Imishini yesayensi yelektroniki ye-EDM: Ukubhala kwezihlangothi nezindawo zokubhala kwezihlangothi ngokuphelele kwezinhlangano zezempilo

Zonke Izigaba

Ukuqiniseka, Ukuphatha Isikhundla, Nokuthutha Kwezizwe Zonke

Ngoba yisikhundla sokuphatha isikhundla esisodwa eminyakeni ya-2003 eTaizhou City, Jiangsu Province, iChina, iTaizhou Chuang Yuan Machine Tool Co., Ltd. iyaphatha ukuthuthukisa, ukuprodukha, nokuthengisa amashini amahle okuphatha izinto. Isikhundla sakithi se-EDM esihle sisakhiwe ukususa izinto ezinkulu ngokuphelele kubukhona kwezindawo zokwenza izithombe, kwezindawo zokwenza izinto zezinsuku, kwezindawo zokwenza izinto zezimoto, nokwenza izinto zokusebenza kwezintlungo. Ngaphandle kokuba kuyisikhundla se-EDM esingaphansi, isikhundla sakithi se-EDM esihle sisebenzisa ukuphatha kweservu esihle, izindlela zokuphatha izinto zokuphatha ngokuphelele, nokulandela ukuphatha kwesikhundla ngokushesha ukuze kufanele ukuphatha kwezinto ngokuphelele kwe-Ra 0.1 μm nokuphatha kwezinto ngokuphelele kwe-±0.002 mm. Kukusebenzisa ngempelini, umkhakha waseJalimane wabeka ukuphatha kwezinto ngokuphelele ngokuphansi kwe-35% futhi wabeka isikhathi sokuphatha ngokuphelele ngokuphansi kwe-28% emva kokuguqula ekuphatheni kwezinto ngokuphelele kwezindawo zokwenza izithombe eziningi. Kukusebenzisa kwezindawo zokwenza izinto zezinsuku, isikhundla sakithi sibeka ukuphatha kwezinto ngokuphelele kwe-0.05 mm kuzo zonke izinkampani ezingu-500, okunika ukuphatha kwezinto ngokuphelele ngokuphansi kwe-0.5%.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphakeli Wemifutha Yomoto Emaswedeni Uyabuyisa Ukuphakamisa Ukuphakama Ngomkhombisi We-EDM Elenziwe Ngemithambo

Umphakeli wemifutha yomoto emaswedeni owasebenza ngokuphelele kumifutha yokufaka emaphakathi, wabona izinkinga eziningi zokugcina kwezinkampani zokusebenza nezidingo zokubhekana ngeziqu zokufakwa. Ngokufaka umkhombisi we-EDM elenziwe ngemithambo, bafika ekuphakameni kwesikhumba sokubeka kwe-Ra 0.15 μm kwezinkampani eziphakamile (HRC 52), futhi bakhula isikhathi sokubeka ngemithambo ngama-40%. Ukulungiswa kokugcina kwezinkampani kwenza ukuthi iziphakamiso zokugcina zihlanganise ngokuzenzakalelayo, futhi kubeka ukuthi ukugcina kwezinkampani kuhlanganise ngama-30%. Ngeminyaka eyisithupha, isivinini sokuqondwa sibuka kusukela ku-3.2% ku-0.8%, futhi kubeka ukuthi kubhalwa ama-euro angu-45,000 ngonyaka. Umphakeli manje uyasebenza ngamashiyi amathathu ngokwethembeka. Kungenye, ukufaka isistimu yokufula amaphelethi esikhundla sakho yasinda ukuguqula amaphakathi, futhi yasusa izinkinga zokubhekana ngeziqu zokufakwa ngokwesandla, futhi yakhula ukuphakama kwezifutha ngama-22% ngosuku ngalunye, ngaphandle kokuthi kubhekane neziqu zokubhekana ngeziqu zokufakwa kwezifutha eziningi.

Umbhali we-Aerospace eFransi uqwalise ukusebenza ngokukhulu nge-Machine ye-Electronic EDM

Umbhali we-Aerospace eFransi wadinga ukuthi aqhole amaphepha e-turbine ebase-nickel ngemikhala yokuqhubeka okunezimithi zokuphakama zokugcina ezinkulu kwe-0.4 mm nokuphakama-komkhala okungu-20:1. Ngokusebenzisa i-Machine ye-Electronic EDM yethu, bafumane ukuthi umkhala uphakamise kwi-±0.005 mm futhi babuyisela izinkinga zomkhala wokubuyiselwa. Inombolo yamaphepha ethengisiweyo yakhuphuka kusukela ku-80 ku-120 ngoweke, futhi izindleko zemithombo yasula ngu-25%. I-Z-axis esikhethekileyo yomkhala wezikhathi emibili yomkhala we-EDM yethu ne-automated electrode changer yasiza ukusebenza ngokuzimisa, ekufanekayo nokulandela izimali zokuhlelo zika-AS9100. Ngokusebenzisa ukuvumela kokuvumela kwethu kwe-pulse ngokushesha, isikhumbuzi sasiza ukunqoba izibhambo zemikhala emininzi kwezinqaba zokuphakama kwe-turbine, ekuvumela ukuthi zilandele izimali zokuhlelo zokuphepha kwezwe lonke zokuhlelo kwezintuthi zokuphepha kwezwe lonke futhi zihlangelela ukuthi izinto ziyasebenza ngokuphelele phakade ngemizimba yezindawo eziphakeme.

Ikompani yezinto zokusebenza kwezempilo e-USA iyahlela ukusebenzisa izinto ngokukhulu nge-Machine ye-Electronic EDM

Ikompani yesifundo sezinsizakwane esemzantsi we-United States eyahlela amaphutha okukhanya kwezinsizakwane, ezenza ngokusebenzisa isitayile esihlukene se-316L, iyadinga amasloti amancane angabukho koburra, ongama-0.1 mm ububanzi. Imashini yethu ye-Electronic EDM yayibeka isurface finish ya-Ra 0.08 μm futhi yayilungiselela imithambo yokuqondana ngaphakathi kwe-±0.003 mm. Ikompani yayibhabha ukuthi kukhona ukupheleka kwemisebenzi yokuqondana okwesibili ngama-50% futhi ukuvutha kwemisebenzi kuyavutha ngama-20%. Umsebenzi wokususa okucacile kwe-mashini wakamela ukugcinwa kwezinkinga zokuchitha kwezinto ngokwekuthinta, okuhlinzekile ukuthi izinto ziyatholakala ngokuphelele kwezinsizakwane. Ngaphezu kwalokho, ukugxilwa kwezinhlangano zokufiltera kwezindawo zokufaka izinkampani zokufaka kuzoba yinkampani engeyona mthwalo, okunika umsebenzi wokuhlola ngokuphelele ngaphandle kokuchitha nokuthintwa kwezinto ngokwekuthinta kwezinsizakwane ezincane zokukhanya.

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Ukukhiqizwa komshini we-EDM we-Electronic eTaizhou Chuang Yuan Machine Tool Co., Ltd. kuqala nge-R & D eqinile nokukhethwa kwezingxenye. Kusukela ngo-2003, siye sahlanganisa ucwaningo, ukukhiqiza nokuthengisa ukuze sinikeze imishini yamathuluzi eqondile emazweni angaphezu kuka-20. Umshini wethu we-EDM we-Electronic wakhiwe ngesisekelo segranite ukuze ube nokuzinza okushisayo futhi unciphise ukudlidliza, okuqinisekisa ukunemba kwesikhathi eside. Umugqa wokuhlanganisa usebenzisa ama-laser interferometers ukuze alinganise i-axis ngayinye ibe ngu-± 0.001 mm, futhi iyunithi ngayinye ibhekana nokuhlolwa kokukhishwa okuqhubekayo kwamahora angu-72 ngaphambi kokuthunyelwa. Umnyombo womshini wethu we-EDM we-Electronic yi-generator ye-pulse ehlakaniphile, ehlaziya izimo zezikhala izikhathi ezingu-10.000 ngomzuzwana, ngokuzenzakalelayo ilungiselela amandla okukhishwa ukuze kube nokugqoka okuncane kwe-electrode kanye nesilinganiso esiphezulu sokususa izinto. Lokhu kubalulekile ezimbonini ezinjengokwenziwa kwesikhunta, lapho izimbotshana eziyinkimbinkimbi nemihlane ejulile kudinga ukuqina okuqhubekayo kobuso. Ezingxenyeni zezindiza, imishini yethu ibhola izimbobo zokupholisa emabhodleleni e-turbine ezinobubanzi obuncane njengo-0.3 mm nama-aspect ratio afinyelela ku-30:1. Ukuze kusetshenziswe imishini yezokwelapha, kwakhiwa izinto ezincane ngensimbi engagqwali ne-titanium ngaphandle kokubangela ukuqhuma okushisayo. Idatha yethu yokusetshenziswa komhlaba wonke ibonisa ukuthi amakhasimende athola ukunciphisa okujwayelekile okungu-25% esikhathini sokusebenza kanye nokusetshenziswa kwe-electrode okuphansi okungu-30% uma kuqhathaniswa ne-EDM evamile. Siphinde sinikeze nge-automation eyenziwe ngezifiso, kuhlanganise nezinhlelo zokulayisha amarobhothi kanye nama-pallet, ukuze sisekele ukukhiqizwa kwezibani. Ngethimba lonjiniyela abangaphezu kuka-50 kanye nesakhiwo sokukhiqiza esingamamitha-skwele angu-12 000, sigcina ukulawula okuqinile kwekhwalithi kuzo zonke izigaba. Umshini wethu we-EDM we-Electronic uhambisana namazinga e-CE ne-ISO 9001, futhi sinikeza ukuxilongwa okukude nokugcinwa kokubikezela nge-IoT. Ngokukhetha umshini wethu we-EDM we-Electronic, amaklayenti emkhakheni wezimoto, wezindiza, nowokwelapha athola inzuzo yokuncintisana ngokunemba, ukuthembeka, nokusekelwa okuphelele.

Imibuzo Evame Ukubuzwa

Izinto zizinga ziphi ezingasebenziswa ngemashini ye-Electronic EDM?

Imishini yethu ye-Electronic EDM iyasebenza ngamathuba okusebenzisa izinto ezinamandla, kubanzi kwamagama amanquma, i-tungsten carbide, izilwane zokuphakama zokuzimela, izilwane zokuphakama zokuzimela zokunyuka, nokukhanya. Iyisifundo esihle kakhulu kusukela kumakhampani okwenziwa kwezindawo, kwezinye izindawo zokuzimela, nokwenziwa kwezinto zokusebenza kwezindawo. Umshini wokulungisa ukuthi umshini uqondile kubonakala kwezinto zokusebenza, ekuvumelana ukuthi izindlela zokuhlanza nezinkimbinkimbi zokugcina. Uma kufuneka usebenzise izinto ezingenamandla, kufuneka usebenzise izindlela ezinye.

Ukuthi imishini ye-Electronic EDM ithola ukuthola ukuthola kahle kanjani?

Ukuthola kahle kutholwa ngokusebenzisa isikhumba sesilika, izikhala zokuhlaziya zokuthola ukuthola kahle kwe-0.001 mm, nokuthola ukuthola kahle kwezindlela zokuhlanza okuthola ukuthola kahle kwe-10,000 ngomzuzu. Lokhu kuthola ukuthola kahle kwe-±0.002 mm nokuthola kahle kwezinkimbinkimbi kwe-Ra 0.08 μm. Ukuthola kahle kwezinkimbinkimbi kutholwa ngokusebenzisa ukuthola kahle kwezinkimbinkimbi nokuthola kahle kwezinkimbinkimbi zokuthola kahle.

Izinsukwini zokushwe kanye nezinkambiso zokugcina ziyini?

Ukuhlanganisa kwezindawo zokuhlanganisa kuyisikhathi sesibili-nesithathu (45-60) emaswini emva kokuthenga isibonelo, ngokuphatha kwesilinganiso. Sinenkambo yezinkambo eziyisibili (24) ngokubhekisele kwezinkambo ezibalulekile kanye nokusiza kwezinsizakalo ngokugcina ukusebenza kuzo ngokuphelele. Ukuvavanya kwezinsizakalo ngokufihla kanye nokusebenza kwezinsizakalo kuzo kunezizwe zemibili nezinye. Izinkambo zokusebenza kuzo zihlalwa kwezindawo zokuhlala kwezizwe zokuhlanganisa ukuze zihlanganise kahle.

Ngakho okuthi i-Machine yokuqondisa Elektroniki iyakwenzeka ngokwezinye ngokungafihli?

Yebo, i-Machine yokuqondisa Elektroniki yethu iyasebenzisa ukulayisha kwezilayishini, ukuguqula amaphelethi, nokuguqula izinkambo zokuphatha ngokwezinye. Lokhu kwenza ukusebenza ngaphandle kokukhona kwezilayishini, kunciphisa izindleko zokusebenza ngokuphakeme kwe-40%. I-Machine iyahlukaniswa nezinsizakalo ze-MES ne-ERP ukuze kubhekiswe ukusebenza ngokushesha.

Izindustri zikuphi ezinconywa kakhulu ngokusebenza kwe-Machine yokuqondisa Elektroniki yethu?

Izindustri eziphakeme zihlanganisa ukwenza amaphutha we-automotive, ukwenza izibhambo zesitolo se-aviation, ukuproducwa kwezinkampani zokusebenza kwemithambo, nokwenza amaphutha we-electronics connector. Kulezi zindustri, imishini yethu iyathola ubukhulu be-precision, ukuphatha okuncane kwe-electrode, nokubuyisela iziphumo ngokuphathelene. Sisiza ngokufundisa okuhambisana nezinkinga zokusebenza nokuthuthukisa izindlela.

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Ukuhlolwa Kokunemba Okulinganiselwe Kokuqinisekiswa Komshini Wentwasahlobo Ukuqinisekisa umkhiqizo womshini omusha wentwasahlobo kuqinisekisa ukuthi uhlangabezana nezidingo eziqinile zokukhiqiza. Ukuhlolwa kokunemba okulinganiselwe kwakha isisekelo, kugxile ezimfanelweni ezibalulekile zejometri...

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Ukuthi yini okwenza ukuthinteka kwezinye zezinkambo zokugqibela kokubhala ngokuphinda-phinda kwesikhathi sokubhala ngokuphinda-phinda kwezinkambo

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Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

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Bheka Okuningi

Ubufakazi Bamakhasimende

Luca Bianchi

Ukunemba Okungavamile Nokwethenjelwa

Isithili samaphutha esiYalayi sisebenzisa imishini ye-Electronic EDM ngama-18 ayisikhathi. Iyathola isikhundla sokuthi ±0.003 mm kwe-hardened steel ngokuphathelene, futhi ibeka isikhathi sokupolisha sithi 35%. Isiqephu sesikhwama sokusiza kusuka emuva sasolve isinkinga seziparameta ngama-2 amahora. Sisiza kakhulu.

Emily Carter

Sibuye Sibuyisise Ukuproducwa Kwethu Kwe-aviation

Ngoba sithunywa lwesibili le-aviation eKhanada, sifuna ukudrill ama-micro-hole okuhambisana. Imishini ye-Electronic EDM yavuma ukuthi ukuproducwa kwethu kwe-30%, futhi yakhala izindleko zama-electrode ngama-25%. Ubukhulu be-stability bemishini yilokusho kakhulu, futhi ukufundisa kwalokusho kakhulu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm machine

i-EDM yocingo wire cut edm cutting machine edm discharge edm discharge machining edm wire cutting umnotho wokugcina imikhambo ye-cnc edm wire cut cnc edm wire cut ukugcina imitha electro erosion machine isikhombisa sokugcina ngokuphatha ngamandla imishini yokubhula yomkhakha wokubhula imbhali yamaphutha yomthwalo chmer edm machine imishini yokuqhubeka kwelektroniki imishini yokuqondisa ngokwelektro imishini encane ye-EDM esitholakalayo imishini yokuhlanza kwesikhathi esitholakalayo isikhombisa semesini yesiCNC EDM esihlukanayo

Ukuthuthukiswa Kwe-Adaptive Discharge Control Ukuze Kuphathwe Okuncane Kwe-Electrode

Imishini yethu yokuqondisa i-EDM iyasebenza ngomkhakha wokugcina amaqhina okuphatha okuphathelene nesikhathi esingaphezu kwezinkulungwane ezingu-10 ngosekholeni, okuthintana ngokuzenzakalelayo imiphumela yokubhala ukuze kuvuleke ukubhala kanye nokuphatha kwezinye izinto zokusebenza. Lokhu kubhekise isikhathi sokubhala esihle, kunciphisa ukusebenzisa amaqhina ngaphezu kwe-35% kwezinye izinto zokusebenza ezinamandla njenge-tungsten carbide kanye nezinto zokusebenza eziphathelene nezindawo zokusebenza. Kwezindawo zokwenza izimboni ezinamandla apho ukwenza amaqhina kuyisibalo esikhulu sezindlela zokusebenza, lokhu kuthinta kakhulu ukuncipha izindlela zokusebenza. Isibonelo, umphathi wezindawo zokwenza izimboni zemoto yaseYurophu yayincipha izindlela zokusebenza zamaqhina ngemali yezinkulungwane ezingu-12 ngonyaka futhi ayavulele ukusebenzisa amaqhina ngokwesandla. Ngaphezu kwalokho, isistimu iyadala ngokuzenzakalelayo izimo zokufusha eziningi kanye nokuguqula izikhathi zokubhala ngokushesha, ukuze kubhekise ukuthi isikhathi sokubhala siyafanana kanye nokuthintana kahle kwezindawo zokusebenza zezindawo eziningi zokusebenza.

Ibhasi yasegranite ne-thermal compensation ukuthola ubukhulu bokulinganisa

Njengoba yakhiwe ngesisekelo segranite yemvelo esinama-ribs amaningi, i-Electronic EDM Machine inikeza ukucindezelwa kokudlidliza okuhlukile nokuqina kwesakhiwo okudingekayo ukuze kube nokubekezelelana okuphansi kwe-micron. Isisekelo esinamandla sokukhanda simunca amagagasi okushaqeka okuphezulu okwenziwe ngesikhathi sokudlula okuhlukumezayo, kugcina ubuqotho besakhiwo phakathi nemijikelezo yokuphila esebenzayo. Uma ihlanganiswe nezikali eziphakeme ezibonakalayo eziqondile kanye nezinzwa zokubuyisela amandla ezishisayo ngesikhathi sangempela, lo mshini uvala njalo ukushintshashintsha kwamazinga okushisa endaweni ezungezile ukuze ugcine ukunemba kokubeka indawo okuqondile okungu-±0.002 mm nokuphindaphindeka okungu-±0.001 mm. Lokhu kuzinza kwezakhiwo kubalulekile ekwakheni ama-geometry anzima, ama-micro-slots, nezimbobo ezinokuhlukahluka okukhulu. Isikhungo semishini yezokwelapha e-United States sabika ukuthi ukunciphisa okungu-50% kwemisebenzi yokuqedela yesibili ngenxa yokuqina komshini ngesikhathi sokukhiqiza okuqhubekayo okuhamba ngezikhathi eziningi.