Amashini e-Desktop e-EDM yasekhaya | Ukuphakanyiswa kwe-±0.003 mm nokugcina kwe-Ra 0.6 μm

Zonke Izigaba

Imishini yesikrini yezinkulungwane zokuphatha izihlakiso zokufaka kwezindawo zokusebenza zasezizweni zonke

I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyavunyelwe ngo-2003, iyabuka imishini yezinkulungwane zokufaka kwezindawo zokusebenza ozokubeka emaphandleni amahle, emaphandleni okukhanya, nokuthengisi wezinkulungwane zokuphatha ngokuphelele. Imishini yethu yezinkulungwane zokufaka kwezindawo zokusebenza ibeka ubukhulu bokuphatha ngokuphelele +/-0.003 mm nobukhulu bokuphatha kwesikhumba esingaba ngu-Ra 0.6 um, ibhala isikhumba sokukhanya esisodwa kusukela ku-45 ku-62 HRC ngezindlela zokubhala ezibalulekile zokususa isikhumba esingaba ngu-120 ku-180 mm2 ngomuzuzu. Ngoba igeneratho, isistimu yesikhumba sokukhanya, nokuthenga kwezinhlobo zokuphatha ziyakhelwe njengesiqondiso esisodwa, abasebenzi bafumana ubukhulu bokuphatha kucala ngaphandle kokuphatha kwezinye izikhathi ezingabi nani. Kusebenzisa kwezindawo zokusebenza, itimu yokuphatha emaphandleni e-Poland yasusa isikhathi sokuphatha kwezinkulungwane ngama-38% emva kokuguqula imishini yezindawo zokusebenza ezimbili kumsebenzi wabo wokuphatha kwezinkulungwane zokukhanya, ngakho-ke umthengisi wezinkulungwane zokukhanya e-Mexico wabeka ubukhulu bokuphatha kwezinkulungwane ngokuphelele +/-0.005 mm kuzo zonke izinkulungwane ezingu-2,400.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuthintela kwezinkampani zokuthintela ngokuphathwa kwe-Germany nge-+/-0.004 mm yokubuyisela ukusebenza

Umthengisi wemithambo yokuqasha e-Germany wadinga ukubuyisa izinkampani zokuthintela ezihlukile ngokungafanele ukuthi zilahleke isikhundla sokuthintela-nomthambo. Umsebenzi wabo odlule ngendlela eyenzelwe ngohand, wabangela ukuthi kubuyekeka ngokuphathwa kwe-0.02 mm futhi kubhekwa phakathi kweminyaka. Siyabhipha amashini amabili ayezinkampani zokuthintela ngokuphathwa kwe-Desktop Wire EDM okwenzelwe ngokuphathwa kwe-brass wire yezinkampani zokuthintela ngokuphathwa kwe-0.25 mm futhi ngokuphathwa kwe-flushing. Emva kwezinsuku e-90, umphakathi wabhabha ukuthi kubuyisela ukusebenza ngokuphathwa kwe-+/-0.004 mm kuzo zonke izinkampani ezi-640 ezenziwe kabusha, ukuthi izinto ezingavumelekile ziyaphela kusukela ku-7 percent ku-1.2 percent, futhi isikhathi sokwenza izinkampani esiphakade sibuyisela kusukela ku-5.5 amahora ku-3.2 amahora. Isikhundla esincane sabonakala ngokuthi siyabhalwa ngaphakathi kwezinkampani zokuthintela ezenziwe ngokuphathwa, okuhlinzekile ukuthi isikhundla sokwenza izinkampani sibe yindlela yokuqasha.

Ukuproducwa kwezinkampani zokuthintela zezinqambu e-Mexico

Indawo yokuqala yemifanekiso emhlabeni waseMeksiko eyaphatha imifanekiso yezixhumanisi zokugcina izinto zokuzimela kufanele ibe nezinyango zokuphakama ngaphakathi nezinyango zokuphakama ngaphandle. Iziphumo zezithombe zabo zazisiza ukuthi zibe ne-Ra 0.8 um kwezinyango ezide. I-Desktop Wire EDM yethu, enesikhundla sokuchitha ngamaphepha amaningi, isenza i-Ra 0.6 um kwezinyango ezingu-2,400 ngezidingo zokubambisana ngaphakathi kwe-+/-0.005 mm. Ukuthengiswa kwakwenzeka kungu-98.6%, futhi umthengisi wabuyisa indawo yakhe kusukela ku-1 ku-3 ngeminyaka emibili nezinkulungwane eziyishumi nesibhozo, bese bayisebenzisa lezithombe kuzo zonke izinhlobo zezithombe ezintsha nokusebenzisa kwezinye izindawo zokuhlinza ngemuva kokuthenga.

Ukuchitha Kwemiphakathi Yezindawo Zokuhlukanisa Kwezinsizakalo Zokuphakama NaseTuruki

Umsebenzisi wokuthengisa amasipheleli we-aviation eTurkhi kufuneka akhwenze kabusha izihlakahlaka zokugcina esikhundleni sokubonakala kwezihlakahlaka eziningi, ngaphandle kokukhupha umkhakha wokubonakala. Ukusebenzisa ukusika kwezinye izihlakahlaka zokugcina kubangela ukuguqulwa kwezihlakahlaka futhi kubangela ukungavumelekile kwezihlakahlaka. Ngokusebenzisa i-Desktop Wire EDM yethu nesikhundla sokuhlala kwezibalo zokuchitha nokuhlanza okuphelele kwezihlakahlaka zokugcina, bakhwenze kabusha izihlakahlaka zokugcina ezingu-310 ngaphandle kokuguqulwa kwezihlakahlaka futhi bakholela ukuphatha kwezihlakahlaka ngaphakathi kwe-+/-0.006 mm. Isilinganiso sokuvumeka kwesicabango sifika ku-99.4 percent, futhi isikhundla sokusebenza sikwamukela ukuthengiswa kwe-EDM ngaphandle ngu-42 percent ekwesikhundleni sokuphela kwesinye isigodi.

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I-Desktop Wire EDM yasendwe ngumfundo wokuphatha kakhulu kubhomu zokusebenza okufuna ukuthembeka kakhulu ngaphandle kokuthi ibe yinkulungwane enkulu. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003 kuTaizhou City, Jiangsu Province, siyenzela ukuthi izindlela zokuhlola, ukuthuthukisa, ukuproducisa, nokuthengisa zibe yinto evela emva kwesibonelo esifanayo, okuyisivumelwano sokuphatha ngokuphelele umgqa wokuproducisa. I-Desktop Wire EDM yinye isqala ngokuhlola kwe-finite element yomkhumbulo wemashini, emva koko kuswa ukuthintwa kwezimoya eziningi kanye nokugrinda kahle kwezincwadi zokubhala. Amaxesha aye xa, ye, nez, ayisebenzisa amaguideways aye linear aphakanyisiwe ngokuphelele kanye nezimbili zokubhala zezikhumba zase-C3, emva koko kuswa ukuchazwa ngolaser interferometer ukuhlola ukuthembeka kwe-positioning ngokuphelele +/-0.003 mm kanye nokuphawula ngokuphelele +/-0.002 mm.

Ngokugcina, abatekinisiyana bavumela isistimu yokuhambisa amakheli, iservomu yokubeka umthelelo, nezinhlobo zokuphuma kwe-dielectric, emva koko bavumela ubukhulu bekuphuma kwe-flushing kwe-0.8 ku-1.2 MPa ukuvikela ukususa izinto ezingafanele. Isigunya sokuphuma sivumelwa ukuze sibonelele imisebenzi yokuqondisa engekhoyo, ekwenzela ukuthi kuthathelwe isithuthi sokufinyelela kwe-steel esihlukile kwe-45 ku-62 HRC ngokwesikhathi sesi-120 ku-180 mm2 ngomzuzu, ngokuhlala kwezinhlobo zokugcina kwe-Ra 1.6 um ngokwesikhathi sokugcina kwezincinci kanye ne-Ra 0.6 um ngokwesikhathi sokugcina kwezinkimbinkimbi. Yonke indawo iyasebenza ngokuphambuka kwezinsuku ezi-72 ngokuphambuka kwezinto ezifanayo ngaphambi kokuthunyelwa, futhi izirayili zokuzilungisa zihlanganiswa ngokwesikhathi sokulandela.

Kwizwe lonke, imishini yethu yokugcina amaphuzu emithombo yase-desktop iyasebenza kubabili bokugcina amaphuzu, abasemaphuzeni okugcina amaphuzu, abayenza izinto zokusebenza kwemithi yezincwadi, nababili bokugcina izinto zokusebenza kwezinsuku zokuphatha. Kuma-20+ emakhaya okuthengisa ngaphandle, abathengi bayisebenzisa kuzo ukugcina amaphuzu, ukwenza amaphuzu nezinkampani, izinto ezincinci zokusebenza ngokuphelele, nokwenza iziqukethelo. Indawo yokusebenza e-Italy ibayisebenzisa izikhombisa ezimbili ukugcina amaphuzu emithombo yamaphuzu eminye futhi ibonisa ukuthi ubude bendlela yasihlukile ngama-30 percent; umthakathi eSouth Korea uyayisebenzisa kuzo amaphuzu amahlanu asekhulunyweni futhi uyagcina ukuthi ama-99 percent ayavumelwa ngokwesibhozo esikade. Isistimu sokugcina amaphuzu esikhombisa isikhombisa esisodwa siyavumela ukuphatha ngokwesiqondiso noma ukuphatha ngokusho, futhi ukuthintana ngaphandle nokubhalwa kwezilimi eziningi kunciphisa ukungasebenzi kwebandla labathengi. Ngoba izinto zokugcina zihlanganisiwe kusendaweni futhi izindlela zokufunda zihlanganisiwe ngokuhambisana nomlando wokusebenza, abathengi bafika kusenqumeni sokusebenza ngokuthe ngokushesha futhi bakhula indawo yokusebenza njengoba isifundo sabo sikhula.

Imibuzo Evame Ukubuzwa

Izinhlobo zezinto zokwenza zizingafuni ngokuphelele i-Desktop Wire EDM?

Amashini ase-Desktop Wire EDM ethu azikhipha izihlakahlaka zokugcina esikhundleni sokubonakala, i-carbide, i-copper, i-brass, i-aluminum, futhi izinhlobo zezinto zokwenza eziningi. Zisebenza ngokuphelele kusukela ku-45 ku-62 HRC, okuyisibonelo sokuthi ziyasebenza kubizwa ngokuthi zingasebenza kubizo lwe-stamping, izihlakahlaka zokugcina, futhi izihlakahlaka zokuphelela. Izinkokhelo zokukhipha zingafika ku-120 ku-180 mm2 ngomuzuzu, futhi ukukhipha kwezinye izihlakahlaka zokuphelela kufika ku-Ra 0.6 um.

I-Desktop Wire EDM iyathatha yini indawo yendawo?

Ukuthintana okuphakathi kuyasebenza emaphoyinteni apho isikhundla sisekhulu, futhi kubizwa ngokuvamile ukuthi kusebenzisa isikhundla esingama-2.2 ngama-1.8 amitha, kufuneka kubandakanya i-control cabinet ne-dielectric tank. Lokhu kusiza ukuthi usetshenzise imishini ngaphakathi kwe-grinders noma i-milling centers ngaphandle kokuthintana kwesikhundla sokusebenza.

Ukuthi ukuthola ukulinganisa kanye nokufinyelela kokugcina kungakanani?

Ukuthintana kwenziwa ngokuphelele ngokulinganisa +/-0.003 mm, nokuphinda kuphinda ngokulinganisa +/-0.002 mm. Ukugcina kwesifunda kuyaphila kuma-Ra 1.6 um ekuphakathini kuya kuma-Ra 0.6 um emva kwezindlela zokukhupha eziningi, kubhekene nendawo yomfanekiso noma ububanzi bewire.

Kuyakho ukufundisa nokuhlanganisa ukuthuthukisa kwezinkampani zezwinye?

Yebo. Sisiza ngamabooki wezindlela zokusebenza eNgcisi, ukufundisa ngovidiyo, nokuthuthukisa ngokuphakathi kwe-internet. Abasebenzi abaningi bafika ekuthinthaneni kwezinhloso ngeminyaka emithathu, futhi izinto zokuzinikela zihlalwa kuma-20+ amazwe okuthumela ukunciphisa ukungasebenzi.

Ngani ngizokhetha i-Desktop Wire EDM eyodwa kulemsebenzi?

Sithumela umkhakha wakho wokusebenza, ubude obukhulu kakhulu, ubude obungafanele, nokuthi ukubaluleka kwezinye izindawo zokugcina. Aba-engineer bethu bavumela isakhiwo esihle sesikhombisa, ububanzi besithelo, nokusakazeka kwesikhombisa, emva koko bavumela ukusebenza ngokuphathwa kwesikhombisa kabefore ukuthi kuthunyelwe.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

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Bheka Okuningi

Ubufakazi Bamakhasimende

Klaus Berger, Umphathi wezinto zokusebenza, iJalimani

Ukubaluleka Okuphinde kubaluleke Okwakuthintela Ukusebenza Kwethu Ngamaphuzu Amabili

Sisakheza amadiezi we-stamping ngosuku ngosuku, futhi i-Desktop Wire EDM e-Taizhou Chuang Yuan iyasebenza ngokuphinde kakhulu ngokubaluleka kwe-+/-0.004 mm ngeminyaka eyidelela. Ukusakhezwa kwakwenzeka kusuka ku-7% ku-1.2%, futhi isikhathi sokusakheza sasiphansi ngama-40%. Isiqondiso sesikhombisa se-remote sibuyela kahle, okubaluleke uma ukuprodukha kusebenza ngokuphathwa kwezinsuku zonke.

Carlos Mendoza, Umphathi Wezokuprodukha, Mexico

Isikhombisa Esincane, Kuncane Kakhulu Ukubaluleka Kwezinkambo

Sifaka amasikhombisa amabili ase-Desktop Wire EDM ekusakheni kwezinkambo zezinkambo zokuxhumana futhi sifika ku-Ra 0.6 um emazibuko amaningi ngokubaluleka kwe-+/-0.005 mm ngaphezu kwezinkambo ezingu-2,400. Ukuthola kwakwenzeka ku-98.6%. Amasikhombisa ayisicinane ukufaka izinhlangano, futhi abasebenzi bethu babenomphumela ngeminyaka emibili.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm machine

edm machine i-EDM yocingo edm cutting machine umnotho wokugcina cnc edm wire cut amakhiwani we-EDM isikhombisa sokugcina ngokuphatha ngamandla isikhombisa sesikhombisa sesikhombisa sesikhombisa isikhombisa sesiNC esisebenzisa ukuphuma kwamandla imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa sesikhombisa sokuthengiswa isikhombisi semicro edm imishini yokubhula iyatholakala kuthu imishini yokuvala kwe-EDM imishini yokuqhubeka kwelektroniki imishini yokuqondisa ngokwelektro isikhombisa semashini esinkulu imishini ye-EDM eyisikhwama imishini yokuhlanza kwesikhathi esitholakalayo isikhombisa semesini yesiCNC EDM esihlukanayo

Isisitemo Sombalisekileyo Sokuhamba Ngokuphelele Kwenziwe Ngokuzimisa Ngolwandle Lwe-Laser

I-Desktop Wire EDM yonke iyasebenzisa amagida we-linearity ephakamile, amasikrwepe we-ball ezingaphansi kwe-C3, nebede lecast ephakamile ekuthinteni izithembiso zokugcina isikhathi sokukhupha okude. Emva kokusakazwa, isibalo seyinye yezindawo ziyabhalwa ngolwandle lwe-laser ukuqinisekisa ukuthi isibalo sokufaka kuyi-+/-0.003 mm futhi ukubuyela emuva kuyi-+/-0.002 mm. Kuma-mold makers abakhupha izihlangothi ezide noma abaqondi bokulungisa izihlangothi zokushaya abayilungisa ukuthi ipunch ibe nemfihlo yomshini wokushaya, lokhu kuthabatha ukuthi kunezinhlanhla zokuphakama kancane futhi ukuthi isibalo sokuphakama kwesiqhelo sokuqala siyakwenzeka ngokuphelele. Umsebenzisi weJalimane wabhalisile i-+/-0.004 mm kuzo zonke izihlangothi ezi-640 ezenziwe kabusha, futhi lokhu kuhlula ukuthi izihlangothi ezingavumelekile zingaphansi kwe-7% ku-1.2%. Isithembiso esikhulu sisiza futhi ukukhupha isitshixo esikhanyayo esiphakamile kwe-45 ku-62 HRC ngaphandle kokuthi kubhekwe izihlangothi zokuhamba, ngakho ubuchwepheshe bezinye yizinye ngokuphelele kusukela kweqala kokukhupha kuqala kwezinye zezindawo zokusebenza. Le ndlela yokuthembiswa kwemithambo yilohlaka lokusebenza ngokuphelele kwe-Desktop Wire EDM emathuleni okuzimisa okunamandla.

Umgqondo wokugenera impulsi yokuthinta kusho, okuphambili nokuphambili

Umgqondo wokugenera impulsi owenziwe ngokuzilungiselela kwi-Desktop Wire EDM sithintela imiphumela yokuqonda kanye nokuhlela ukukhishwa kwamandla ukuze sibuyise isikhathi sokuthinta. Isivinini sokususa umhlaba sifika ku-120 ku-180 mm2 ngomzuzu, ngakho-ke ukuthinta okuphambili kwezikhathi eziningi kubiza ukuthinta okuphelele ku-Ra 0.6 um. Lokhu kubalulekile ukuthi amaphoyisa aqonde amanqina ngokuphambili ngaphandle kokukhula ukuphatha kwezinkambo. Umthunyisi wezinsizakalo zaseTuruki wabasebenzisa lokhu kubuyisa izihlathi zesifunda esisodwa si-310 ngaphandle kokuguqula isimo nesilinganiso sokuphatha ngaphakathi kwe-+/-0.006 mm, futhi wafika ku-99.4 percent yezimboni zokuhlola. Umgqondo wokugenera wasebenza ne-ISO code nendlela yokuphatha ngokuxhumana, okuvumela abasebenzi besebenze ngokuphambili ngokweminye imiphumela yobuchwepheshe. Kuma-job shops osebenzisa izihlathi zokuthinta ezihlukahlukene, ukwazi ukuguqula phakathi kwezinhlobo zokuthinta ngokushesha kubalulekile ukuncima isikhathi sokuthinta nasebenzisa i-machine ngokuphambili.