Isivinini se-CNC se-Electric Discharge | Izisolution zokusebenzisa i-EDM ngokuphelele

Zonke Izigaba

Imishini ye-Cnc Yokuvulwa Kwemithambo Yokubhala Ngokupheleleyo Iyadlalwa Ngabahleli Bokwakhiwa Emhlabeni Wonke

Taizhou Chuang Yuan Machine Tool Co., Ltd. yadlala ukuthengisa izinkulungwane zokugcina i-EDM kusukela ngo-2003, ngokudlala isibonelo sokuthengisa, ukuprodukisa, nokuthenga emuva kwezinye izindawo eTaizhou City, Jiangsu Province, eChina. Izinkulungwane zethu zokugcina i-EDM ziyatholakala kubantu abasebenza emhlabeni wokwenza amaphutha, kwezinsiza zokuhamba ngomhlaba, kwezinsiza zokuzithenga, kwezinsiza zezincwadi zokusebenza, nokwezinsiza zokufaka izihlangothi, lapho izistil ezinamandla, izikharbha, nezinhlanganiso zezinhlanganiso zokuhlakanipha kufanele zicatshangelwe ngokuphelele kwe-micron. Isibonelo sesikhundla sokusebenza esisebenzisa i-EDM ethile esebenza ngokuphelele sibona ukuthi isurface finish siya ku-Ra 0.2 um futhi ukubuyela kwesilinganiso kwi-+/-0.005 mm, okunquma isikhathi sokupholisha ngokushesha ngemiphumela yoku-40 percent. Izimodeli zethu zokugcina i-EDM zokuphatha izihlangothi zinika ukuthi isilinganiso sokuphatha siya ku-+/-0.003 mm, ukuthatha izihlangothi kusukela ku-300 mm2/min, nokuthatha izihlangothi ngokuzenzakalelayo ngaphansi kwezinsitha ezi-15, okusiza abasebenzi ukuvutha izikhundla zokusebenza ngaphandle kokubuka ngemiphumela yoku-30 percent. Ngaphezu kwezizwe nezindawo ezi-20 ezigcina, sizisusa abadistribyutha basebenzana nabasebenzi bokugcina ngokufundisa, iziparti zokushintsha, nokudlika izinkinga ngendlela eyodwa.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukunciphisa isikhathi sokwenza imithombo ngamashumi ayisihlanu (35%) kumshinzi wemithombo weTjimane

Umshinzi wemithombo weTjimane wabaphambili ngemithombo eminingi kumithombo yokuvala yomthwalo wesithili esingasemthwalo wokufaka (56 HRC), apho ukuphatha kwakusebenzisa amashini akhona kubeka izimboni zomshinzi kwezinye zezindawo, futhi ukupholisa ngendlela yokuhamba kwakunquma amahouri amashumi ayisibhozo (18) ngalokho lokugcina. Emva kokufaka isikhombisa sethu sokuvala ngokusebenzisa i-Cnc Electric Discharge Machine nesikrhipha sokuvalela okuyinhloko, bafika ekupheleni kwe-Ra 0.25 um yomkhawulo wokugcina, futhi benciphisa ukuphatha kwezinkambo ngamashumi ayisibhozo (28%). Isikhathi sokwenza imithombo sicishwa kusukela ku-20 emasuku ku-13 emasuku, futhi ukuphumelela kwelokhu lokugcina kucacisa ngamashumi ayisibili (22%). Umsebenzisi manje usebenzisa izinkambo ezintathu zethu ngemizuzwana emibili, ekusebenzisa imithombo yezindawo zokugcina zemoto nezinto zokusebenza.

Ukunciphisa ukungabi nayo kwezincambo zokugcina zemoto yaseNtia ngamashumi ayisibhozo (18%)

Umphakeli wemithombo yase-India wabhekisa amaphakathi amanqamuzi we-nickel ngezindlela zokubhekisa ezinkulu, ngokuphathwa kwezinkinga zokubhekisa izihlangothi. Ukubhekisa ngendlela eyisiseko kwenza amaphakathi okubhekisa kanye nokuthi izihlangothi ziyasinda ngokuphakeme kwe-25 percent. Isikhombisa sika-EDM se-CNC, esinabantu abaningi be-CNC kanye nokususa amafutha, sakhokelela ukuthi izihlangothi ziyaphakama ngokuphakeme kwe-+/-0.008 mm futhi sibeka izihlangothi ngokuphakeme kwe-7 percent. Amathuba okuthenga ayagcina i-USD 96,000 ngonyaka, futhi ilizwe lalungile ku-mayelana nezinhlobo zezinto zokugcina izinyathelo zokusebenza kwe-turbine ezimbili. Lokhu kubonisa indlela yokusebenza kwe-EDM ekhuluma ngokuphelele nesikhundla sokuphatha izinto zokuphatha izinyathelo zokusebenza kwe-aviation.

Ukuphakama kwe-Connector Output ngama-42 Percent kwe-Mfundo wase-United States

Umphakeli wamaphutha emazwe amaningi wafuna izikhumba zemicro kubhlokhi zokugcina eziqinile ngamaphuzu angu-0.15 mm. I-EDM yabo eyadala yayenza ukuthi kubhekwe phansi kakhulu ngezinkinga zokuphefumula kanye nokuthi kubhekwe phansi ngamashumi amabili namathathu kusukela kwezinkulungwane. I-Cnc Electric Discharge Machine yethu ene-anti-arc intelligence nezinhlelo zokuzigcina ngokuzenzakalelayo ziyabuyisela ukuphanda ngamashumi amane namabili kusukela kwezinkulungwane, ibeka ukuthi kubhekwe phansi ngamashumi amathathu kuphela, futhi iyahlela ukuphanda kwezikhumba ku-CpK 1.67. Umsebenzisi manje uyathumela izibhrendi zokugcina ezingu-5 emhlabeni wonke futhi uyavuma ukuthi i-EDM yethu yasendaweni yokuthola isivumelwano sokusebenza ngamashumi amabili.

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Ukuphatha kwe-Cnc Electric Discharge Machine kuyadlula emva kwezibizo zemoto yomkhakha, okunqamuka ngokupheleleyo futhi kubhalwa ngokupheleleyo ukuze kusisikeleke ukuzimisa kwezintemperatya ngeminyaka yokungabikho kwezindlela zokusebenza. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., okwakhiwe ngo-2003, umsebenzi wethu wokwenza izinto waphatha ukuthuthukisa, ukwenza, nokuthengisa, okusiza ukuthi sibophelele kakhulu ekukhuliseni ubukhulu kusukela kwezibizo zemoto yomkhakha kuze kufinye kwezifundo zokugcina ubukhulu. Isikhumba sesithili seshiwa ngamashini ethu ephatha amasithili, futhi kuhlolwa ngamashini olaser okuhlolwa ukuthi isikhumba siphakathi kwezidingo zokubeka ngokupheleleyo (+/-0.003 mm) nokubeka kabusha ngokupheleleyo (+/-0.002 mm). Isistimu se-CNC sikhulise ngokuphatha kwezinkinga zokudlala ngokuphatha ngokuzimisa, okuhlola uvoltilejhi yomkhakha ne-amperiji ngamakhanda amaningi ngosekholeni, okuhlela izinkambu zokudlala ukuze kuvikeke ukudlala kwezilonda futhi ukunciphisa ukuphatha kwezincwadi ngamakhanda amaningi. Kuma-madelo we-wire EDM, ukubeka kwesihlangu ngokuzimisa, ukuphatha kwezinqobo zokubeka ngokuzimisa, nokufiltara kwezindawo ezimbili zokudlala kusiza ukuthi ukuphatha kwezinto kufike kwe-300 mm2/min noma kwezinsimbi zokuphatha kwe-Ra 0.2 um. Kuma-madelo we-sinker EDM, ukuphatha kwezinkambu eziningi, ukuphatha kwezinkambu zokuphatha, nokubeka kwamashini okuphatha ngokuzimisa kusiza ukuphatha kwezinkambu eziningi kwezinsimbi zokuphatha, izinkambu zokuphatha, nokuphatha kwezinsimbi eziningi. Kuma-madelo we-micro-hole EDM, izinkambu zokuphatha eziningi ziyaphatha izinkambu ezincane kakhulu njenge-0.1 mm kwezinsimbi zokuphatha kwe-turbine blades nezinkambu zokuphatha kwe-fuel injectors. Isifundo sethu esingaphansi kwemvelo yasezweni kusiza kubhala kwezizwe nezindawo ezingaphezu kwe-20, kubanzi kwezizwe zokuthengisa njenge-Jermani, i-United States, i-India, i-Turkey, i-Brazil, kanye ne-Southeast Asia. Kwezinsimbi zokuphatha, izimakhini zethu zicisha isikhathi sokuphatha ngamakhanda amaningi kwe-40 percent futhi zicisha isikhathi sokuphatha kwezinsimbi ngamakhanda amaningi kwe-35 percent. Kwezinsimbi zokuphatha kwezinsimbi zokuphatha, zicisha izinto ezingavumelekile ngamakhanda amaningi kwe-18 percent kwezinsimbi zokuphatha zokuphatha kwe-nickel-based alloy. Kwezinsimbi zokuphatha kwezinsimbi zokuphatha, zicisha ukuphatha kwezinkambu ngamakhanda amaningi kwe-42 percent futhi zisiza ukuthi i-CpK ibe phakade kwe-1.6. Kwezinsimbi zokuphatha kwezinsimbi zokuphatha, zisiza ukuphatha kwezinsimbi zokuphatha ngokuphatha kwe-24/7 futhi ukuphatha kwezinsimbi zokuphatha ngokuphatha kwezinsimbi zokuphatha. Sifundisa abafundi bokuthengisa nezimpilo zokuphatha kwezinkambu zokuphatha, ukuphatha kwezinkambu zokuphatha, nokuphatha kwezinkambu zokuphatha, ukusiza ukuthi ukuphatha kwezinkambu kubhekene kwezinkambu zokuphatha zokuphatha. Ngokuchazela ukuphatha kwezinsimbi zokuphatha kwe-China nokuphatha kwezinsimbi zokuphatha kwezizwe zokuphatha, izimakhini zethu ze-Cnc Electric Discharge Machine zisiza abahambo ukucisha izinto zokuphatha kwezinkambu, ukucisha izikhathi zokuthumela, futhi ukuthola izinkambu eziningi kwezizwe zokuphatha.

Imibuzo Evame Ukubuzwa

Izifunda ziziphi ozinokuzisebenzisa ngokusebenzisa i-Cnc Electric Discharge Machine?

Imishini yethu ye-CNC yokuqondisa kwelektriki iyasebenza ngamathambo atholakala ngokuphambuka, kubanzi kwezinkulungwane zokugcina, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, nezinkulungwane zokugcina ngokuphambuka. Iyasebenziswa kabanzi kwezinkulungwane, izinkulungwane zokugcina, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, nezinkulungwane zokugcina ngokuphambuka. Kuma-ceramics angatholakala ngokuphambuka, sizimisele izindlela ezinye. Amahlayibheli asebenzayo asebenzisa ukukhetha iziphakade zokuphambuka, umthwalo wokugcina, nokuseta kwesikhathi sokugcina ngokuphambuka ngokuphambuka ngokuphambuka.

Ukwenza njani ukuthi isiphakade nesiphakade sesikhathi sokugcina ngokuphambuka kwezinkulungwane ezingaphezulu?

Sisebenzisa izinkulungwane zokugcina ngokuphambuka, izinkulungwane zokugcina ngokuphambuka, nezinkulungwane zokugcina ngokuphambuka ukuze sibuyise isiphakade sokufaka ngokuphambuka +/-0.003 mm. Ukuphambuka kwezinkulungwane zokugcina ngokuphambuka kusobala isikhathi sokugcina, ukuthi sifikele isiphakade se-Ra 0.2 um futhi sibeka isiphakade sokugcina ngokuphambuka ngokuphambuka ngokuphambuka ngokuphambuka ngokuphambuka ngokuphambuka. Kwezinkulungwane ezingaphezulu, ukuphambuka kwezinkulungwane zokugcina ngokuphambuka nezinkulungwane zokugcina ngokuphambuka ziyabuyisa iziphakade ngokuphambuka.

Izikhathi zokubuyela zokuthenga nezindlela zokuthumela ziyiphi?

Amadelisi we-Cnc Electric Discharge Machine eshwa eminyakeni eyi-30 ku-45 emva kokuthenga, kusukela ekuphakamiseni kwakho. Sisiza ngamaphakathi amahle okushaya emzini, izidokhumenti zokuthumela, nokufaka isikhundla ngaphandle kwekhaya (kungakhathalelwa). Sishayile kuma-20 iintlobo zezwe futhi sibonelela ababophi bethu basekhaya ukwenza ukuthwalwa kwezinto zokugcina nezinto zokuvavanya.

Ingaba i-Cnc Electric Discharge Machine yakho iyasebenza ngaphandle kokubhekwa ngemini yamanje?

Yebo. Ngokusebenzisa izinkampani zokuzimela izithuthi, ukuthwala umthwalo wokuthwala umthwalo, nokuzinikela ukuthwala kwezilwanyana, izinkampani zethu zisebenza ngaphandle kokubhekwa. Abasemthwali bakhuluma ukuthi bafuna ukusebenza kwezinsuku zokuphambuka ngama-30 percent. Sisiza futhi ngokubheka ngaphandle kwekhaya nokuthumela amazwi okuhlonipha ukuze itimu yakho ibe lula ukuphendula.

Yiziphi izisizo zokugcina ngemuva kokuthenga nezinqubo zokubuyela?

Sisiza ngokubhala isikhumbuzo sokubhala isikhumbuzo esingama-12, ukubheka ngaphandle kwekhaya, nezinqubo zokubuyela. Abadistribyutha bethu basezindawo eziningi zibhala izinto zokusebenza njengezithuthi, izifilti, nezinhlobo. Sisiza futhi ngokufundisa ngaphandle kwekhaya nezinkampani zokubhala isikhumbuzo sokubhala isikhumbuzo esingama-12.

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Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

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Jun

Ukuthi yini okwenza ukuthinteka kwezinye zezinkambo zokugqibela kokubhala ngokuphinda-phinda kwesikhathi sokubhala ngokuphinda-phinda kwezinkambo

Ukugcina Kwesibonelo Sokukhona Kwesikhumbuzo Esiphansi Ngokwesibonelo sokukhona kwesikhumbuzo esiphansi, ngokwesibonelo sokukhona kwesikhumbuzo esiphansi, isikhumbuzo esiphansi sikhona kakhulu kusukela kwe-tube mill. Isikhumbuzo esiphansi sikhona njengesikhumbuzo esikhulu, esikhombisa ukuthi kukhona izinkinga ezingcono ezikhipha ukuthi iphipe iyakwazi ukusebenza ngokwesibonelo...

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Jul

Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

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Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

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Bheka Okuningi

Ubufakazi Bamakhasimende

Klaus Berger, Umphathi wezinto zokusebenza, iJalimani

Ukuphatha Okuphelele Nokuphatha Okuphelele Kukudala Amaphakathi

Sibonakaliswe izimpahla ezintathu emuva kokukhetha leli Cnc Electric Discharge Machine. Le mashiya yasemthembekile ngokupheleleyo kwi-molds yethu yomthembekile wamaphutha neyakwakha isikhathi sokupholisa ngama-40 percent. Ngeminyaka eyisibhozo, sizikhethe isikhathi sokufika kwamaphutha ngama-35 percent futhi sizithola iziprojekthi zezimoto eziyimbili. Iservisi yasendleleni yisikhathi esihle, futhi iziparti zokushaya zifika ngeminyaka eyisikhombisa.

Priya Nair, Umphathi Wokuproducwa, India

Ukuthuthukisa okuhle kwezinto zokusebenza kwezinsizakalo

Isiphetho sesikhundla sakwesinsizakalo sasihlala kusuka ku-25 percent ku-7 percent emva kokuguqula kuleli Cnc Electric Discharge Machine. Ukulawula kwezinkulungwane zokusebenza nokuhlala kwe-discharge kuyenza ukusebenza kwe-nickel alloy kubonakalayo. Sibhala ngama-USD 96,000 ngonyaka yokuqala. Ukufunda kusiza abasebenzi bethu ukuzilungiselela iziparamitha ngokushesha.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm machine

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Ukulawula kwe-Discharge Okuthuthukisa Okunakekileyo Okuvumela Ukupheleleyo Nezinkulungwane

Imishini yethu ye-CNC yokugqibela kwemvelo iyasebenzisa ukulawula kwe-discharge okuzimisayo ukulandela izimo zegap ngamakhulu amashumi amabili ngosekunxele. Lokhu kunciphisa ukugqibela kwe-arc, kusobala ukugqibela, nokunciphisa ukugqibela kwe-electrode ngamashumi amathathu nesikhombisa. Kukusebenza kwe-mold, abasebenzi bafumana ukugqibela kwe-Ra 0.2 um futhi bunciphisa ukupolisha ngokusheshayo ngamashumi amane nesikhombisa. Kukusebenza kwe-aerospace, ukulawula kuyaphakama izikhumba zezinkqubo zomthwalo we-nickel, kusiza umnisi wokuqala ukunciphisa izinto ezingavumelekile ngamashumi amashumi nesikhombisa kusukela ku-amashumi amashumi nesikhombisa ku-amashumi asibhozo. Isistimu isivumela ukusebenza ngaphandle kokubhekwa, kusiza ukuba kwenzeke ukusebenza kwe-night-shift ngamashumi amathathu nesikhombisa kangcono. Kubasebenzi bezinyanga, lokhu kuthi ukuthi kunezinto ezingavumelekile ngaphansi kancane, isikhathi eside sokusebenza kwe-electrode, nokunciphisa izindlela zokuthengisa ngendawo.

Isithuthi sasimiso esikhanyayo sokusebenza ngokuphelele kwe-thermal

Yonke yonke ye-Cnc Electric Discharge Machine iyakhiwa kusuka esikhathini sesilika esisikile kanye nezindlela zokugcina ezihlukene ngokuphelele. Lokhu kunciphisa ukudlula kwezibhambo kanye nokuguqula kwesikhathi sokugcina kusukela kwezinye izinsuku. Ukuthi isithombe sivame ukufika ku-+/-0.003 mm, futhi ukubuyela emuva kuyaphila ku-+/-0.002 mm. Umthengisi welektroniki waseNingizimu Afrika wasebenzisa lokhu ukuthi kuvuleke indlela yokuproducisa amasimbi okuhlanganisa ngokuphakeme ngama-42% ngaphandle kokuguqula i-CpK 1.67. EJalimane, umthengisi wamabhalo wabeka isikhathi sokuphatha kusukela kuma-20 ku-ma-13 izinsuku. Isimo esikhulayo sokukhiwa kusho ukuthi kusinakeka amasimbi amakhulu kanye nezinto ezingaphezulu ngaphandle kokugcina ukuthi isithombe sivame, okwenza ukuthi sisebenza kahle kumazwe okuphatha izinhloso zemoto, izinhloso zemoto zezinye izindawo, kanye nezindawo zokuphatha izinto ezingaphezulu.