Imishini ye-EDM enkulu yokusebenza kwezinkinga zokuphepha | 300A, ubukhulu be-12T

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Imishini yenkulu ye-EDM eyakhiwe ukwenza imisebenzi emikhulu yokuphepha ngokuphephile

Imishini yenkulu ye-EDM eyakhiwe ukwenza imisebenzi emikhulu yokuphepha ngokuphephile

Taizhou Chuang Yuan Machine Tool Co., Ltd., ethembekile ngo-2003 eTaizhou City, Jiangsu Province, China, ngu-maphakathi omkhulu wezindlela zokusebenza, okuyisibonelo sokuthuthukisa, ukuproducisa, nokuthengisa imishini yezindlela zokuphepha ngokuphephile. Imishini yethu yenkulu ye-EDM iyakhelwa kubhizinisi bokuphepha ngokuphephile, abasupplyi bezinyathelo zabaholi be-aviation, nabasemthwakweni abayisebenzisa izinto ezinkulu, okufanele kuzibekele isikhululeko eside, ubukhulu obukhulu bokusebenza, nokusebenza ngaphandle kokulindelwa kakhulu. Ngezintlobo zemishini yasezandleni zokusebenza kusuka ku-1200 x 800 mm kuya ku-3000 x 1600 mm, ubunzima obukhulu bokusebenza kungaba ku-12,000 kg, futhi ukusuka kwezandla zokusebenza kuZ kungaba ku-800 mm, le mishingi ihlanganisa izinto ezinkulu zokufaka, izithombe zokugcina, nezindawo zokuhlanza izithombe, okungakwaziwa ngamashini amancane. I-generator enkulu yezimithi ze-300 A iyathola isivinini sokususa izinto ku-1,200 mm3/min kwezinto zokusebenza zesi-1.2738, okunciphisa isikhathi sokuphepha ngokuphephile ngaproximately 35 percent kunye namashini amancane angu-100 A.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Imishini Yokukhula Kakhulu Yedolobha Iyakhipha Isikhumba Sokufaka Kwesikhumba Sokufaka Kwesifundo SaseJalimani

Umphathi wokufaka kwesikhumba saseJalimani wabulawa ngokufaka kwesikhumba sokufaka sokwezinye zokufaka kwe-3,800 kg esikhiphe isikhumba sakho sokufaka kwe-800 mm. Emva kokufaka imishini yokukhula kakhulu yaseChuang Yuan enesitayela esine-2500 x 1250 mm ne-generator yama-400 A, umphathi wakhipha isikhumba sokufaka sonke ngokuphakanyiswa kanye. Isikhathi sokukhula kusuka kuma-76 amahora kuma-48 amahora, okuyisilinganiso sesi-37%, futhi ukusebenzisa i-electrode kushukume kuma-22%. Manje umphathi uyathola izikhathi zokubuyela emva kuma-12 emasuku engakho kuma-20, futhi wabona izinkampani ezimbili zokufaka kwe-automotive ngeminyaka eyodwa.

Imishini Yokukhula Kakhulu Yisolve Ukukhula Kwezindawo Eziningi Ngokwesikhumba Sokufaka Kwesifundo Sase-Aerospace

Umthunywa wemithombo yezindiza emhlabeni waseTuruki kufanele akhuphe amaphuzu e-240 mm kumathuba we-titanium noma isikhundla esisodwa ngokungafanele kanye ne-Ra 0.8 micrometres. Imishini ye-EDM eyisisekelo yakhuphela kancane kule mbala. Ngokusebenzisa imishini ye-EDM ye-Chuang Yuan enkulu, ephakanyisiwe ngamaphuzu asekhaya noma ukukhupha okuhambisana, umthunywa wabuyisa ubude lwesikhundla ngokuphakeme kwe-0.01 mm kuzo zonke izinsuku. Isilinganiso sesikhundla sokubuyiselwa sakhuphela kusukela ku-8% ku-1.5%, okuthintekile ukuthi kubuyiselwa i-45,000 USD ngonyaka.

Imishini ye-EDM enkulu iyavumela ukuproducwa kwemishini yezindiza ngeminyaka yezibhozo ezi-24 eSobutha eBomvu

Umphathi wemithambo yase-Malaysia wasebenzisa izikhathi ezimbili kodwa wabulawa izikhathi zomnye ngokuguqula amaphawu okusebenza ngokusho. Imishini ye-EDM enkulu nezinkampani zokuguqula izinto zokusebenza ngokuzenzakalelayo ezingama-24 nezinkampani zokujonga ngendlela eya kusuka emuva kwekhaya kwenza ukusebenza ngaphandle kokubukwa ngokusho. Inombolo yezinkampani zokusebenza ziyagcina kusuka ku-18 ku-29 ngomnyaka, ukuthumela ngexesha kuyagcina kusuka ku-82% ku-96%, futhi isikhathi sokubuyisela imali sibhala ngaphezu kwezinsuku ezi-14. Isihloko sesithombe: Funda Imishini yethu ye-EDM enkulu yezinhloso zokusebenza ngokuphelele

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Ukufakwa kwezinkulungwane ezikhulu zokusebenza kwe-EDM kubegcina phambi kokufakwa. KwaTaizhou Chuang Yuan Machine Tool Co., Ltd., ukuproducwa kubegcina ngokuchazwa kwe-finite element kwezinkulungwane zokusebenza, emva koko kubhekwa izibhodi eziyisisekelo zokugcinwa kwezinkinga, okuyiyo yokuqinisa isimo sokubaluleka kwezinkinga ngokuthi ziqinisekwe ngeminyaka emithathu, ukuze zihlale zingavuthelwe. Emva kwalokho, izinkulungwane nezincamango zihlanganiswa ngokuphelele kwezinkulungwane zokusebenza ezine amaphuzu, nokuhlanzwa kwazo kusukela ku-0.01 mm ngametre. Izindlela zokuguqula zihlanganiswa ngokushaya ngohand, futhi zihlanzwa ngolwazi lwe-laser-interferometer, ukuze zonke izinkulungwane zihlale ziyiphinde ziyiphinde ngokuthi zingaphezu kuka-0.003 mm noma ngaphansi kuka-0.003 mm. Isistimu sokusebenza kwe-dielectric sifundwa ngokuthi sibe nesifunda esikhulu se-8 bar ukuqinisekisa ukuthi akunazo izilwanyana zokudlula, okuyinto ebalulekile uma kufakwa izihlathi eziningi kune-200 mm. Izicabhi zokugenera zihlanganiswa ngemizuzu emi-72 ngokuphelele kwezimali, futhi yonke i-Large EDM Machine ephumelelayo iyafakwa ngokuphelele kwezicabhi ezivumelwayo phambi kokuthi ifakwe. Ukukhokhwa kwezimali kufoloweka ngokwesiqulelo se-ISO 9001, futhi yonke indawo iyafakwa ngezicabhi zokuhlanzwa ezinokufinyelela kwezimali zaseNingizimu Afrika.

Kwizwele, lezi zinhloso zisebenza kwezindawo zokudla noma zokugcina eGewemani, kwezindawo zokusebenza kwezinkambo zezimoto eMexiko, kwezindawo zokuhlanganisa izimpahla zezinye izindawo zokusebenza kwezimpahla zezinye eTuruki, nakwezindawo zokusebenza kwezimpahla ezikhulu kwezinye izindawo zaseNtshonalanga yaseYurophu. Kwenye indlela eyatholakala, i-Large EDM Machine enesitayela esine 3000 x 1600 mm yadlala i-press die engu-9.5 tonne ngokuphakanyiswa kwakwa, kususa izindlela zombili zokubuyisela isitayela futhi kunciphisa isikhathi sokudlala kabusha ngama-31 percent. Umsebenzisi wenyenye eIndia wabeka ukungafani kwezinkambo kusukela ku-0.4 percent ku-0.18 percent ngokusebenzisa ukulungisa kwezinkambo zokudlala kwezinkambo zokudlala kwe-copper-tungsten. E-Middle East, umsebenzisi oyisebenza ngokuphakanyiswa kwamanzi angu-45 degree akwazi ukusebenzisa i-chiller engekhiwe ne-thermal compensation ukuze akubeki ukuguqula kwezinhloso ngaphezu kwe-0.006 mm ngokuphakanyiswa kwamanzi angu-16 hours ngaphandle kokubhekwa. Ithimba lethu lezinhloso likhuluma nabasebenzisi ngokuphakanyiswa kwamanzi, ukufaka isitayela ngaphansi kwesibonelo, nokufundisa abasebenzisi, futhi sithumela kuma-20 izwe noma izindawo. Izinkambo zokuzisa zihlalwa ukuze zithunyelwe kusheshwe, futhi isikhathi sokuphendula kwezinhloso zokusebenza kusuka kwezinkambo ziyisikhathi esingaphezu kwe-24 amahora. Uma isebenziso siyisitayela sokudlala, isitayela sokudlala kwezinkambo, noma isiphephelo sokudlala, i-Large EDM Machine iyakhiwa ngokuphakanyiswa kwamanzi, ukudlala kwezinkambo, nokuthunyelwa kwezinkambo okufana nesisekelo, akasifana nokuthunyelwa kwezinkambo ngokuphakanyiswa kwamanzi. Lokhu kunciphisa isikhathi sokudlala futhi kunciphisa isikhathi sokubuyisa izinkambo.

Imibuzo Evame Ukubuzwa

Ukubhala kwezinto zokusebenza kwezinhloso zokusebenza zingaba yini?

Imishini yethu ye-EDM enkulu iyakhokha izitayebhu zokusebenza kusuka ku-1200 x 800 mm ku-3000 x 1600 mm, noma ukubhala kwezinto zokusebenza kusuka ku-3,000 kg ku-12,000 kg. Ukudlula kwezinyathelo ze-Z-axis kufika ku-800 mm, kusiza ekubheleni kwezindawo ezide zokubhela kwezifunda, izinkampani zokubhela kwezimithambo, nokubhela kwezinkampani ezinkulu. Uma usinika ubude nobubanzi bezinto zakho zokusebenza, sizokusiza ukukhetha isitayebhu esifanele nokugcina kwezinkampani.
Ngokusebenzisa igeneretha engu-300 A, umkhawulo wokususa imithombo yomfanekiso uyafika ku-1,200 mm3/min kwezinkulungwane zemithombo yezinto ezipheleleyo njenge-1.2738. Lokhu kuyisikhathi esingaphezu kwe-35 percent esihlukile kwezinkulungwane zemithombo yezinto ezipheleleyo ngokusebenzisa igeneretha engu-100 A kule ndawo ethile. Isikhathi sokusebenza sikhangelwa ngokusebenzisa imithombo yemphakathi, izimo zokuphuma kwamaphoyinti, nokubude kwesikhombiso.
Yebo. Ngokusebenzisa isikhombiso sesikhathi esingaphansi kwe-24 esifanayo nesikhombiso sokulandela ngaphandle kwekhaya, igama liyasebenza ngaphandle kokulindelwa. Abathengi bakhuluma ukuthi bavale isikhathi sokuguqula impakathi kusukela ku-90 miniti ku-12 miniti ngalendawo yokuqala futhi babuyisiza ukuvutha kwezinsuku zomnyaka.
Izikhombiso zesilayidi zokuhambisa, ukuzinikela kwezinhlobo zokuhlukana kwezintambo, nokusebenzisa isikhombiso sokugcina isikhathi sokufaka kwezinto zokuphatha kuzokuvumela ukuthi isikhombiso sihlale ngaphakathi kwe-0.005 mm ngokuphakeme noma ngokuphambuka kusukela ku-20 amahora. Ngalokho igama libuyiselwa ngolwazi lwesikhombiso sokuzinikela ngolwazi olukhona ngaphandle kwezibalo zokuzinikela.

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Ubufakazi Bamakhasimende

UKlaus Berger
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Ayse Demir
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Amaphixitha ethu we-aerospace ayidinga ukubalwa okuphelele kude, futhi le mshini yomkhakha we-EDM enkulu iyabhalisa. Amasipho ajulukile kusukela ku-8 percent ku-2 percent, futhi manje sizihamba ngomso ngaphandle kokusebenzisa umsebenzisi. Umshini wokuguqula amathooli ngokuzenzakalelayo uyabhekisa izigaba zethu ngama-40 amahora ngomnyaka.

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edm machine i-EDM yocingo wire cut wire edm wire electrical discharge machining edm discharge edm discharge machining umnotho wokugcina amakhiwani we-EDM ukugcina imitha electro erosion machine znc edm machine ukusebenzisa imithwalo yemvelo yokugcina imithwalo imbhali yamaphutha yomthwalo isikhombisi semicro edm imishini yokuphatha ngokwezilwane imishini yokuqhubeka kwelektroniki imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu imishini yokuhlanza kwesikhathi esitholakalayo
Ubungakanani obukhulu bocwadi lwesitsha lokusebenza ukusebenzisa amadie namamoldi angaphezu kwezilinganiso

Ubungakanani obukhulu bocwadi lwesitsha lokusebenza ukusebenzisa amadie namamoldi angaphezu kwezilinganiso

Ukuqiniseka kokukhulu kwezinkulungwane zethu zokusebenza ngemithambo yokuqala kuyisibonelo sokuthi kungakwazi ukubeka amasayizi amaningi emithambo yokuqala. Amasayizi wezinye ziyaphakama kusukela ku-1200 x 800 mm ukuze kube ku-3000 x 1600 mm, nokuthi kungabeka umkhondo wokuphakama kusukela ku-12,000 kg. Lokhu kusho ukuthi isayizi yezinkulungwane zokufaka, isayizi yezinkulungwane zokufaka esifanayo, noma isayizi yezinkulungwane zokufaka esikhulu singabekwa ngokujikeleza futhi singasebenziswe ngaphandle kokujikeleza kabusha. Ngokwempikiswano, ukukhupha okujikelezwa kanye kwezinkulungwane zokufaka zokuphakama kwe-9.5 tonne kubhekiswe kumkhondo wokusebenza ngokuphelele kwe-31 percent ngokwesiqhelo saseYurophu. Ukuphakama kwe-Z-axis okuphakama kusukela ku-800 mm kusiza ekubeni kubekwe izindawo eziningi zokufaka ezingafanele kuzoba nezindawo eziningi zokufaka kwezinkulungwane ezincane, futhi isayizi esihlukaniswe kusiza ukungabuka phansi njengoba kubeka umkhondo omkhulu wokufaka. Kumaqondiso wezinkulungwane zokufaka nezinkulungwane zokufaka ozimele kwezinhlangano zokufaka, izinhlangano zokufaka, noma izinhlangano zokufaka zezinto ezikhulu, lokhu kubhekiswe kumakhwenkwe amaningi, ukunciphisa ukuthi kubhekiswe kumakhwenkwe amaningi, nokunciphisa isikhathi sokufika.
Isigeneratho Sokuphakama Kwemithambo Nokuphakama Kokuphakama Kwemithambo

Isigeneratho Sokuphakama Kwemithambo Nokuphakama Kokuphakama Kwemithambo

Imishini yethu enkulu ye-EDM iyasebenzisa igeneretha le-300 A eyifika emisakazo yokususa imithi kude kwe-1,200 mm3/min kwezilayili zokusebenza ze-1.2738, okungukho ngokugcwele isiqhelo sesikhathi se-35 percent kakhulu kungezinye izilayili zokusebenza ze-100 A. Ukulungisa okuphathelene nokuzimela kwe-pulse kufuna ukuguqula isikhathi sokusebenza ne-sikhathi sokuvaleka ngokuthi kuyisikhathi sokubona kwe-gap, okunciphisa ukuphatha kwe-electrode futhi ukulondoloza izinto ezincane. Umuntu omunye e-India wabeka ukuphatha kwe-electrode kusuka ku-0.4 percent kuya ku-0.18 percent ngokusebenzisa izinkampani ze-copper-tungsten, okunciphisa izindleko zokushintsha i-electrode futhi ukwakha ubukhulu bokulinganisa. Igneretha liyaphatha futhi ukuthi lizobonisa ukuthi kuyisikhathi sokuphatha okuncane kune-Ra 0.8 micrometres uma kudingeka, ngakho ke imishini engamnye iyakwakha izinhlobo zombili zokuphatha kanye nokuphatha okuncane. Lokhu kunciphisa ukuthi kufanele kubuyiselwe umsebenzi phakathi kwemishini, okunciphisa isikhathi sokuhambisana futhi ukulondoloza ubukhulu bokulinganisa. Kuma-tool rooms apho kusebenzisa ukusebenza okuhlanganisa, ukuthi kungakwazi ukushintsha kusuka kwezinhlobo zokuphatha ezinkulu kuya kwezinhlobo zokuphatha okuncane ngaphandle kokushintsha isikhathi sokubeka, lokhu kuyisiphumo esikhulu sokuthi kusebenza ngokuphelele. Igneretha cabinet ibuyiselwa ngokuphatha kwe-72 amahora ngokuphelele kwe-load.
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