Ubufakazi Bamakhasimende

Zonke Izigaba

Ukusebenza Kwemithombo Yokugcina Ngokupheleleyo Kwe-Wire Cut EDM Nokuthuthukisa Ukusebenza

Ngoba sibuyiwe ngumshini wokwenza amashini okupheleleyo, esiqalile kwi-2003 kuTaizhou City, Jiangsu Province, eSine, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyaphatha ukuthuthukisa, ukuproducwa, nokuthengiswa kwemashini yokupheleleyo okusha. Imashini yethu ye-Wire Cut EDM yadluliswe ukuze yagcine iziprofile ezihlukahlukene, izikhumba ezinhle zezindawo, nokugcina kwezinye izinto ezincane kwezindawo zokwenza izikhumba, izindawo zokwenza izinkampani zezinsimbi, nezindawo zokwenza izinkampani zezindlela zokusebenza. Sibonakalisa ukuthuthukisa kwe-CNC emanyaweni, ukuthuthukisa kokugcina kwezindawo, nokuthuthukisa kwezindlela zokuphatha amandla okupheleleyo, okunika ukuthi imashini yethu ye-Wire Cut EDM ibone ukuthi iphakathi lwezindawo zokubeka nge-±0.002 mm, ukuthi isurface yayo ibe yintloko yokuqala yase-0.8 µm, nokuthi ukugcina kwayo kufika kuma-300 mm/min. Kwezindawo zokusebenza zomthwalo, abantu abayenza izikhumba e-Europe bafaka isikhathi sokuthengisa ngama-30% futhi babeka ukuthi izikhumba ziyathola ububi ngama-40% uma bavula izinto ezinzima njengezinsimbi ezilungile, izinsimbi zezinkampani zezinsimbi, nezinsimbi ezihlukahlukene.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umshinisi wezindlela zokusebenzisa amathooli emizini yaseSwisi uthola ukulinganisa kwe-0.001 mm ngomkhombi wokuphatha i-wire cut EDM

Umkhiqizi waseSwitzerland we-micro-tooling wabhekana nezingqimba zokulungisa kabusha, ukuqhekeka okuncane, kanye namaphutha e-taper lapho esebenzisa intambo engu-0.2 mm yezingxenye ezibucayi. Ngemva kokushintshela emshinini wethu we-Wire Cut EDM oqukethe ukufudumeza okuguqukayo kanye nokulawula i-taper engu-5-axis, bathole ukubekezelelana okumangalisayo okungu-0.001 mm ensimbini yamathuluzi eqinile engu-60 HRC. Amapharamitha okukhipha alungiselelwe kahle kanye nokunikezwa kwamandla okulwa ne-electrolysis okuthuthukisiwe kwasusa ukuphambuka kokushisa, okwabangela amazinga okusikwa kwe-scrap ukuthi ehle kakhulu kusuka ku-12% kuya ku-1.5% ngenkathi kwandisa umkhiqizo ophelele ngo-35%. Ngaphezu kwalokho, uhlelo lomshini oluthembekile lokufaka intambo ye-auto wire threading lunciphise isikhathi sokusetha ngesandla ngo-50%, okwenza kube lula ukusebenza ngokukhanyisa okunganakiwe phakathi kwamashejuli amaningi. Iklayenti seliye landisa imisebenzi yokuthumela izingxenye ze-micro-tooling ezinembe kakhulu emazweni angu-15, linikeza ngqo inzuzo yalo yokuncintisana ekuthembekeni, ekuqondeni, kanye nasekuqineni kobuso okuqhubekayo okulethwa ubuchwepheshe bethu obuthuthukisiwe be-Wire Cut EDM.

Umthengisi wezithombe zemoto wabeka isikhathi sokusebenza ngaphansi kwe-40% ngokusebenzisa imishini yokuqondisa ngokuphatha izihlangu

Umthengisi wezithombe zemoto e-USA wabona ukungafani kwezinhlelo zokusebenza, okubangela ukuthi kufuneka kusebenzise imishini yokuqondisa ngokuphatha izihlangu ngemizuzu emi-180 ngalokho lokusebenza kwesithombe esikhulu sokugcina. Ngokukopisha imishini yethu yokuqondisa ngokuphatha izihlangu eyisikhathi esikhulu (kufika ku-mmi-300 ngomzuzu) nezindlela zokususa amasikhali ngokuzenzakalelayo, bakhuluma isikhathi sokusebenza ngaphezu kwe-108 emizuzwini ngalokho lokusebenza. Ukuthula kwezinkambiso zokuhlanza kubiza ubuchule bokuphatha kwezinye izinyathelo kusuka ku-Ra 1.6 µm ku-Ra 0.8 µm, okukhuluma ukususa kwezinye izinyathelo zokuphatha ngokushesha. Isibasiso sesigqila sasegranite nesiqukuthi sokulungisa isikhathi sokuhlala kwezinkambiso zokuhlanza kuyavumela ukusebenza ngamashumi amathathu ngomzuzu, okuvuma ukuthi isikhathi sokusebenza kwezindawo zokusebenza kwezinye ziyakhula ngaphezu kwe-40%. Ukuthintana kwezimali zokusebenza ngomnyaka waphikisa i-$200,000 kwezimali zokusebenza nokuthenga izinto ezifanele ukusebenza, okuvuma umkhonzi akhuluma ukuthi aqale isebenza ngamashumi amabili angaphambili ngomnyaka wokuqala wokusebenzisa.

Umphakeli Wezinkampani Zemitha Yomdlalo WaseNkathazo Uyaphikisana Nezindlela Zokuqiniseka KweFDA Ngomkhombisi We-EDM Wokuthintela Umthwalo

Umphakeli wemitha yomdlalo oyingakanani eJalimane wadinga ukuthintela umthwalo wokubhura ngokungabi nembhurhu, nokungabi nesilisa esingasendaweni, kwezinto zokusebenza kwemitha yomdlalo yezincwadi zokuphatha izihlangu, okuyizinkinga zokukhanya nezinkinga zokuzihlangu. Umkhombisi wethu we-EDM wokuthintela umthwalo, owenziwe ngokuhlanganiswa nokufaka kwezikhala zokususa amafutha emanzi enkulu yokugcina ubunzima obukhulu, nokuthenga isikhala sokuvimbela ukuthi kwenziwe i-electrolysis, wabona ukuthi kuthintwa umthwalo ngokulinganayo kwe-Ra 0.4 µm ngokungabi nempilo yezibhurhu zokukhanya noma izinkinga zokuzihlangu. Isikhumbuzi sasemkhaya sasemthwalo saphumelela ngokuphelele emaqhingini aqinisekayo ayezifunda zikaFDA ngokungabi nolwazi olungafanele. Ukulinganiswa kwezindawo zokubeka umkhombisi ngokulinganayo kwe-±0.001 mm kwenza ukuthi konke okuthintwa kubhekwa kubuye kubuyela phambili ngokuphelele, kubiza ukuthi ukuthintela kubuye kubuyela phambili kusuka ku-88% ukuze kube ku-99%. Umphakeli manje uyasebenzisa umkhombisi wethu we-EDM wokuthintela umthwalo kuphela konke okuthintwa kwezinto zokuphatha izihlangu ezinconywa ngokuphelele, futhi uyathumela izinto zokuphatha izihlangu ezinqinisekwe emazwe angu-20 ngokuphelele.

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Kwimeko yokuqondisa ukuthi kuzo zonke izinhlelo zokuphatha izinto ngokwezinye, imishini yokuqonda i-EDM yezinkampani ziyisibonelo sokuthi kuyasebenza ngokuphelele ekutheni izinhlelo ezihlukene nezinhlelo zokubeka isikhundla esihle kwezinto ezingenakwenzela umoya. I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlulile eminyaka emibili neyishumi, yavunyelwe ngo-2003 kuTaizhou City, Jiangsu Province, iChina, yasembele eminyaka emibili neyishumi ekutheni, ukuthengisa, nokuthengisa imishini yokuqonda i-EDM yezinkampani. Umphumela wethu wabegile ngokubona ukuthi sifune ukuthenga imishini enobungozi obuhle noma okuncane kumalungu wonke, futhi manje sisebenza nabantu abanengaphezu kwezimbili nezintathu emazweni, kuleli gama lase-Asia, i-Europe, i-North America, ne-South America.
Ukuqala kwemisebenzi yokuphatha kwe-Wire Cut EDM yethu kuyaphinda kuzoba nezindlela zokubhalwa nokufunda ngokupheleleyo. Sisebenzisa izoftware zokubhalwa nokufunda ezinkulu (CAD/CAM) ukuze sibuyeke isakhiwo semisini, ukubaluleka kwesikhathi sokugcina isikhathi, nokuthintana kwezinye izinto ukuze sibone ukuthi ukuchitha kuyiphakade ngokulinganisa ±0.002 mm. Izinto eziphambili njengezindlela zokuhamba ngokulandelana, izihlangu sesikhumba, nezimoto zokusebenza ngokupheleleyo ziyatholakala kubabophi ababhekene nabo emhlabeni wonke ukuze sibone ukuthi zizoba nezikhathi eziningi nokubuyiselwa ngokulinganisa. Isikhumbi sakuthu sokuphatha sinezindawo ezitholakala kuzo ukuthi isikhathi sibe yiliphi, apho umisini wethu we-Wire Cut EDM wonke uyaphatha ngokulinganisa ngokupheleleyo ngu-technicians abaneminyaka eyishumi neyodwa emsebenzini wabo. Emva kokuphatha, umisini wonke uyaphatha ukuchitha okuphakade kwezinsuku ezisibili nezintathu, okuboniswa ngamashini amahleli ayezilaser nezibalo zokubona isikhundla, ukuze sibone ukuthi isikhundla sibuyiselwa ngokulinganisa, ukubuyiselwa ngokulinganisa, nokubonakala kwezinye izinto. Sifuna futhi ukubonakalisa izoftware ngokupheleleyo ukuze sibone ukuthi ziyasebenza ngokupheleleyo nezizftware zokubhalwa nokufunda ezinkulu njenge-AutoCAD, SolidWorks, ne-Mastercam.
Ukuvumela ukuthi ubukhulu bube kuzo zonke izindawo. Amashini ethu ayo e-Wire Cut EDM ayasebenza ngokulingana nezindlela zokubaluleka ze-ISO 9001:2015 ne-CE, futhi yonke into yatholakala ngekhophi yekhalibhureyishini engekhona kwezindlela zokubaluleka zemvelo. Sisebenzisa inkulumo eyodwa yokuhlola abasendleleni bethu bokuthengisa futhi sibagcina amaphartsi okusebenza ukuze sithandize ukusebenza kwezinye izinsuku ngokushesha. Isiqondiso sethu se-R&D sikhuluma ngokuphelele imiphumela yezimboni zokugcina nokubhekisela kwezinhlobo zokubhekisa ukuze sifunde ukuthuthukisa isikhathi sokugcina futhi sijikeleze ukuthengiswa kwemithwalo. Umzekelo, ubunye obusha bethu buqhubeka ngokugcina ngokushesha kakhulu kwe-300 mm²/min kwe-steel, futhi bujikeleze ukuthengiswa kwemithwalo ngo-15% ngokulingana nezinhlobo zezinye.
Kwizwele, imishini yethu ye-Wire Cut EDM ibhekwe kuzinye izindawo zokusebenzisa. E-Germany, indawo yokwenza amathooli nezindawo zokwenza izihlathi isebenza imishini yethu ukwenza izihlathi zokuphatha izihlathi zezincwadi zemoto, futhi ifika ekugcineni kwesikhumba sokufana nge-Ra 0.8 µm, futhi libeka ubuncinane bepolishing ngokushintsha ngamandla ngama-70%. Kwe-United States, umthunywa wokubhala amasipho wezinsiza zokuhamba ngokushesha usenzeni imishini yethu ye-Wire Cut EDM ukukhupha iziqephu zetitanium zezibhilethi zemoto yezinsiza, futhi liyafikela emisakhiwo we-AS9100. E-Japan, umthunywa wokwenza izinto zokusebenza kwezempilo isebenza imishini yethu ukwenza izinto zokusebenza kwezimpilo ezingaphansi kwezibhilethi, futhi ifika ekugcineni kwesikhumba sokufana nge-Ra 0.4 µm. E-Brazil, umthunywa wokwenza izihlathi wabeka ubuncinane bephrodyukhivithi ngama-40% ngokufaka imishini yethu ye-Wire Cut EDM esikhundleni esikhulu. Lezi zindlela ziyasho ukuthi singayifinyelela kanjani kuzinye izinhlobo zezinhlobo zokusebenza nezinhlobo zokusebenza.
Sibonakalisa ukuthi sibhekisana nokuthi abakholwa bethu bazifuna ngokwezinye izinto, siyabona izinkomba ezihlukene. Isibonelo, siyabona amashini enqamuzana yezihlangothi zokugcina (0.1 mm kuya ku-0.3 mm) nezinhlobo zemithombo ukuze zilungiselele izindawo zezinto ezingasiza. Isiqephu setekhnoloji sithunywa isikhumbuzo esingaphandle kwekhaya futhi isikole sesikhundla, esinika ukuthi akhange kufanele kubhekwe phansi futhi ukuthi kube nesiphumo esihle kakhulu. Sibona futhi izincwadi zokusebenza ezihlukene ngamazwi amaningi futhi isikhumbuzo esingaphandle kwekhaya ngeminyaka yonke.
Ukuthi sithandaza ukuthuthukisa futhi ukuthi sithandaza ukuthi abakholwa bafanele, kusinika izihlukaniswa zangempela nezinkomba zokuthi zizofuna ukuthi zibe nesikhundla, ukuthi zibe nesibindi, futhi ukuthi zibe nesibindi sokuthengisa. Ngokukhetha Taizhou Chuang Yuan Machine Tool Co., Ltd., uyathola inkomba yezinhlobo zomshini wokugcina izihlangothi ngokwezinye, okuyisibonelo sokuthi sibe nesikhundla esingaphezu kweziminyaka eziyishumi nambili, ukuthi sibhekisana ngokuphelele kwezinto ezihlukene, futhi ukuthi sibe nesiqephu sezinkulungwane zasezweni lonke. Siyathanda ukuthi siboneke ukuthi ubheke phambili ukusebenza kwakho futhi ukuthi ubeke izindlela zakho zokusebenza.

Imibuzo Evame Ukubuzwa

Izifundo ziziphi ozinokubhekisa ngokuphelele nge-Edm Wire Cut Machine?

Imishini yokuqondisa i-Edm Wire Cut iyakwakha konke okukhona kwezinto ezinamandla, kungakhathaliseki isitayile sokugcina, isitayile esingaphansi, ikhabonide, itayitaniyamu, ikhopa, ibhasi, nokwezinye izinkulungwane zokuphakama kokuzimela. Iyasebenza kahle kwezinto ozikhoza ukuziqonda ngokomno, njengoko kusetyenziswa isitayile sokugcina esine-60 HRC, apho iyakwakha amaphakade amahle ngaphandle kokuguqula kwamandla. Izinto ezingaqondisi amandla njengezincili nezinkulungwane azikwakhiwa ngaphandle kokuthi kubekwe imfushane yokuzimela.

Nikhethe kanjani phakathi kwezihlangu zokubhaza nezihlangu ezibhazwe ngokufanayo kumishini yokuqondisa i-Edm Wire Cut?

Izihlangu zokubhaza ziyabiza kancane kanye nokusebenza kahle kwezitayile zokubhaza, futhi ziyakwakha iziphumo ezizimelayo kusukela ku-300 mm2/min. Izihlangu ezibhazwe, njengokwesihlangu esibhazwe ngokwesinkhomo noma esibhazwe ngokwesifunda, ziyabuyisela ukuzimela nokuzimela, ziyakhupha izikhathi zokuqondisa futhi ziyabeka ubuncinane bezihlangu zokubhaza kwezinto eziningi noma eziphakeme. Kuma-khabonide noma kwezinto eziningi kune-300 mm, izihlangu ezibhazwe ziyabeka ubuncinane bekholi ngalokho kuhlela umthwalo wokubhaza ngaphandle kokuba zibiza kancane.

Kutheni ukusebenza okufanele kwenziwe ku-Edm Wire Cut Machine ukuze kubhekwe ubukhulu bokulinganisa?

Amacheki asekhaya ayisikhathi esinye ayifaka ubude befluid ye-dielectric, ubukhulu be-conductivity, ukulinganisa kwewhiri, nokubona isimo sefilter. Amasevisi asekweshi ayifaka ukuchitha inkambo yamasebenzi nekubona ukugula kweziguqulo. Ngomnyaka wakhe wonke, umsebenzi wokuphatha ngokuphelele kufanele kubonwe ubukhulu bokulinganisa ngolaser interferometer futhi kubonwe isimo sesiphelo sokuzimela. Ukudluliswa kwebhili lefluid ye-dielectric ngokulinganisa kwi-degree Celsius +/-1 nokubuyisela amafilter ngokushesha kubili izinto ezinconywa kakhulu ukudluliswa kwe-+/-0.005 mm kusukela eminyakeni eyinkulu yokusebenza.

Kusiza kangakanani ukufakwa nokufundisa abasebenzisi?

Ukufaka kwesayizi yokuqonda kubhekisa iminyaka emibili kuniyane emithathu, kufakwe ukulungiselela, ukugxila kwamandla, ukufaka amafutha okukhanya, nokuphatha izicatshulwa zokuzama. Ukufundisa abasebenzi kubhekisa iminyaka emithathu kuniyane emihlanu, kufakwe ukuphakamisa, ukulungiselela, ukukhetha iziphakamiso, nokwenza ukulungiselela kahle. Abakholwa abaningi bafika ekupheleni kweminyaka eyodwa. Ukusiza kwe-remote nokubonisa ngovidiyo kutholakala ukusiza kuhambisana nokuzama kwezinkinga ngokuthe ngaphambi kokusebenza.

Ingaba i-Edm Wire Cut Machine yakho iyakwenzela nezinhlangano zokusebenza ngokwezinye?

Yebo. Izimboni zethu zisivumela ukuthwala kwamandla wezimbali ngokwezinye, izikhombisa zokuphakamisa zezindawo zokuhlakula, nokukhetha ukuthwala kwezilwanyana zokuhlakula ukusiza ekusebenzeni ngaphandle kokubona. Amashop esebenza ngaphandle kokubona kahle ayasebenzisa i-Edm Wire Cut Machine ekugxilweni kwe-cell controller eyasiza ekuphakameni izicatshulwa futhi ekuboniseni isimo sezimbali. Lokhu kuyakwenzela ukuthi ukusebenza kwe-spindle kuvuleke kusuka ku-60 percent kuya kune-85 percent.

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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Ubufakazi Bamakhasimende

Hans Müller

Ukuphatha nokuhlola Okungavumelekile

I-Swiss tool shop yabo yasitsha kwi-Chuang Yuan's Wire Cut EDM machine futhi yasibona ukuthi izinto ezingavumelekile ziyaphela kusuka ku-12% kuya kune-1.5%. Ukuchaza kwezimboni kuyakhona kungabikho.

UJohn Smith

Ukuthuthukiswa kwezinkundla nokusebenza okuhle kakhulu

Imishini yokuqasha kwamaphoyinti ye-Wire Cut EDM kukaChuang Yuan iqasha isikhathi sezokwakha izimboni ngama-40% futhi ishusha ukubonakala kwesifaniso. Ukuthuthukiswa kwabo kuzo zonke izinsuku nezinsuku zombili zingamashumi mabili nesibhotho kuyisihle kakhulu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

i-EDM yocingo wire cut edm discharge machining edm wire cutting umnotho wokugcina manufacturing edm amakhiwani we-EDM electro erosion machine znc edm machine isikhombisa sokugcina ngokuphatha ngamandla isikhombisa sesiNC esisebenzisa ukuphuma kwamandla imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa sesikhombisa sokuthengiswa isikhombisi semicro edm imishini yokuvala kwe-EDM imishini yokuqhubeka kwelektroniki imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu ukuphakanyiswa kwemicro electro discharge imishini ye-EDM eyisikhwama

Isithuthu semishini esisodwa esizimele ukusebenza kahle kwezinkundla zokuphatha ngokuphelele

Umbono wokubhekana kwe-Edm Wire Cut Machine oyindima yokuqinisekisa kukhona kuyizibalo zokuphepha. Imishini yethu ibase kuzibalo ezinkulu eziyisibonelo esizakhiwe ngokuphepha, ezihlanganiswe ngokuphepha kanye nezindlela zokususa umoya ozimayo phambi kokuthatha isikhathi sokuphepha ngokuphepha. Amaphuzu aya ku-X, Y, ne-Z ayabaleka kuma-linear guides athiwe ngokuphepha, abayithuluzwa ngama-AC servo motors, abathumela ukuthi amaphuzu aya kuhlanganisa ngokuphepha +/-0.005 mm futhi abayiphindele ngokuphepha +/-0.003 mm. Le sibalo isikhuba ukuthi isibalo sikhuphule kanye nesibalo sokuphepha ngokuphepha ngokuphepha kwezinsuku eziningi ezilungile ngokuphepha. Ngokwempikiswano, indawo yokufaka izinto ezinkulu ezingaphezu kwe-500 mm iyakwazi ukugcina ukuthi izinto ziyahlanganisa ngokuphepha ngokuphepha kwezinsuku ezingu-20 ngoba imishini iyakwazi ukuthi iphindele ukuthi izinto ziyakhuphula ngokuphepha kanye nokugcina ukuthi izinto ziyahlala zingaphezu kwezinsuku ezingu-20. Le sibalo esikhuphuleyo isikhuba ukuthi izinto ezinkulu ezingu-1,500 kg ziyakwazi ukuthi zihlale zingaphezu kwezinsuku ezingu-20 ngokuphepha kanye nokuthi ziyakwazi ukuthi zihlale zingaphezu kwezinsuku ezingu-20 ngokuphepha. Kuma-kuhle kwezindawo zokwenza izinto zezinhloso zokukhanya nezinhloso zokusebenza kwezincwadi, le sibalo isikhuba ukuthi izinto ziyakwazi ukuthi zihlale zingaphezu kwezinsuku ezingu-20 ngokuphepha kanye nokuthi ziyakwazi ukuthi zihlale zingaphezu kwezinsuku ezingu-20 ngokuphepha.

Isiqu sesikhathi sokuphepha esikhulu sisikhuba ukuthi isikhathi sokuphepha sikhulu kanye nokuthi isikhathi sokuphepha sikhulu

Ukuhambisa kwe-pulse kusinika amandla kuyiminyaka yokuthi i-Edm Wire Cut Machine iyisebenza njani ngokuphelele ekususuleni umfanekiso, futhi ukuthi isivinini esiphelile siyisiphi. Amageneratho asekhaya asinika amandla okuhlanza okubhekene ngokulinganayo, okuhlanganisa ukukhula kwezibizo nekukhula kwezifundo. Abasebenzi bafaka izibizo ezinkulu zokukhula ngokugcina ku-300 mm2/min kuzwire yebhasi, emva koko bavula izibizo ezingaphansi zokufunda okuzosiza ukuthi isivinini sibe ngu-Ra 0.8 um. Ukuvumela okuphathelene nokuguqula kuyabona imithwalo yegap ngamakhanda angu-1000 ngosekholeni, kushintsha ivolti ne-amperesi ukuze kungavunywe ukuthi uzwire abhekene, ikakhulu kumaqondo angaphezulu noma ama-parti angahlinzekile ngokuphakeme. Lokhu kubalulekile kuma-indistri njenge-yo yokwenza ama-die wokushaya, lapho uzwire obhekene kungasiza ukuthi umsebenzi othile ubhekene ngezimali eziningi. Umkhawuli we-Turkey wabeka ukuthi ukuthi uzwire abhekene kwezimali kwe-62 percent emva kokuguqula kusisitemu sethu. Isinika amandla sisebenzisa uzwire omncane kuye kwe-0.1 mm ukusebenzisa kwe-micro-machining, kusiza abakhasi base-medical ne-electronics ukwenza izinto ezingaphansi ngemikhawulo emihle.