindlela zokufaka ngokushesha. Inyathelo yonke ina i-warranty yesibili yezunye iminyaka, enikela izinkampani nezindlela zokusebenza, njengoba nezindlela zokuzilungisa ngokwesihlalo. Sinezinkampani zokusebenza eziningi kune-20 izwe, okuhlinzekile ukuthi kwenziwe ngokushesha futhi ukuthi akukho phakade lokusebenza.

Ngakwenzeka kanjani ukuthi i-Table Top EDM Machine ifakwe ngokwezinye ukusuka kwezindawo zokusebenza?

Yebo, isikhombisa sethu sika-EDM se-Table Top sisebenzisa ukufaka kwe-robot futhi sinesikhombisa se-6-axis electrode esingasoloko. Ngokusebenzisa isistimu sethu se-CNC, ungakhetha ukusebenza ngaphandle kokubukwa. Umthengisi wezindini zaseSwisi wasebenzisa le ndlela yokusebenza ngomnye wasekhaya, okwakwenza ukuthi ukusebenza kwezindini kwezinkulungwane kwe-175% ngaphandle kokudibanisa abasebenzi.

Uyakhetha njani ukuphepha nokubuyisela phakathi kwesikhombisa se-Table Top EDM?

Sisebenzisa isibhakabhaka se-granite polymer, amaguideways aqondwa ngokuphepha, namascale e-linear ane-resolution ye-0.5 µm. Isikhombisa sonke sisizwe ngemihora engu-72 ukuze sibone ukuthi ipositioning yayo iphepha ngokuphepha kwe-±0.005 mm futhi ukubuyisela kwe-0.003 mm. Ukuchaphazela kwezintemperatura kusiza futhi ekuvumelana nokuphepha ngamathuba ahlukeneyo akwesifundazwe.

Izihloko Ezihlobene

Dec

Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

Bheka Okuningi

Aug

Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

Ukuhamba kwezinkinga ezinkulu zezindawo zokuproducwa ngokwesibini Ukusebenzisa isikhululo sokuproducwa esisodwa kusukela kubizwa njengokuthi kuyaphakamisa amaphepha amashumi amabili ngokujikeleza, ikakhulu xa kuchazwa ukuproducwa kwezindawo ezinkulu, nokuthi kuzinani okuncane. Iz...

Bheka Okuningi

Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

Hans Müller, Umphathi wezinto zokwenza izinto, Jalimani

Ukuphepha okungafani nalo kwezindini zokufaka eminyakeni

“Umbhali wethu we-EDM we-Table Top kwaChuang Yuan ubhalela amashifti amathathu ngeminyaka emibili nezintandabuzo, ngaphandle kokubhalela okukhulu. Sifumene i-Ra 0.08 µm emaphephini e-steel esihlwayelekileyo, sibeka isikhathi sokupholisa ngemuva kwesikhathi sokupholisa ngokuphakeme kwe-70%. Isithakazelo sesikhathi esingaphansi sekhaya sisivumela ukuthi sisho isiphumo separamitha ngemuva kwezizikhathi ezimbili. Le mbhali yisikhathi esishintsha umsebenzi wethu wokufaka izinkampani zemikhala.”

Sarah Thompson, Umsebenzisi Wezokufaka, USA

Ukuqiniseka Kwezinqumo Zokusebenza Kwizindawo Zokuhamba Ngemoto

“Sisebenzisa le mbhali ye-Table Top EDM ukufaka izinkampani zokuvula kwezincwadi zokuhamba ngemoto. Iyakhokha ngokuphakeme kwe-±0.01 mm kwezinkampani zokuvula, futhi ukugcina kwelektrode kungaphansi kwe-2%. Isiphetho sakho sokugcina siphakamile kusukela ku-5% ku-0.8%, sibeka imali engaphezu kwe-$50,000 ngonyaka. Isikhala esincane siyafana ngokuphakeme kwe-cell yethu.”

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

edm machine i-EDM yocingo electrical discharge machining edm wire cutting edm cnc isikhombisa sokugcina ngokuphatha ngamandla isikhombisa sesikhombisa sesikhombisa sesikhombisa isikhombisa sesiNC esisebenzisa ukuphuma kwamandla isikhombisa sesikhombisa sesikhombisa esincane isikhombisa semashini esemthwakathini imishini yokubhula iyatholakala kuthu imishini yokuphatha ngokwezilwane umshini wokugcina imithwalo wesitayela isikhombisa semashini yomsebenzi wesikhele imishini yokuqhubeka kwelektroniki isikhombisa semashini yomsebenzi wesikhele imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu ukuphakanyiswa kwemicro electro discharge imishini encane ye-EDM esitholakalayo

Ukufaka Okuphakeme Kwezinkampani Ngokuphakeme Kwe-0.5 µm

Imishini yokuqala yomkhumbulo wokugcina i-EDM iyafika ekuphakanyiseni kwakho kwe-0.5 µm nokuthi ukubeka kwenziwa ngokuphelele kwe-±0.005 mm, okunikeza umlando wokwenza izinto ezincane ezinokungahambani noma zingahambani nezinye zomkhumbulo wokugcina ezingaphansi. Lokhu kubalulekile kumazwe amanji njengezilwane zokusebenza kwezilwane, apho isiphulukiso sesilinganisi sika-0.1 mm singasithi isilwane sikhangelwe. Kukho isibonelo esikodwa, umthengisi wezilwane waseSwitzerland wasebenzisa imishini yethu ukwenza amasimbi abe yatiyini nezindlela zokufinyelela zika-Ra 0.05 µm, okususela kuzo ukufinyelela ngokushesha futhi ukongeza inombolo yezinto ezihlanganiswayo ngosuku kusuka ku-80 ku-220. Amasikali ayo akhulu asebenzisa ukubeka kwezinhlobo zokubeka ngokuphelele kanye nokubeka kwezinhlobo zokubeka ngokuphelele, okunika amaphuzu amaningi okuhlanganisa amakhono. Kumaqembu ase-Aerospace, ayabhalisa izinkampana zika-0.4 mm kwe-Inconel ngokuphelele kwe-0.008 mm, okuphula isikhathi sokusebenza ngama-60%. Isikhombisa sokufinyelela ngokuphelele sisula ukuphatha kwezinkampana, okuhlinzeka ukuthi ukubeka kwezinhlobo zokubeka ngokuphelele kuyasebenza ngeminyaka. Lokhu kukhulu kokubeka kwezinhlobo zokubeka ngokuphelele kuyathola ukuthi kunezinkinga eziningi zokubeka kwezinhlobo zokubeka ngokuphelele kanye nokuthi kunezinkinga eziningi zokubeka kwezinhlobo zokubeka ngokuphelele, okunika amaqembu ethu isibonelo sokubeka kwezinhlobo zokubeka ngokuphelele emazweni onke.

Isibonelo esincane ngaphandle kokuthi sisebenze kahle

Sisebenzisa isibonelo esincane sokuphakamisa amaphuzu angu-1.2, i-Table Top EDM Machine iyathola i-current engu-200 A futhi inikeza indawo yokusebenza engu-300×200×200 mm, ibizwa ngokufanana nokusebenza kwezinkulu zokugcina ngaphandle kokuthi isebenza kusendaweni enkulu. Lokhu kuncane kungakhetha ukuthi izindawo zokusebenza zidale amandla okusebenza kwe-EDM ngaphandle kokuthi zihambisane. Umthengisi wemithombo e-Germany wabambisana amabili eminye yezindlela, okwakha ukuzinikela kahle ngaphandle kokuthi kubekwe indawo eyodwa. Isibonelo sesikhumba segranite polymer sivumela ukuthi isibonelo sishwe kahle ngokuphakamisa ngu-70%, okuhlinzekile ukuthi sibeke kahle nangona kunezindawo eziningi zokusebenza. Ukuthi isibonelo sisebenza ngokuthi sibambisana kahle kuyavumela ukuthi isibonelo sishwe kahle ngokuphakamisa ngu-45%. Kumaqembu ongenakwazi ukuthi abeke indawo, njengokuthi kuzindawo zokusebenza e-Japan, lokhu kuncane kungaba yindlela yokuthuthukisa. Ngaphezu kwalokho, isibonelo sokuthuthukisa amandla sivumela ukuthi amandla ayoshwe kahle ngokuphakamisa ngu-40%, okuvumela ukuthi izindlela zokusebenza zishwe kahle. I-Table Top EDM Machine ithi ukuthi ukuncane akukho mbono wokuthi akusebenzi kahle; kodwa yilokho okuthuthukisa ukuthi sisebenze kahle kwezindawo zokusebenza zasezinsukwini.