Imishini Yokukhula Kweminye Yokuthengwa: Imishini Emihle Yokuqala Nezinkampani Zokukhula Ngokwekuphakeme

Zonke Izigaba

Umshini Omncane Wokudonsa Umshini Wokudonsa Umshini: Unembile, Unamandla Amancane, Futhi Wethembekile

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ikhiqize imishini emincane ye-EDM kusukela ngo-2003, ihlinzeka ngezinhlelo ezihlanganisiwe ze-sinker ne-wire EDM ezenzelwe izitolo zesikhunta, abakhiqizi bezingxenye zezindiza, abakhiqizi bemishini yezokwelapha, Imishini yethu encane ye-EDM inokunemba kokubeka indawo okungu-+/-0.005 mm futhi igcina indawo ephansi kuze kufike ku-Ra 0.4 um, nge-pulse generators efinyelela amazinga okususa ama-250 mm2/min ngensimbi eqinile. Isigaxa esivamile sokubumba esinezinhlangothi ezijulile ezingu-12 nemishayo yamakhona angu-0.8 mm, esasikade siqedelwa ngesandla ngezikhathi ezintathu, manje sisebenza ngomjikelezo owodwa wamahora angu-8 kumodeli yethu yetafula engu-450 x 300 mm. Kusukela ngo-2003 siye sathumela kwamanye amazwe emazweni angaphezu kuka-20, kuhlanganise neJalimane, iBrazil, iVietnam neTurkey, futhi umshini ngamunye omncane we-EDM othengiswayo uhlolwa amahora angu-72 ngaphambi kokuthunyelwa.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Isitolo Sokubumba SaseJalimane Sinciphisa Ukugqoka Kwama-electrode Amaphesenti Angu-40 Ngomshini Omncane We-EDM

Umphathi wemifuba waseJalimani owenza amaphutha we-automotive kufanele akhulise amasloti e-0.6 mm ngokusebenzisa i-EDM ku-steel esihlukileyo se-1.2344 esinezindawo ezingu-20 ezisikhwelweni. Bakhulise amaparts angu-48 ngusuku ngokusebenzisa isikhulisi sethu se-EDM esincane esitholakala, sibeka ububi be-elecrode ukusuka ku-0.35 percent ku-0.21 percent, futhi sibeka umsebenzi wesibili wasebenzini. Ukuphatha kwakhe kwasemthwakathini kwasemthwakathini kwe-+/-0.004 mm ngokubhekana nezindlela zokuqala zangama-3,000 ngomnyaka.

Umphathi wemithambo waseBrazili wabona i-Ra 0.4 um emithambeni yaseStainless

Umphathi wemithambo waseBrazili wadinga amaphakathi awenziwe ngokungafanele kanye ne-Ra 0.4 um emithambeni yase-316L stainless enesikhala sesiphansi sokugcina esingama-0.5 mm. Isikhulisi sethu se-EDM esincane esitholakala sisebenzisa i-dielectric yamazimba etholakala nesikhulisi semfushane, sivumela ukuthola amakhulu angu-1,200 ngoweke, sivumela ukuthola izimpendulo zesi-ISO 13485, futhi sibeka umsebenzi wokupholisa ngokuphakeme kwe-30 percent.

Umphathi wemifuba waseVietnam wabeka ukuthola kwakhe ngamabili ngokusebenzisa i-Wire EDM esincane

Indawo yokusebenzisa amathooli e-Vietnam yayisebenzisa izinkampani zokusebenza ngaphandle ukuthi zithole amapenshi angu-600 ngomnyaka. Ukufaka isikhombisa sethu sika-EDM esincane sokuthengiswa, esinezinhlobo zesi-400 x 300 mm, sibuyisile umsebenzi kwindawo yethu, sibeka isikhathi sokuphela kusukela ku-14 emasuku ku-4, sithola amaparts angu-1,800 ngomnyaka, futhi sizilungiselela i-Dollar ye-USD 2,100 ngomnyaka ngokuthengiswa kwabantu abasebenzisa ngaphandle.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Isikhungo Somshini 5 I-axis Moving Column Gantry Machining Center Center Ithuluzi elizenzakalelayo

INDABA YOKUBUKA

Imbongi Emtsheni Yezincwadi Zomphilo TCK36A CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Mini CNC Imbongi Yezincwadi Torno CNC Ukuncedwa

INDABA YOKUBUKA

TCK36A Ukungena Kwesikhombiso Esikhulu Universal Small Bench Mini Imbongi Yezincwadi Zokuncedwa Work Machinery Combination Machine

INDABA YOKUBUKA

TCK46A Ukugcina nokukhushwa Sentra High-Speed Automatic Horizontal Slant Bed Cnc Turning Lathe Machine

Ukukhetha imishini yomthwalo wemithwalo encane yokuthengwa kuyisiphakeme sokuziphatha okusobala ukuthi kubhekisele kumkhakha wokuphatha, ukuthenga nokusebenza kwesikhumba. I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlalwe ngo-2003, iyadala nokubhakha imishini yomthwalo wemithwalo encane yokuqondisa neyomthwalo wemithwalo wokugcina eTaizhou City, Jiangsu Province, iChina, ibhakha umsebenzi wokuhlola, ukubhakha nokuthenga ngaphansi kwesibhakabhaka esinye. Umsebenzi wokubhakha uyadlala ngokuhlola kwezinto zokubhakha ngokusebenzisa izindlela zokuhlanganisa izinto. Izinkampani ziyadlalwa ngeminyaka emithathu, emva koko ziyabhalwa ngemashini yethu yokuqondisa ukuze bafanele ngokufana kwe-0.01 mm ngasendlini yesikhumba sesi-300 mm. Izihlathi zokuhamba ngokulineya nezihlathi zokubhala zokuphepha ziyadlalwa ngokuphepha kanye nokuhlanganisa ngolaser, okunika imishini ekugcineni ukuthi iphinde ikhululeke ngokufana kwe-+/-0.005 mm nokuphindeleka kwe-+/-0.002 mm. Isiphephelo sonke sibhalwa ngokuphindeleka kwe-G1.0 ngemizuzwana engu-12,000.

Izinhlayisi zethu zokugcina imisipha zisebenzisa i-technology yaseMOSFET nesikrining sokugcina imisipha esihambelana, kubhekwa imvume yegap ngamahora angu-20 000. Lokhu kusiza indawo encane yezinhlayisi zokugcina imisipha ezithengiselwa kuChuang Yuan ukuthatha isitayile esikhanyayo ngokuphakeme kwe-250 mm2/min ngaphandle kokuguqula ubunzima bezinye izindawo zomfanekiso, ngaphandle kokubuyiselwa kwesitayile ngaphezulu kwe-2 um. Kuzinhlayisi zokugcina imisipha zemithili, ukuthintela kwesitayile kwenza ngamasekhondi angu-15, futhi ukuthatha kwesitayile kufika ku-+/−15 degrees. Izisifundo zesitayile zisebenzisa ukuthintela kwepaper ku-5 um, ukwakha isikhathi sokusebenza kwamanzi ku-400 amahora.

Ukukhokhwa kwesiqiniseko kubhekwa konke okuthengiselwa. Izinhlayisi zezincwadi zibhekwa emaphalathini wasegranite, emva koko indawo yonke iyasebenza ngokuphuma kwe-72 amahora ngokuthatha izicavities zesi-1.2344 steel. Kungaba kuphela emva kokubhekwa kwesibonelo nesibonelo sokuthatha isikhathi sokuthenga kubhekwa ngokuphakeme kwezizinto eziyisigaba, kodwa indawo iyathola isicertifiketi sokuthumela. Lokhu kusiza ukuthengiselwa kwethu emazwe angu-20, kusukela eJalimani neTaliyane kuBrazil, eVietnam, eTurki, kanye neSouth Africa.

Amathuba okwesibonelo esikhulu kuzo zonke izwe isibonelo sesilinga leli qonga elincane. EChina, indawo yokufaka amasimbi ayisebenzisa isinkeri esinezinhlobo zezinkampani zokufaka amasimbi e-450 x 300 mm ukuproducwa kwezinkampani ezingu-40 ngomnye weminyaka ngezinhlobo zezinkampani zokufaka amasimbi e-0.6 mm nezinhlobo zezinkampani zokufaka amasimbi e-Ra 0.4 um. ETurkey, umfundi wezinkampani zokufaka amasimbi uyaphatha izipunche ezingu-1,200 ezihlukile ngomnyaka ngendlela yezinkampani zokufaka amasimbi e-400 x 300 mm, futhi uyanciphisa isikhathi sokuvula ngama-45 percent. EVietnam, indawo yokusebenza kwamakhompyutha emithombo yezinto zokusebenza iyasebenza ngamashishini amathathu ngomnyaka ngendlela yezinkampani zokufaka amasimbi enye encane ekhululekile, futhi iyafika ku-98.5 percent yezikhathi zokuthumela ngokuphelele kwezinkampani zokufaka amasimbi yezikhamera zezifoni zokushaya. EBrazil, umthunywa wemithombo yezinto zokusebenza yezimpilo uyasebenzisa i-EDM yezimpilo zokushaya e-316L yezinkampani zokufaka amasimbi, nokuphuma kwezinkampani zokufaka amasimbi ngokungafani noma kubhurra, futhi iphumelela kwezinkampani zokufaka amasimbi zokuhlanza ngamazinkampani angu-1,200 ngomnyaka. Lezi zibonelo zibonisa ukuthi ubude obuncane akukhombisa ubude obuncane bokusebenza; kodwa ubukhombisa ubukhombisa. Kuma-buyers abaqhathanisa izinkampani zokufaka amasimbi encane ekhululekile, siyabona ukuthi sibhala izinkampani zokufaka amasimbi, sizibhala izinkampani zokufaka amasimbi zokujabula, izinkampani zokufaka amasimbi zokufunda ngokwesilungu, izinkampani zokufaka amasimbi zokufunda abasebenzi, futhi izinkampani zokufaka amasimbi zokugcina ngamazinkampani angu-10, ukuze isikhumbuzo sisebenze kahle ngokuphelele emva kokufakwa.

Imibuzo Evame Ukubuzwa

Izinkampani zikhethe njani izinto ezinokuthakazelwa ngokulinganayo ngezikhombisa zika-EDM esincane sokuthengiswa?

Izikhombisa zethu zokuthakazelwa nezikhombisa zokuthakazelwa ngokwesihlangu zithakazela konke okunokuthakazelwa, kubandakanya isitayile esinokuthakazelwa, isikarabide, i-kopper, i-aluminum, i-titanium, nokwekwele isitayile esingasolwa. Isilinganiso sesihlangu sisodwa ku-62 HRC. Sisiza ngamaphuzu olwazi wezinhlobo zezinto zokuthakazelwa zika-1.2344, 1.2379, 316L, nakwe-Inconel 718, ukuze abasebenzisi bavule umsebenzi ngokushesha.

Izikhombisa zika-EDM esincane sokuthengiswa ziyadinga yini indawo yokusebenza?

Izikhombisa zokuthakazelwa zidinga ngokuvamile i-1.8 x 1.5 m, futhi izikhombisa zokuthakazelwa ngokwesihlangu zidinga ngokuvamile i-1.6 x 1.3 m. Iphower eyenzelwayo iyisiqu esivamile ngu-380 V, 3-phase, nesilinganiso sesiphelo esivamile ngu-4.5 kW, okwenza kuzo ukuba ziyasebenza kumakhampu engeziwe indawo noma iphower.

Uyakwazi ukubona njani isilinganiso nesifundo esizokuthola kulezi zikhombisa ezincane?

Ukuqiniseka kwezindawo kuyi-+/-0.005 mm, ukuphinda kabusha kuyi-+/-0.002 mm, futhi ukugcina kwesayizi kufikwa ku-Ra 0.4 um ngezinhlobo zemikhombolo emibi. Lokhu kusiza emakhambini wezifunda, izinyathelo zemithi, nezinyathelo zokuhamba ngamaphoyisa ngezinkambu ezingaphansi.

Izisikhathi sokubuyela nokugcinwa kwezinhlobo zemashini yomthwalo wokukhupha (EDM) enzima?

Isikhathi sokubuyela esisiseko siyizinsuku ezi-25 kuya kwezi-35 emva kokubhala isibhakabhaka. Ukugcinwa kuyi-12 izinyanga, futhi izinto ezihlukene ziyagcinwa ngamazwi amashumi amabili. Sihamba kusuka emaphoyisini ase-Shanghai noma ase-Ningbo futhi sivumela ukuzilungisa ngokuvumela ukubona ngovidiyo nokubhala imeli.

Izihloko Ezihlobene

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Dec

Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

Bheka Okuningi

Jun

Ukwenza ukuthi ukuvulwa kwezinkambo kufanele kube phakeme ukuze kuvuleke isivuno sezinsizakalo zokuzalisa izinkambo ngosuku

Izinkambo zokusebenzisa izinkambo zokuvulwa Kukhulula ukuthi isivuno sokuzalisa izinkambo sifanele kube phakeme ngokwakhiwa kokuphakeme kwe-RPM yomotori; kuyinto yokufunda ukubonakala kwezinkambo zokuvulwa nezinkambo zokuvulwa kanye nokuthi izinkambo zokuvulwa ziyathembeka. Kusenqaba lezinkambo zokuzalisa izinkambo zokuvulwa...

Bheka Okuningi

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

Bheka Okuningi

Ubufakazi Bamakhasimende

Matthias Keller, Umphathi Wezinhlobo, iJalimani (Imaphoyisa Yezinhlobo Zokuhamba)

Okuphelele, Okuphakeme, Nokuphambuka Ngokuphelele Kusasa

Sibhala isikhathi esincane se-EDM yesayizi ye-450 x 300 mm esihlanganisa emaphoyisini ethu futhi sobona ukuphelele kwezinkambu ze-+/-0.004 mm ngokwesikhathi esincane, okwakwenza ukuphakama kwezinkambu zokuqala kusuka ku-92 ku-97 percent. Ukuphatha kwezinkambu kwezinhlobo zokukhupha kwezinye ziyaphela ngamashumi amathathu nesikhombisa.

Camila Ferreira, Indirector Yokusakaza, Brazil (Amaphartiyeli Wokugcina Amadoda)

Ukuthuthukisa Okuphelele Nokubuyela Okusheshelayo

Imishini yethu yemithambo yomkhakha yomthwalo eyathengiswa kuyaphila ngeminyaka eyi-11. Iyasebenza ngamaparts angu-1,200 wokuphakama kwezinkulungwane zomkhakha ngoweeki nge-Ra 0.4 um, futhi isivumelwano sesikhungo sasemaphoyintini sisibonise konke okubhekiswe kusona ngomzuzu omunye. Umsebenzi wokuphatha kwabakhulekile ngamashumi amathathu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm machine

edm machine i-EDM yocingo edm electrical discharge machining edm discharge edm wire cutting cnc edm machine umnotho wokugcina amakhiwani we-EDM electro erosion machine znc edm machine imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa sesikhombisa sokuthengiswa ukusebenzisa imithwalo yemvelo yokugcina imithwalo imbhali yamaphutha yomthwalo isikhombisa semashini yomsebenzi wesikhele imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu imishini encane ye-EDM esitholakalayo imishini ye-EDM eyisikhwama isikhombisa semesini yesiCNC EDM esihlukanayo

Isikhundla Esincane Noma Kufana Nokukhula Kwemishini Yomkhakha Yomthwalo

Yonke imishini yethu yemithambo yomkhakha yomthwalo eyathengiswa kusuka kuChuang Yuan iyasebenza ngaphansi kwesikhundla esingama-1.8 x 1.5 m kodwa isebenza ngokuphelele ngokuphakama kwe-+/-0.005 mm nokuphakama kwe-Ra 0.4 um. Amcastings ayadlulisa iminyaka emithathu futhi ayachazwa ngamashini ethu ngokuphakama kwe-0.01 mm ngalokho kwe-300 mm, emva koko iyachazwa ngolaser. Lokhu kusiza amashopi wokudala amafomu, amaphantisi wokugcina amadoda, namasiphiwo we-aerospace ukuthenga imishini yomkhakha yomthwalo ngokuphelele ngamakhaya akhulu ngaphandle kokubuyisakaza kwamakhaya. Umsebenzisi waseJalimani wabhekisela amaparts angu-3,000 ngomnyaka ngokuphakama kwe-0.004 mm. Ngokwe-2003 isikhungo sethu sithengisa kuma-20 iizwe, kubonisa ukuthi isikhundla esincane singasebenza ngokuphelele ngokuphakama kwezindustria.

Iyakhiwe Ukusebenza Ngokushesha Futhi Ukusebenza Kwesikhathi Sokuzala Kuncane

Imishini yethu encane yokugcina i-EDM esithengisiweyo iyasebenza ngokusebenzisa ukulungiselela kwe-pulse yokugcina isikhathi sokuphakanyiswa kwe-voltage 20,000 ngomzuzu, futhi iyafika ku-250 mm2/min kwezinkambo zezinkambo zokugcina ezihlukile, ngokuzimela ukuthi umlinganiselo wokugcina ukuhlala kwi-4.5 kW. Ukuthwala kwesithili ngokuzenzakalelayo kusakha imizuzu e-15, futhi ukufiltara kwe-dielectric ku-5 um kusakha ubudlelwano bokuqhuba kwamanzi ku-400 amahora. Indawo yezinkambo e-Vietnam yakhula isikhathi sokubuyela ku-14 emasuku ku-4 futhi yaphula i-USD 2,100 ngomnyaka. Umthengisi wezinkambo e-Turkey wabeka isikhathi sokuhlela ngokuphelele ku-45%. Isisekelo esincane sokusebenzisa i-energy nezinto ezingatholakali kusakha ukuthi izindlela zokugcina ziyahlala zingaphezulu, kusakha ukuthi abathengi bafumana ubukhulu obungaphezulu kwezinkambo ezincane.