Imishini Yokuvula Kwemithambo: Ukusebenza Kwemibala Eshumi Nambili, Ukuphakanyiswa Kwesikhundla 0.003mm

Zonke Izigaba

Imithambo Yokuphatha Ngamaphathi Emithambo Yokuphatha Ngokupheleleyo Kusuka KuMphambili WaseSine Owathandwa

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yadlala ukuthi ibhola izimboni zokugqibela ngokupheleleyo kusukela ngo-2003 eTaizhou City, Jiangsu Province, eSina, isebenzisa amakhambi okuthatha izinto, amakhambi okuthatha izinto zokubhala, abasindisi bokuthutha kwemvelo, nabafundi bakwezincwadi zokusebenza kwiintlobo eziningi kunezimbili nezintathu. Ilini yezimboni zokugqibela zethu iyatholakala ukuthi iphinde iphindele i-accuracy yokuqiniseka ngokupheleleyo ngaphakathi kwe-+/-0.003 mm, ukuthi kufanele kubhekwe ngokupheleleyo kusukela ku-Ra 0.8 um, nokuthatha ngokupheleleyo kusukela ku-220 mm2/min kusuka kwe-1.0 mm brass wire. Kukuthatha izinto zokubhala, abasebenzi baphatha izinto zokubhala ngokupheleleyo ngaphakathi kwe-0.005 mm ngaphakathi kwe-300 mm yokuhamba, okuthabatha isikhathi sokuchitha ngokupheleleyo ngokuphela ngama-30 ku-40 percent ngaphandle kokuthatha ngokupheleleyo nge-milling plus ukuthatha ngokupheleleyo ngokushaya. Kukuthutha kwemvelo, umsisindisi wesi-2 eGermany usebenzisa izimboni zethu zokugqibela ngamashumi amahlanu ukuqinisa i-Inconel 718 turbine shroud segments, okuthabatha ukungafanele kusukela ku-8 percent ku-1.5 percent ngaphakathi kwezinyanga ezintathu. Abafundi bakwezincwadi zokusebenza kwe-Turkey baphatha izimboni zethu zokugqibela ezihlukaniswe ngokupheleleyo ukuqinisa i-316L stainless steel ne-titanium ngokupheleleyo kusukela ku-0.02 mm.

Thola Isilinganiso

Usomiso Lwesicatshulwa

I-Sithili Isikhumba Sembhali Sisikhipha Amabhlokhi We-Die Ongu-1,200 mm Ngomkhombi Wokuphatha Ngamathuba Emaswini Ngamashumi Amahlanu

Umphakeli we-mold waseBavaria owahlela amaphakathi e-automotive akhuthaza i-headlamp, wabona umkhawulo: izihlangu zesithili se-1.2344 esihlukile kakhulu, esinezinhlobo zezindlela zokuchitha isikhangeli, nezinye izinyathelo ezizimele okungakwaziwa ngokuphatha ngokuphatha kwesithili, ziyisikhombisa ukuthi izihlangu zibe yizinkulungwane zesi-1,200 x 800 x 400 mm. Imashini yabo yesithili yokuqondisa eyayisebenza kwaye yayinikezela ubude obungu-600 mm kuphela, futhi lokhu kubiza ukuthi bafakwe emaphakathini ngemali yama-35 euros ngohora, noma kusasa kwezinsuku ezi-14. Ngonyaka ka-2022, babuyisela imashini yethu ye-CY-WEDM 1200 yokuqondisa izihlangu ngamashini ayisihlanu, ene-“automatic wire threading” ne-“submerged cutting”. Le mashini iyathola ukuthi inqamuzela yayo ibe yizinkulungwane zesi-+/-0.004 mm ngokugcina ubude bonke, futhi isihlanu sesihlangu sokuqondisa sisithili siyakwakha up to 30 degrees. Ngemva kwezinsuku ezi-3, ukuphatha kwezihlangu kwasuka kumashini yabo kushintsha ama-80 percent wezihlangu ozifakwe emaphakathini, isasa kwezinsuku ezi-14 kushintshwa kuzinsuku ezi-3, futhi imali yokuphatha kwezihlangu ngonyaka kushintshwa ngama-210,000 euros. Le ndawo yasebheji yasebenza ngemihora ezi-22 ngosuku, ngezinsuku ezi-6 ngowehe, futhi bayabika ukuthi ukuphatha kwezihlangu kwenza ukuthi kubhishwe i-wire ngemali yama-0.18 kg ngohora, ngokuphatha kwezihlangu ngemvelo yama-180 mm2/min ngomthubi we-brass osezinga le-0.25 mm. Umphakeli wokulungisa ubuhle wabika ukuthi ama-100 percent wezihlangu zokuthi zihlangu zokufaka kuzoba ziqinisekiswa ngokuphatha kwe-blue-fit.

Umthwali wezinkampani zemithili yaseTurkiya yasendleleni 0.02 mm emathilini ase-316L stainless steel

Umphakeli waseTuruki wezinkampani zokugcina emhlabeni nezinkampani zokuthatha izihlangothi zazidinga ukukhupha izihlangothi ezingaphansi kwe-0.02 mm ngokubroad, nezingaphezu kwe-8 mm ngokubide kwezinhlobo zesiya 316L esithile nesitaniyamu ngaphandle kokukhupha izihlangothi zokufana nokubusa izihlangothi zokufana. Ukukhupha ngolwandle lwesibhamu lwalenza ukuthi kubhekwe izihlangothi zokufana nezihlangothi zokufana okungavumelekile kuzo zokucleanwa kwezinhlobo zokufana. Emva kokuhlola amasipala amathathu, bakhetha isikhombisa sethu sika-CY-WEDM 500 sokukhupha ngolwandle lwesibhamu esikhiqizwe ngo-2023. Ngokusebenzisa isibhamu sesibhronzi esingaphansi kwe-0.1 mm, amanzi angafanele ngokuphatha ngokuphatha okungaphansi kwe-12 microsiemens, nokukhupha ngokuphatha kwezihlangothi eziningi, isikhombisa sasemkhiqizweni sasenziwa ukuthi isiphondo se-surface sibe ngu-Ra 0.4 um futhi isibonelo sezihlangothi sibe ngu-+/-0.002 mm. Isilinganiso sesikhundla sokungafanele sakhula kusukela ku-12% ku-1.8%, futhi isilinganiso sesikhundla sokupolisha emva kokukhupha sakhula ngokuphatha kwe-45%. Umphakeli wabona ukuthi u-ISO 13485 wabona ukuthi ubuyele kumkhumbi wakhe ngo-2024 ngokubhala konke isilinganiso sokusebenza (Cpk 1.67) esitholakale kusikhombisa sakhe. Baye bakhetha izikhombisa ezimbili zokukhupha ngolwandle lwesibhamu ukuze bazidele ukuproducisa izinqubo zokubuka emhlabeni zokuhambisa kumaGhamane ne-United States.

Indiya yekhaya le-connector yezinto zokusebenza kwelektroniki ibuyisa ukuphakama kwezinto zokusebenza ngamashumi ayi-28 ngekhaya lokusebenza kwe-wire erosion okuqondiswayo

Umphathisi wezinkqubo ePune, eIndia, ovela izipini zokubhakasha kwe-high-speed ezihlanganisa i-beryllium copper ne-phosphor bronze wabizwa ngokuphatha kwezinkqubo zokugcina iziqhamo nezinkqubo zokugcina iziqhamo zokuphatha. Ukugcina iziqhamo ngendlela eyenziwe ngohand ngezinye izinqumo zazisiza 9 percent yezinqumo zokungasebenzi futhi 5 percent yezinto ezingavumelekile. Ngonyaka ka-2023 bafaka amashini amabili ase-CY-WEDM 400 ase-automated wire erosion etholakalwe ngamashini ase-24-position automatic wire threading ne-automatic slug removal. Amashini aya kusuka kuziqhamo nezinqumo zokuphatha ngokuphatha kwesiqhamo sokuphatha ngokuphatha kwe-0.003 mm, okuphinde kubuyisela isikhathi sokusebenza kwezinqumo kusukela ku-800,000 ukuphatha ku-1.6 million ukuphatha. Ukuphatha kwakha kusha 28 percent, ukuphatha kwesiqhamo kusha kufika ku-0.9 percent, futhi ukungasebenzi okungavumelekile kusha kufika ku-1.5 percent. Umphathisi wezinkqubo wabiza ukuthi isifundo sokudlika kwezinqumo zokuphatha kwenza ukuthi abaphathisi bethu eChina bakhuluma ngokuvumelana nokulungisa isibizo sokuphatha kwe-flushing pump ngemizuzu eyi-40, okunakekisa ukuphatha kwesikhathi esithile sokungasebenzi. Le yilizwe liyathumela izinkqubo ku-mazwe amashumi amabili namathathu futhi libhekise isibonelo sokuthenga izinqumo zokuphatha njengokuthi kubizwa ukuthi kusha 17 percent kokuthenga ngalinye le-1,0

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Ukuqonda i-technology yamashini we-wire erosion kanye nokukhetha isistimu esihle: I-mashini we-wire erosion, okuthiwa ngokwezinye i-wire electrical discharge machine (WEDM), iyisusa imithombo eyodwa ngokugenera amaspark e-electrical okuqondiswa phakathi kwe-wire electrode eyohamba ngokuphambuka kanye ne-workpiece eyishiywe emanjani engekho amafutha, ngokusebenzisa i-deionized water. Kungakhathali ukusika kwe-milling noma ukusika kwe-laser, le ndlela yokusebenza ayisebenzi ngokuphepha kwemithombo, okuvumela abasebenzi bakusika i-tool steel esikhanyayo esingaphezu kwe-60 HRC, i-tungsten carbide, i-Inconel, i-titanium, kanye ne-copper alloys ngokuphelele kwezinkundla zokuhlela. Imakheti yamashini we-wire erosion emhlabeni yavalekiswa ngokwesibonelo ngama-USD 1.9 billion ngo-2024 futhi kubhekwa ukuthi izokwanda ngama-5.6 percent ngonyaka kusukela ngo-2030, ngokwenzeka kwezidingo zezindawo zokwenza i-mold kanye ne-die, i-aerospace, i-medical devices, i-electronics, kanye ne-automotive tooling. Ku-Taizhou Chuang Yuan Machine Tool Co., Ltd., ekwakhiwe ngo-2003 ku-province yase-Jiangsu, e-China, siyadesigna kanye nesibhakabhaka amashini we-wire erosion asivumela ukuchaza ukuchaza, ukushisa, kanye nokholwa kwezinkinga zokuthengiselwa. Isimo sesebenza siphinda kusobala ngokusebenzisa i-finite element analysis yomkhumbi wamashini, okuyichwa ngokusebenzisa i-Meehanite iron engekhona ukuzimisa kakhulu kanye nokufaniswa ngama-12 months ukuze kususwe umthelela wokuzimisa. Emva kwalokho umkhumbi uyisikwa ngokusebenzisa i-five-axis CNC gantry mill ukuze kube nemilinganiselo yokuqinisa yama-0.01 mm ngama-1,000 mm kabefore ukugcina. Ngasinye isikhombisa sisisebenzisa i-preloaded linear guides kanye ne-C3-grade ball screws nge-laser-calibrated pitch compensation, okunikeza ukuchaza kwe-positioning ngama-+/-0.003 mm kanye nokuphindeka ngama-+/-0.001 mm. I-pulse generator yethu isebenza ngama-frequency angaphezu kwe-1.5 MHz nge-adaptive control esibonisa i-gap voltage ngama-2,000 times ngasekhathi sesinye, okuyisandla sokulungisa i-discharge energy ngokuzenzakalelayo ukuze kungavunywe ukuphakama kwe-wire kanye nokulondoloza izinkundla ezincane. Kusukela kwezindlela zokusebenza zokwesibonelo, lapho kusika i-1.2344 tool steel esinezintloko zama-40 mm, amashini ethu ayifika kuma-180 mm2/min nge-wire yama-brass engama-0.25 mm ngokuphatha i-Ra 1.0 um, kanye nokusika kwe-multi-pass ayifika kuma-Ra 0.4 um. Isistimu sokusika kwe-wire sisebenzisa i-closed-loop tension servo esilondoloza i-tension phakathi kwe-8 kanye ne-12 N, okuyisidingo esibalulekileyo kusika kwe-taper kusukela kuma-30 degrees kanye nokuthwala kwe-wire engama-0.1 mm ngokuzenzakalelayo. Isimo sesikha kwe-submerged cutting sivuna i-distortion yothando kwezinto ezincane eziningi kune-0.5 mm, okuyisidingo esibalulekileyo kwezindawo zokusebenza zesi- medical kanye ne-electronics. Ngokwesibonelo, amashini ayisebenza ngama-2.8 kW ngokwesibonelo kanye ne-9.5 kW ngokusebenza, kanye ne-water treatment unit yethu iyisiza ukuthi i-deionized resin ibe nendlela yama-1,800 hours. Emhlabeni wonke, abasebenzi besebenzisa amashini ethu we-wire erosion ngokwezinye. E-Germany kanye ne-Italy, izindawo zokwenza i-mold zisika i-injection mold inserts kanye ne-extrusion dies, baze baphendula kwezindlela zokususa i-slug ngokuzenzakalelayo ukuze bafune izigaba zokusebenza ngaphandle kokukhanya, kusukela kuma-8 kuya kuma-12 cavities. Kwe-United States, izindawo zokusebenza zesi-aerospace zisika i-honeycomb seal rings kanye ne-turbine blade roots kusuka kwe-nickel alloys, baze basisebenzisa i-five-axis taper head yethu ukuze bafikele i-fir-tree profiles ngokusebenza kanye. E-Turkey kanye ne-India, abasebenzi bokusebenza kwe-medical kanye ne-electronics bavisika i-stents, i-surgical jaws, kanye ne-connector pins lapho izinyathelo zokuphatha zokuphatha ziyasusa izinyathelo zokuphatha zokuphatha, okuyisula ukuphatha kwezinye. E-Vietnam kanye ne-Mexico, abasebenzi bokusebenza kwe-automotive stamping bavisebenzisa amashini ethu we-wire erosion ukuze bakhangele i-progressive dies nge-punch clearance yama-0.003 mm, okuyisula indlela yokuqhubeka kwe-die ngaphezu kwe-1.5 million strokes. E-South Korea kanye ne-Japan, abasebenzi bokusebenza kwe-precision connector tooling baphendula kwezindlela zokulungisa ukuthando yethu ukuze bakhangele i-+/-0.002 mm ngama-18 hours ngaphandle kokukhanya. Sisiza konke abasebenzi ngokusebenzisa i-remote diagnostics ngokusebenzisa i-industrial IoT gateway, i-augmented reality guided maintenance, kanye ne-48-hour spare parts channel kusuka kwe-warehouse yethu e-Rotterdam. Isiqephu sakithi se-engineering sisenza izindlela zokusika ngokuzenzakalelayo kwezinto zokusebenza zabo, sibuyisa i-report yezindlela zokusebenza engezinkundla zokuthembeka, i-flush pressures, kanye ne-wire grades. Ukukhetha amashini we-wire erosion kungenxa yokulinganisa i-price kuphela. Abathengi kufanele bahlalele ukuchaza kwe-travel size ngokulinganisa noma yikuphi ikhanda elikhulu lokuthi liyakusika, i-taper capability yokusika kwezinkundla ezincane, i-reliability yokuthwala kwe-wire ngokuzenzakalelayo ukusika ngaphandle kokukhanya, kanye nokwazi kwezinhlangano zokwenza ukusiza kwezindlela zokusebenza. Sisondela ukuthi kufanele kube nesikhundla esingaphezu kwe-10 percent kusukela kwekhanda elikhulu kanye ne-generator esikwazi ukusebenza ngokulinganisa noma yikuphi inkundla enkulu ngokulinganisa nokuthembeka okufanele. Kusukela kwezindawo zokusebenza zokusika i-hardened steel kanye ne-carbide, i-dual-power generator ene-finishing circuits ezimbili iyisula ukuthi kungabikho ukuthi kufanele kubhekwe ngokulinganisa. Ngoba amashini we-wire erosion ayisebenza ngama-15 kuya kuma-20 years, ukusiza kwezinhlangano kanye nokutholakala kwezinhlangano zokusebenza kuyisidingo esibalulekileyo njengokulinganisa kwezinhlangano zokusebenza. Amashini ethu ayisebenzisa i-standard industrial components kusuka kwe-Siemens, i-Panasonic, kanye ne-HIWIN, okuyisula ukuthi kungabikho ukuthi kufanele kubhekwe ngokulinganisa kwezinhlangano zokusebenza. Sibuye sibhala i-maintenance schedules, i-error code libraries, kanye ne-calibration procedures ukuze abasebenzi bakhangele abasebenzi bazo ngokuzenzakalelayo. Ngokusebenzisa ama-1,800 amashini we-wire erosion atholakalwe emhlabeni wonke kanye nezindawo zokusebenza kusuka kuma-20 countries, sibuyisa ukuthi sibhala amashini ethu ngokusebenzisa i-field data. Izindlela zokubhala ezedlule zihlala ziyisula i-wire guide ephinda kusobala ngama-40 percent, i-flushing nozzle ephinda kusobala ukuthi kungabikho ukuphakama kwe-wire kwezinto ezinkulu ngama-22 percent, kanye ne-control software ene-technology databases ezingenabizo kwezinto zokusebenza ezingama-46. Kungaba yini yindawo yokusebenza othembekileyo okusika amashini we-wire erosion okwesibonelo noma yindawo enkulu yokusebenza okusika indlela yokusebenza, isiqephu sakithi siyakwazi ukukhetha isikhombisa esihle kwezinto zokusebenza, izinto zokusebenza, kanye nezinkinga zokusebenza.

Imibuzo Evame Ukubuzwa

Izinto zizingakanani eziyakwenzeka ngomkhombi wokuphatha umthwalo, futhi izindlela zezilinganiso zezindawo zokusebenza ziziphi?

Umkhombi wokuphatha umthwalo uyaphatha yonke into eyayikwenzeka kakhulu, kufuneka kubhekwe ukuthi kuyisiliva esikhanyayo esingaba kwi-70 HRC, isiliva sesilivu, i-Inconel, i-titanium, i-copper, i-brass, ne-aluminum. Izindlela zezilinganiso ziyaphendula kumkhombi wokugenera nokufusha: izimodeli zethu zesandla ziyaphatha isiliva esingaba kwi-300 mm, futhi izimodeli zethu zezimali ezinkulu ziyaphatha kwi-500 mm ngokuphambuka okuncane. Amaceramika angakwenzeka kakhulu futhi amaplastiki amaningi ayakwenzeka ngaphandle kokusebenzisa umkhombi wokuphatha owodwa.

Ngingakhethe ngaphakathi kwezindlela zokuphatha emzulwini noma kwezindlela zokufusha kuphela njani?

Ukuphatha emzulwini kuyabhalisa indawo yokusebenza ngamanzi angakwenzeka kakhulu, kubiza ukuchitha nokuhlela ukuphatha kwezindawo ezide noma ezincane, futhi kuyasebenziswa kakhulu kwezinsizakalo zemihlaba, kwezinsizakalo zemvelo, kanye nezinsizakalo zokuphatha. Izinkampani zokufusha kuphela ziyathengiselwa ngaphansi kwezimali ezincane futhi ziyasebenza kakhulu kwezindawo ezincane nezincane. Abaningi abasebenzisi bakhetha umkhombi wokuphatha omkhombi wokuphatha owenziwe ngokuvamile, okuyibonisa ukuthi kuyasebenza ngokuvamile kuzo zonke izindawo ngokuthengiselwa kwesinye.

Ukufaka kwezinto zokusebenza kwe-wire erosion machine kufanele kwenziwe ukusukela ukuthi i-machine ibe yisikhundla?

Izinto zokusebenza zezinsuku zihlanganisa ukubheka ukuthi amaqhwa akhona (isilinganiso esifanele si-5 ku-15 microsiemens) nokuthi i-wire ibe yisikhundla. Izinto zokusebenza zeminyaka yehlanu zihlanganisa ukucleansa ama-wire guides, ukubheka ama-power feed contacts, nokubuyisela ama-filters. Ngomnyaka ngamnyaka, sizimisele ukuthi kube nesikhundla sokubhekana ngelaser kuzonke izaxes. Uma kufakwa le-schedule, abasebenzi bahlala bafika emaphakathi kwe-+/-0.003 mm ukuthi bakhululekile kusukela eminyakeni eyishumi, nokubuyisela ama-wire guides ngeminyaka yehlanu ku-600 ku-900 ngokuphakeme kwezinhlobo zezinto.

Kufuneka kude kakhulu ukufaka nokufunda, futhi ubukhoyo obungena kulo bubi?

Ukufaka kufuneka kude kakhulu kusukela iminyaka yehlanu, kuhlanganisa ukuthi i-machine ibe yisikhundla, ukuthi ibe yisikhundla, nokuthi kubhekwe ngokwesikhundla ngeminyaka yehlanu. Aba-engineers bafunda abasebenzi ngeminyaka yehlanu ngendawo yokufunda ukuthi bafunde ukuthenga, ukuthenga i-wire, ukuseta ama-offset, nokuthenga ukuthi kubhekwe ngokwesikhundla. Sifaka isikhundla esinye sesandla, ukubhekana ngokwesikhundla ngokwesandla phakathi kwe-IoT gateway, izindaba zesiNgesi, nokufikelela kwe-application engineering team yethu ngokwesandla ngokwesandla ngokwesandla.

Isikhathi Sokugcina Sokuqala Nokuthi Kuphi Isivumelwano Sokulipa Ngamalungu Okukhokha?

Amamodeli amahle ayetha emva kwezinsuku ezigcina ezingu-30 kuze nezingu-45 emva kokuthenga, futhi amamodeli okuhlanganisa ayetha emva kwezinsuku ezigcina ezingu-60 kuze nezingu-75. Siyathola i-Transfer i-T/T noma i-L/C esiyithola ngokuvamile, noma isibonelo sokuthenga siphatha izinkampani zezinsuku ezingaphezu kwe-20. Bonke ubuchwepheshe betha nge-CE certification, amakhasi amahle okuthatha amakhanda, nokuthi kubhekwa konke ukuthenga kwesifundazwe. Abasemthethweni abanamandla kuzo zonke izindawo zokuthenga kusuka kwezinsuku ezingaphezu kwe-20, siyabona ukuthi kufanele kuthathelwe isikhathi sokuthenga ngokuvamile futhi kuthathelwe izinto zokuthenga ngokuvamile.

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Klaus Berger, Umphathi wezinto zokusebenzisa, Bavaria, Germany

Ukuthembeka Nokuthi Kuyasebenza Ngokuvamile Okwakubiza I-Mold Shop Yethu

Sibadala amashini amabili ase-erosion ayedlule ngokusebenza ngokusebenzisa i-CY-WEDM 1200 futhi sithatha iziphumo ngeminyaka emibili. Ukuphakanyiswa kwesikhundla kwalapha kubhekwe kwi-+/-0.004 mm ngasonke isikhathi sokuhlela, ukungasebenzi kahle kususwa kwe-7% ku-1.2%, futhi amahora okukhupha ngaphandle kokubona akwazungezwa ngokushesha ngokuphakeme ngamashumi amathathu nezine. Ukuthinteka kwesihlangu se-wire kwenza ngokuphelele nangokusebenza kwe-0.2 mm wire. Izinga lezindleko zethu zokwenza i-die block yasula ngamashumi amashumi nanye. Ukusiza kwe-diagnostic ekhanda kuka-Taizhou Chuang Yuan wabuyisa isimo sesigama sokugcina ngaphansi kwesihora esishumi, okungakwenzekile ngumthengisi wendawo.

Ayse Demir, Umphathi Wokuproducwa, Istanbul, Turkey

Ishini yoku-erosion yomhlangothi engamandla kakhulu kuzinhloso zethu zokuproducwa

Sibhala izimboni zokugqila ezintathu zokusebenzisa izihluzi zokugqila ngokusebenzisa i-wire erosion, esebenza kubizo bezihluzi sezinto zokusebenza kwesikhumba, esigqila i-316L ne-titanium ku-0.02 mm yezinhlobo zokugqila. Ngokudalwa kwe-CY-WEDM 500, isikhipha sasihlala kusukela ku-11 percent ku-1.6 percent futhi i-Cpk yasihlela ku-1.71. Ukugqila okwesikhumba kuyabeka izihluzi ezincane zingaphinde zihlale zisobala, futhi ukubhala kwe-machiya kwenza ukuthi ukulandela i-ISO 13485 kube lula. Emva kwezimbili, izinyathelo zokushintsha zibeke ziyizinto eziyodliwe nje nezifiltara nezihluzi zokugqila. Ukusebenzisa i-energiya kubeka ku-18 percent ngaphezu kwezinye izibhalo esebenzisa kule ndlela yokuqala ngokugqila.

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edm machine

edm electrical discharge machining wire cut wire edm wire edm wire cutting cnc edm machine isikhombisa sokugcina ngokuphatha ngamandla imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa sesikhombisa sokuthengiswa ukusebenzisa imithwalo yemvelo yokugcina imithwalo isikhombisa sesikhombisa sesikhombisa esincane imbhali yamaphutha yomthwalo isikhombisa semashini esemthwakathini imishini yokuphatha ngokwezilwane imishini yokuvala kwe-EDM imishini yokuqhubeka kwelektroniki imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu ukuphakanyiswa kwemicro electro discharge imishini yokuhlanza kwesikhathi esitholakalayo isikhombisa semesini yesiCNC EDM esihlukanayo

Ukuphatha Okuhlelwa Kwe-Pulse Okuvumela Ukuphatha Okuhlelwa Kuzo Zonke Izimboni Zokugqila Ngokusebenzisa I-Wire

Yonke yonke yokuqondwa kwe-wire erosion yokuqala isebenzisa i-pulse generator esihlukile ngokupheleleyo esibhekiselele izimo zegap ngamashumi amabili ngosekunxele. Kukugcina nokufaka kwemifanekiso, lokhu kungakhathalisi ukuphakanyiswa kwe-wire ngeminyaka eyadlula ngaphandle kokubhekisana, okuyisiphetho esikhulu xa izimo zokufusha ziphatha njengoko ukuchitha kuhamba phambili. Kwenqubo yomkhakha we-steel we-1.2344 oyimbi yamashumi amathathu, inkqubo yethu yokuqondwa yasinda ispeed yamashumi ayi-165 mm2/min ngokupheleleyo ngaphandle kokuphakanyiswa kwe-wire ngamahora amashumi ayi-18, ngakho-ke inkqubo yomthengi ongafaniyo yasinda amane amaphuzu. Kukuzilwane zezwe zokuhlakaza, i-pulse generator yethu inqubo yokuvikela ukusuka kwe-electrolysis iyanciphisa ukubuyiselwa kwezandla kwenye ngapansi kwe-micrometer yomunye, ikhipha ukuzivikela kwezandla zokuhlakaza. Kukuzilwane zezwe zokusebenza kwezempilo, umthelela wokugcina ukuthi umthelela wokugcina ugcine ubude bokudla ngapansi kwe-0.002 mm, okuyisidingo sokuproducwa kwe-stent nezincipha. Inkqubo yasiza futhi ngokuthenga izidata zokugcina ukuthi zibe ngezindlela zokufindwa, ekusinikela ukuthi kubhekwe ngokupheleleyo kwe-ISO 9001 ne-ISO 13485. Abathengi eJalimane, eTuruki.

Ukukhupha Kwemibala Emihlanu Kusuka Ku-30 Idegree Ngokwesilinganiso Sokukhupha Ngamawiri Ekhamphini Yokukhupha Ngamawiri

Amadilisi amakhulu amaninzi ayadinga izinyango ezihlukene, izikhala zokuhlonipha, nokuthintana okuhlukeneyo okungakwaziwa yizinhleli zokusebenza ngomunye umkhakha ngaphandle kokusebenzisa izinhleli eziningi. Isirayisi sezinhleli zethu zokususa izihlangu zezihlangu zisiza izindawo zokwenza izihlangu ukuthatha izinyango zokugcina, izinyango zezihlangu zokuphuma, nezinyango ezide ngomunye umsebenzi. Umsebenzisi waseBavaria owathatha izihlangu zezihlangu zokubuka kwezihlangu zazithatha izinhleli ezingama-4 ku-1, kubhekiswe kuzo izinhleli ezingama-1, kubhekiswe kuzo izikhathi ezingama-11 ngalokho kwezihlangu zezihlangu futhi kubhekiswe kuzo ukuphepha kweminyango kwi-+/-0.01 degrees. Isistimu sokuthintana sokuhlinzeka esiphambaneni sokuthintana sibeka isikhathi esingama-8 ku-12 N ngaphakathi kwesikhala sokuthintana, sokuvikela ukuthintana okungahlinzeka okubangela ukuthintana kwezinyango. Kwezihlangu zezihlangu zokufika kwezihlangu zezihlangu zokufika kwezihlangu zezihlangu, isikhala sesihlangu sesihlangu sesihlangu sisebenzisa izinyango ezihlukeneyo ngomunye umsebenzi, sokuvikela ukusebenza kwe-EDM sinker okuhlukeneyo futhi sokuphepha isikhathi sokuthola ngamadura angama-6. Kwezihlangu zezihlangu zokufaka kwezihlangu zezihlangu, ukuthintana okuhlukeneyo kusiza ukuthatha izihlangu zezihlangu nezihlangu zezihlangu ngokuthintana okuhlukeneyo, ukuphepha isikhathi sokusebenza kusuka emva kwezihlangu zezihlangu zezihlangu zezihlangu.