Amaphakathi we-EDM we-Sinker: Ukuphatha kwezinkambo ngama-40%, ukugcina kwe-Ra 0.8µm

Zonke Izigaba

Amaphakathi Amanye Ama-EDM Okukhula Kwezinkundla Zokwenza Amaphakathi Okuphelele

Izindlela zethu zokugcina i-EDM ziyakhiwa ukusiza ekwenzeni kwezikhumba eziningi, ukugcina izihlathi, nokubhala amaphepha amancane. Ziyakhishwa kusuka kwe-graphite enkulu nokwe-copper tungsten, futhi zinika ukugcina okuphelele, ukugcina okuncane, nokufinyelela okuhle kwezikhumba. Emasithili e-automotive, izindlela zethu zokugcina zingabeka ukugcina ngaphezu kwe-40% futhi zihlela isikhathi sokusebenza ngaphezu kwe-25% kulokho okwenziwa ngamazindlela okugcina okwesibonelo. Ngokulingana nokulinganisa kwakhiwe ngaphakathi kwe-±0.005 mm, zifundisa izidingo ezinkulu zezikhumba zasezulwini nezinhlanzi zemiphahla. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwa ngo-2003, sihlanganisa ukuqonda, ukuprodukha, nokuthengisa ukukhulisa izindlela zokugcina zethu zokugcina i-EDM. Izindlela zethu zokugcina ziyasebenza ngokuphelele ngezinhlelo zokugcina zasekhaya, zisiza ukuthi zisebenze ngokuphelele. Abathengi emazwe angaphezu kwe-20 abavumela izindlela zethu zokugcina ngokuphelele kwezinkinga zabo nokudala kabo. Kumaqondiso waseJalimani, izindlela zethu zokugcina zingabeka ukuthenga ngaphezu kwe-35% futhi zingabeka isikhathi sokusebenza ngaphezu kwe-20%, okubangela ukuthinta ama-$50,000 ngonyaka.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphathi wezinkampani zokwenza amaphutha esilika sezimoto isaveka i-$50,000 ngonyaka ngenxa yezinkampani zethu zokusebenza kwe-Sinker EDM

Umphakeli wemifuba yezimoto emazweni eJalimani wabona ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo nokugcina okusheshayo xa kuyasebenziswa ekwakheni imifuba yokuqondisa izinto eziningi. Basebenzisa izinto zokusebenza zokufana, okwakubiza ukuthi kuzobhekiswa kahle kakhulu futhi ukuthi kungafanele isikhala sokusuka. Emva kokuguqula kwezinto zokusebenza zethu zesiqinisekiso sezinkolo zesiqinisekiso, bafumana ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo ngamashumi ayisine amashumi ayisithupha (40%) futhi ukuthi kugcinwa ngamashumi ayisikhombisa (25%). Isikhala sokugcina sokuthi izinkolo ziyahlukahluka kahle sibonisa ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle, okwakubiza ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle kusukela ku-Ra 1.6 µm ku-Ra 0.8 µm. Ngomnyaka wokuphela, lokhu kwakubiza ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo ngamadola angu-50,000 futhi ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle. Umphakeli manje uyasebenzisa izinto zokusebenza zethu zonke zokwenza imifuba, okwakubiza ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle futhi ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle. Kungenye, ukuthi kubhekiswe kwezinto zokusebenza zethu zesiqinisekiso sezinkolo zesiqinisekiso zokupheleleyo kwalibeka ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle futhi ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle kusukela kwezindlela zokugcina zokupheleleyo nezokugcina zokupheleleyo, okwakuvumela ukuthi kusebenze ngaphandle kokulandela ngomso kusukela kwezinsuku zokuphela. Lokhu kwakubiza ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle kusukela kwezinto zokusebenza zokupheleleyo, futhi ukuthi kubhekiswe kwezinto zokusebenza ngokupheleleyo kahle kusukela kwezinto zokusebenza zokupheleleyo ngamashumi ayisithupha (3)

Umshayeli wezinto zokusebenza zemithambo yezempilo uvumela ukuthi kubhekwe ngokulinganisa kwakhe okuphakathi kwe-±0.005 mm ngezinkundla zethu zokugcina i-EDM

Ikompani yezinkambo zokusebenza kwezimpilo emasimini e-Amerika kudinga ukwenza amaphutha amancane okusebenza kwezincwadi zokuphatha ngokulinganisa okuphelele. Amaphutha awo asezingeni langaphambili ayakwazi ukugcina ukulinganisa okuphelele kwe-±0.005 mm, okubangela ukuthi izinkambo zizwe kakhulu. Siyabhisela amaphutha ayesikhalo esikhundleni se-EDM esebenzisa i-copper tungsten, esiyisikhalo ngokulinganisa okuphelele. Amaphutha ayaqinisa ukulinganisa kwe-±0.003 mm, futhi ubukhulu bekho bokuzwe kwezinkambo kubuyiswe kusukela ku-15% ku-2%. Ukulinganisa okuhle kubangela ukuthi kompani ibuyiswe inkambo yokuthenga izinkambo ezingu-100,000 ngonyaka. Babiza ukuthi ubukhulu bekho bokuproducwa kubuyiswe ngo-30%, futhi ubukhulu bekho bokufaka izinkambo kubuyiswe ngo-20%, okubhekise kompani kuqinisekisa ubunzima bakho emarket yezinkambo zokusebenza kwezimpilo. Ngaphezu kwalokho, ukuthi i-copper tungsten esitholakala kuthu iyasebenza kahle kwezinye izinhlobo zokusebenza nokuthi inqanaba elihle lalokusha kubangela ukuthi akukho kuchipha kwesibhakabhaka phakathi kokuphatha kwezincwadi zokuphatha, okubhekise ukuthi akukho kubhura kwezinye izinhlobo zokusebenza, futhi akukho kubhura kwezinye izinhlobo zokusebenza ngokuchemical, okubhekise ukuthi kubuyiswe ukuthi kubhekise isimo sokuxhumana nezimpilo zokusebenza kwezimpilo.

Umhleli wezinqakamba zokusebenza kwe-aviation wabeka isikhathi sokusebenzisa i-EDM sokufaka emanzini ngamaphuzu e-30% ngokusebenzisa amaphuzu ethu ase-Sinker EDM

Umhlinzeki wezindiza eFrance onguchwepheshe ekukhiqizeni izikhunta ze-turbine blade. Babenenkinga yezikhathi ezinde zomshini kanye nokuguqulwa kwe-electrode ngesikhathi se-EDM ejulile. Ama-electrode ethu e-EDM anesivikelo se-graphite esinkini ephezulu ahlinzeke ngokuqina okuphezulu kokushisa kanye nokuguguleka okuncane. Isikhathi somshini sancishiswa ngo-30%, kanti ukusetshenziswa kwe-electrode kwehle ngo-35%. Ikhono lama-electrode lokugcina imiphetho ebukhali laqinisekisa ukuphindaphindwa okunembile kwamajiyometri ayinkimbinkimbi. Umhlinzeki manje uhlangabezana nezikhathi zokulethwa eziqinile futhi ukhuphule amandla awo okukhiqiza ngo-25%, okubonisa impumelelo ekusebenzeni kwethu okuthembekile kwe-electrode. Ngaphezu kwalokho, ukuzinza kokukhishwa kukagesi okuthuthukisiwe kunciphise ukwakheka kwe-carbon kanye nokungcola kwe-dielectric ngaphakathi kweziteshi zokupholisa ezijulile, okuqinisekisa amazinga okususwa kwezinto ahambisanayo kanye nobuqotho obuphezulu bomphezulu kuzo zonke izingxenye ze-superalloy ezisekelwe ku-nickel ngaphansi kwezimo zokusebenza ezibucayi.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

CW61125 Metal Lathe Conventional Manual Lathe Horizontal Manual Lathe Machine

INDABA YOKUBUKA

TCK50A Ukungena Okukhulu CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Imibali

INDABA YOKUBUKA

K50A TCK50Y Slant Bed CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Metal 4 Axis Mini CNC Imbongi Yezincwadi Y Axis Taiwan CNC Machine

Ama-electrode e-sinker EDM ayizingxenye ezibalulekile enqubweni yokugaya ukukhishwa kukagesi, okuvumela ukudalwa kwezikhunta eziyinkimbinkimbi, ama-dies, kanye nezici ezincane ngokunemba okuphezulu. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., besilokhu sikhiqiza ama-electrode e-sinker EDM asezingeni eliphezulu kusukela ngo-2003. Ama-electrode ethu akhiqizwa kusetshenziswa izinqubo ezithuthukisiwe, kufaka phakathi ukucindezela kwe-isostatic kanye nokushiswa kwezinga lokushisa eliphezulu, ukuqinisekisa ubuningi obuhambisanayo kanye nesakhiwo sokusanhlamvu. Ukuhamba komsebenzi wokukhiqiza kuqala ngokukhethwa kwezinto zokusetshenziswa: sisebenzisa i-graphite ehlanzekile kakhulu kanye ne-tungsten yethusi, etholakala kubaphakeli abathembekile. Iqembu ngalinye lilawulwa ikhwalithi ngokuqinile, kufaka phakathi ukuhlolwa kobuningi, ukulinganiswa kokumelana, kanye nokuhlolwa kobukhulu. Izikhungo zethu zokugaya ze-CNC zakha ama-electrode ukuze avumelane kahle, ngokuvamile ngaphakathi kuka-±0.005 mm. Ngejometri eziyinkimbinkimbi, sisebenzisa ukugaya nokugaya okune-axis eminingi. Ama-electrode abe esehlanzwa futhi apakishwe ukuze kuvinjelwe ukungcola. Ama-electrode ethu e-sinker EDM asetshenziswa ezimbonini ezahlukahlukene: ukwenza isikhunta sezimoto, ukukhiqizwa kwezingxenye zezindiza, ukukhiqizwa kwamadivayisi ezokwelapha, kanye nezikhunta ze-electronics connector. Kwezezimoto, ama-electrode ethu asiza ekukhiqizeni izikhunta ezisebenzisa i-die-cast zamabhulokhi enjini kanye namacala okudlulisa, ebekezelela imisinga ephezulu futhi eletha ukuqedwa okufana nesibuko. Endizeni, bafaka izikhunta ze-turbine blade ezivela kuma-superalloy aqinile, bagcina imiphetho ebukhali futhi banciphise ukuguguleka kwama-electrode. Abakhiqizi bemishini yezokwelapha bathembele kuma-electrode ethu ezikhunta ezincane ezisetshenziswa kumathuluzi okuhlinza kanye nokufakelwa, lapho ukunemba kusindisa impilo. Ukufinyelela kwethu emhlabeni wonke kudlula emazweni angaphezu kwama-20, kufaka phakathi iJalimane, i-USA, iFrance, iJapan, neBrazil. Sisungule ubambiswano lwesikhathi eside nabasabalalisi kanye nabasebenzisi bokugcina, sinikeza ukwesekwa kobuchwepheshe kanye nezixazululo ze-electrode ezenziwe ngokwezifiso. Esitolo se-mold saseJapan, sakha i-electrode ye-graphite eyanciphisa isikhathi somshini ngo-20% wezikhunta ze-LED lens. EBrazil, igumbi lamathuluzi lasebenzisa ama-electrode ethu e-copper tungsten ukuze kufezwe ukuqedwa kobuso be-Ra 0.4 µm ezikhunta zokujova ngepulasitiki. Ukuzibophezela kwethu ekhwalithini nasekusunguleni izinto ezintsha kusenze saba ngumlingani othembekile emphakathini we-EDM. Sihlala sitshala imali ku-R&D ukuthuthukisa ukusebenza kwe-electrode, sigxile ekumelaneni nokuguguleka, ukuzinza kokukhipha, kanye nokuqedwa kobuso. Ngokuqonda izinhlelo zokusebenza zamakhasimende ethu, sihlela izinto ze-electrode, i-geometry, kanye nosayizi ukuze senze ngcono izinqubo zabo ze-EDM. Kungakhathaliseki ukuthi udinga ama-electrode ajwayelekile noma imiklamo eyenziwe ngokwezifiso, ithimba lethu likulungele ukusiza. Ngama-electrode ethu e-sinker EDM, ungafinyelela umkhiqizo ophezulu, izindleko eziphansi, kanye nekhwalithi ephezulu.

Imibuzo Evame Ukubuzwa

Yiziphi Izinto Ezisetshenziswayo Kuma-electrode e-Sinker EDM?

Amaphakathi we-Sinker EDM ayabhekwa kahle ngaphansi kwe-graphite, i-copper, noma i-copper tungsten. I-graphite iyatholakala kakhulu ngokuthi iyasinda kakhulu futhi inokwenzela izinto eziningi zezinhlobo. I-copper inokuphatha ukuthi inqamuzi yezinkulungwane zokugcina nokusebenza kwezinye izinto ezincane. I-copper tungsten ibheka izinto zombili, ibeka isinda esikhulu futhi inqamuzi yezinkulungwane zokugcina, yilokho okuhle kakhulu kwezinhlobo zokwenza izinto zencane. Kwi-Taizhou Chuang Yuan, sibhulela lezi zintathu, sikhuluma nawe ukuze usondele umkhakha ongcono kwezinhlobo zakho.

Nikhethe njani amaphakathi we-Sinker EDM angcono kwezinhlobo zakho?

Ukukhetha kubhekisele kumateriali yokusebenzisa, isiphumo sokugcina esifunekayo, nokudibanisa okuhambisana. Kukusebenzisa ukugcina okuphezulu, i-graphite enemigqa emikhulu kuyasebenza ngokulinganayo. Kukusebenzisa ukugcina okuphezulu, i-graphite enemigqa emincane noma i-copper tungsten ibeka isiphumo sokugcina esihle. Qaphela ukugcina kwesikhombisa: i-copper tungsten igcina ngokungafanele kodwa kubaluleke kakhulu. Aba-engineer bethu bangakubiza isikhombisa esihle kusuka kumashini akho asebenzayo asebenzayo nezinhloso zokuproducwa. Sinenze amasayizi neziqu ezihlukene.

Isikhathi sokufika kwezikhombisa zesinkers EDM ezenziwe ngokwesibonelo sikhuphi?

Isikhathi sokufika sikhupha ngokuhambisana nokuphakeme kanye nokuningi. Amasikhombisa amahle ayafika ngeminyaka eyi-5-7. Amasikhombisa amahle ayafika ngeminyaka eyi-2-3, ekubeni kufakwe ukudesign, ukulungisa umateriali, nokudibanisa. Kuma-orderyo amahle, sinesikhuba sokufika kusheshile. Sibhalisa umateriali omkhulu wokusebenzisa ukuthi sifike kusheshile. Abapartnere bethu bekufika kwezizwe eziningi ziyabiza ngokusheshile kuzo zizwe ezingu-20.

Ngingakwenza kanjani ukuthi isikhombisa sigcine ngokungafanele kusenzo sesinkers EDM?

Hlela iziphakamiso zokukhupha: hlula ukungenisa kwe-peak current nokude kwe-pulse ukuze kube phakade. Sebenzisa izi-electrode ezingaphansi kwe-wear resistance, njengoko kungaba ngu-copper tungsten noma i-fine-grain graphite. Qiniseka ukuthi ukufusha kwenziwa ngokuphelele ukuqonda izinkundla. Izilayili zethu zihlelwe ukuze zibe ngezinye zezilingo zokugcina, futhi sibonisa amasomandla okusebenza ukuze uthembeke ukuthi ubuyisela iziphakamiso. Ukuchitha kwendawo yakho yokuqondisa i-EDM ngokuphelele kusiza ukuthi izilayili ziyisikhathi eside.

Sibonisa isikholo sokusebenza kwe-Sinker EDM Electrode?

Yebo, sibonisa isikholo sokusebenza esisheshayo. Isigaba sethu sisenza isikholo ngokukhetha izilayili, ukuhlela iziphakamiso, nokuzivikela izinkinga. Sibonisa amadokhumenti nezindlela zokusebenza ngaphandle. Kuma mazwi amaningi, singahamba endaweni yakho. Ngaphezu kwezinsuku ezingu-20 zokusebenza, sisenza ukuthi uthole iziphumo eziningi. Biza ku-izikholo zokubhekisela ngokwesibonelo.

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Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

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Bheka Okuningi

Ubufakazi Bamakhasimende

UJohn Smith

Ikhwalithi Eyingqayizivele Nokusebenza

Sibonakalise ukusebenzisa i-electrodes zokugcina zikaTaizhou Chuang Yuan ngaphezu kwezimbili ngomnyaka. I-graphite electrodes zabo sibonakalise ukuthi zihlula ukugcina kwethu ngo-40% futhi zihlela ukubhala kwezinye izindawo kahle. Ukubaluleka kwezinye izigaba kuzigaba zonke kuyisithembiso esikhulu. Isipho sabo sokuhlela kusiza kuyisithembiso esikhulu. Sisho kakhulu ukuthi bafanele kuzo zonke izindawo zokwenza izimboni.

Maria Garcia

Umphathi Othembekileyo Wezindlela Zokuphatha Ngokuphelele

Ikompani yethu yezinsizakalo yezinkulungwane iyadinga ukuthi kubhekwe kwezinkinga ezincane, futhi i-copper tungsten electrodes kaChuang Yuan ziyabhekwa ngokuphelele ku ±0.005 mm. Sibonakalise ukuthi sifuna isikhathi sokuphatha ngokuphelele ngo-30% futhi ukuthi isiphelo sokuphatha sifuna ngo-20%. Isiqondi sabo siyaphendula kahle futhi siyasebenza ngokuphelele. Sizama ukuthi sibe nombuso omkhulu wokuxhumana.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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Ukuthuluzwa Kwezinhlobo Zokusebenzisa Kuyincongolo Yokuthi Ukuphatha Kuyasebenza Ngokuphelele Futhi Ukuthi I-electrode Iyadlula Ngokuphelele

Izindlela zethu zokugcina i-EDM ziyakhiwa kusuka kwe-graphite esihle kakhulu nokwe-copper tungsten, nezindlela zokusebenza ezinamandla amancane okukhula okupheleleyo nokuphakanyiswa kwemithombo yokuqonda kwelekthrikhu ngokufanayo. Lokhu kubhekise isibonelo sokuthi izindlela zethu ziyasebenza ngokupheleleyo futhi zikhubaza ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Kuzo zizindlela zokugcina ezinkulu zezindawo zokwakha izimboni zezivelelo zezimoto, lokhu kubhekise ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Ukudluliswa kwezindlela zokugcina ngokufanayo kubhekise ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Ngokukhulisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele, izindlela zethu ziyabhekisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Ngokukhulisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele, izindlela zethu ziyabhekisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Ngokukhulisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele, izindlela zethu ziyabhekisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu. Ngokukhulisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele, izindlela zethu ziyabhekisa ukuthi kungabi nesikhathi sokugcina ngokungafanele noma ukuthi kungabi nesikhathi sokugcina ngokungafanele kusukela kwezindlela zokugcina ezingcono kakhulu.

Izixazululo Zobunjiniyela Obungokwezifiso Ezifanelana Nezinselele Zakho Ezithile Ze-EDM

Njengoba siqaphela ukuthi ukukhiqiza kwanamuhla kudinga amajiyometri ahlukile kanye nokuhambisana kwezinto ezingavamile, ithimba lethu lochwepheshe bobunjiniyela lisebenzisana ngqo namakhasimende ukuklama ama-electrode e-EDM akhethekile alungiselelwe amapharamitha athile okusebenza. Sisebenzisa i-multi-axis CNC milling ethuthukisiwe, ukugaya okunembe kakhulu, kanye nokuqinisekiswa okuqinile kwe-CAD/CAM, sakha izici ezincane eziyinkimbinkimbi kanye namaphrofayili e-deep-rib anamathela ekubekezeleleni okuqinile ngaphakathi kwe-±0.003 mm. Isibonelo, ama-micro-electrode ethu akhethekile anike amandla abakhiqizi bemishini yezokwelapha ukuthi basebenzise ngempumelelo izinsimbi zokuhlinza ezibucayi ezinamazinga okulahla acishe abe yi-zero kanye nokuqina kwesakhiwo okuphezulu. Kungakhathaliseki ukuthi sisebenza ngezinsimbi zamathuluzi eziqinile, i-tungsten carbide, noma ama-superalloy asekelwe ku-nickel, izixazululo zethu ezenzelwe wena zenza kube lula ukusebenza kahle kokukhipha futhi sisuse imisebenzi yokususa i-burring yesibili.