Isikhombisa se-EDM sase-desktop | Ukulinganiswa kwezinto ngokupheleleyo kwe-0.003mm, ukunciphisa kwamandla ngama-40%

Zonke Izigaba

Imishini Yokusebenzisa I-EDM Yokubhala Ngokupheleleyo Ngezinsuku Zeminyaka Engu-20+ Zokwenza Imishini Ngokupheleleyo

Ukukhetha imishini yokusebenzisa i-EDM yokubhala kukaTaizhou Chuang Yuan Machine Tool Co., Ltd. ibonisa ukuthi uyathengisa izinsuku zeminyaka engu-20+ zokwenza imishini ngokupheleleyo. Nge-2003, sizakwenza imishini yokusebenzisa i-EDM emincane esinikeza umsebenzi wokusebenza kwezindustria ngaphansi kwesikhundla esincane. Imishini yakithi yokusebenzisa i-EDM yokubhala iyisifundo sokwenza amashini, ukulungisa amashini, nokwenza amasimbi amancane okuhlanganisa. Kwezindustria zezicabha zemoto, umkhiqizi weJalimane wabeka ubuncinane be-35% bokusebenzisa i-elektrode futhi wabeka isikhathi sokusebenzisa kusukela ku-4.5 amahora ku-2.8 amahora ngalokho lokusebenza ngokusebenzisa imodeli yethu yesitabule sokusebenza esinezinhlobo ze-300x200mm. Ukupheleleyo kwezinhlobo zokufaka kwe-0.005mm nokupheleleyo kwezinhlobo zokugcina kwe-0.2µm kuyasebenza ngokupheleleyo kwezinhlobo zokusebenza kwezinye zezinhlobo zokusebenza. Ngokusebenzisa i-CNC enezinye zezibhala zemibili ezingu-7 inches nezinkampani zokuzivula ngokuzenzakalelayo, abasebenzi bakwazi ukuthola iziphumo ezifanayo ngokusebenzisa amagama amancane. Imishini yakithi yokusebenzisa i-EDM yokubhala iyasebenza ngokusebenzisa i-1.2kW kuphela.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphakeli wezinqubo zemikhombi yaseSwisi wafika emhlabathini we-0.003mm

Umphakeli wemikhombi yaseSwisi wadinga ukuphakha amagiri emikhombi engeziwe ngokukhulu nge-0.003mm. Umkhombi wakhe wasebenzisa i-EDM yasebhadhini wabuyela kubona ukungahleli kwelektroda. Umkhombi wethu wasebenzisa i-EDM yasebhadhini, ongqamile ukulawula kwemiphumela yokuqhubeka kwe-spark, wabeka ukusebenza kwelektroda ngokuphansi kuka-42% futhi wafika emhlabathini we-Ra 0.1µm. Emva kwezinsuku ezingama-6, ukuphakha kwemithombo kushiywe kusukela ku-78% ku-96%.

Umgcini wemithombo yezindaba zaseMelika wabeka isikhathi sokugcina ngokuphansi kuka-50%

Umgcini wemithombo yezindaba zaseMelika wadinga ukwenza izihloko zemithombo yezinkomo zokuchitha ngokushesha. Bakusebenzisa umkhombi wethu wasebenzisa i-EDM yasebhadhini ngelektroda yama-0.2mm, bakhula isikhathi sokugcina kusukela kuzinsuku ezingama-10 ku-5. Ukulawula okwenzekayo kwevoltage kumkhombi wabeka ukuthi ukuphuma kwevoltage kuyisostayinili kwi-Inconel 718, kubhekise ukuthi akukho mikro-cracks. Ukuthintana kwezinsuku eziningi kufika ku-$85,000.

Umphakeli wemithombo yezindaba zaseJapan wabeka ukuthuthukisa ngokuphakathi kuka-2

Umsebenzisi wemithombo yase-Japani wabeka imishini yethu yokuqondisa kwe-EDM emaphakathini ngezinkampani zokufaka ngokwesibonelo. Ukuphindeka kwemishini yethu ngokulinganayo kwe-0.004mm kwenza ukuthi kusebenze ngaphandle kokulindelwa kusuku sobusuku. Ukukhula kwakwenzeka kabili, kusukela ku-15 ku-30 emithombeni ngomnyaka, futhi isilinganiso sesikhiphi sakwenta kusukela ku-5% ku-0.8%. Isikhathi sokubuyisela umthwalo wakwenzeka ngeminyaka eyi-8.

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Umshini we-desktop EDM ovela eTaizhou Chuang Yuan Machine Tool Co., Ltd. umele intuthuko ekusetshenzisweni kokukhipha ugesi okuhlanganisiwe, okuhlanganisa indawo encane namandla kanye nokunemba okudingekayo ekusetshenzisweni kwezimboni okudingakalayo. Ngokungafani nezinhlelo ze-EDM ezivamile ezithatha indawo enkulu phansi, umshini wethu we-desktop EDM wenzelwe ama-workshop lapho isikhala sisezingeni eliphezulu, kodwa ugcina isakhiwo sensimbi eqinile kanye neziqondiso eziqondile eziqinisekisa ukuzinza ngesikhathi sokukhipha imvamisa ephezulu. Ijeneretha yomshini wokushaya i-pulse inikeza amandla afinyelela ku-60A peak current, okuvumela ukugoqa okuphumelelayo kanye nokuqedwa kahle kwezinto ezifana nensimbi yamathuluzi, i-carbide, i-titanium, kanye ne-inconel. Ukuhlanganiswa kohlelo lwe-CNC olusekelwe ku-Windows olunesikrini sokuthinta esinombala esingu-7 intshi kwenza kube lula ukuhlela, okuvumela opharetha ukuthi bangenise amafayela e-DXF futhi bakhiqize izindlela ze-electrode ngokuzenzakalelayo. Inqubo yethu yokukhiqiza iqala ngokuhlaziywa kwezinto ezilinganiselwe zohlaka lomshini ukuze kuncishiswe ukuphambuka kokushisa. Ukuphonswa ngakunye kudlula izinyanga eziyisithupha zokuguga kwemvelo ngaphambi komshini, kuqinisekisa ukuzinza kwesikhathi eside. I-spindle isebenzisa i-ceramic bearing enembile kakhulu egcina ukugeleza kwe-radial ngaphansi kuka-0.002mm. Kuhlelo lwe-dielectric, sisebenzisa ukuhlunga okunezigaba ezimbili ngama-cartridge angu-5µm kanye no-1µm, okwandisa impilo yoketshezi ngo-30% kanye nokunciphisa izindleko zokulahla. Ukulawulwa kwekhwalithi kufaka phakathi ukulinganiswa kwe-laser interferometer ye-axis ngayinye, kufezwe ukunemba kokubeka okungu-0.005mm kanye nokuphindeka okungu-0.002mm. Yonke imishini yedeskithophu ye-EDM ihlolwa ngengxenye yokuhlola ejwayelekile efaka imigodi engaboni, amakhona abukhali, kanye nezimbambo ezijulile, futhi sinikeza umbiko ogcwele wokuhlola. Okuhlangenwe nakho kwethu kohlelo lokusebenza lomhlaba wonke kudlula amazwe angaphezu kuka-20. EJalimane, igumbi lamathuluzi lisebenzisa umshini wethu wedeskithophu ye-EDM ukulungisa ama-dies okubumba, kunciphisa isikhathi sokungasebenzi ngo-60%. ENingizimu Korea, umenzi wesixhumi wandise imininingwane yesikhala ngo-25% esebenzisa ama-micro-electrode. EBrazil, umhlinzeki wezindiza uthole ukubekezelelana okungu-0.005mm emigodini yokupholisa i-turbine blade. Sinikeza ukuqeqeshwa okuphelele kanye nokuxilongwa okukude nge-IoT, siqinisekisa isikhathi sokusebenza esingu-98%. Ngewaranti yeminyaka emi-2 kanye nabalingani benkonzo yendawo emazweni ayi-12, umshini wethu wedeskithophu ye-EDM uyindlela ethembekile yabakhiqizi bokunemba emhlabeni jikelele.

Imibuzo Evame Ukubuzwa

Izinto zizinga ziphi okufanele zisebenziswe ngemishini yethu yokuqondisa kwe-EDM?

Imishini yethu yokuqondisa kwe-EDM iyasebenza nezinto zininga zonke ezingenakwenzela umoya, kungakhathaliseki izinkampani zokuzimela, isitayile esingasemthwakweni, isikarba, itaniyamu, i-inconel, nokholi yasekholi. Iyasebenziswa kabanzi ekwenzeni emithombo, ukulungisa amadhi, nokudlula amaphepha amancane. Izinto ezingenakwenzela umoya njengezincili noma izinhlobo zezinkampani aziphinde zisebenziswe.

Ukuchazwa kwe-mishini yethu yokuqondisa kwe-EDM kuhlanganisa ne-mishini yokuqondisa kwe-EDM yokuzimela ngokwesilinganiso?

Imishini yethu yokuqondisa kwe-EDM iyafumana ukulinganisa ngokulinganayo kwe-0.005mm nokugcina isilungu sokugcina ngokulinganayo kwe-Ra 0.1µm, okufanayo nemishini enkulu yokuqondisa kwe-EDM. Ukulinganisa okuncane akakhiphe ukulinganisa kwezinkinga; isibhakabhaka secast iron nesigaba semishini esihle sisenza ukusebenza kahle kwezinkampani zemicro-machining.

Umbani wokuphakama kwezinto zokusebenza ngokwesandla kanye nezindawo zokuphakama kwezinto zokusebenza kwe-mashini yethu ye-EDM?

Imodeli eyisandla iyasebenza ngokuphelele kwezinto zokusebenza ezingu-50kg futhi nezindawo zokuphakama ziyi-300mm x 200mm x 150mm. Imifanekiso eyenziwe ngokuhambisana iyafuneka ukusiza kwezindawo ezingaphezulu. Isitayela sokusebenza siyanele ngamaphuzu okukhanya ukufaka izinkothamo.

Kuzodinga isikhathi sengaki sengaki ukwenza isetepu kanye nokusebenzisa imashini ye-EDM yethu yesandla?

Ukwenza isetepu kuyadinga amaminithi angu-30–45, kubikwa ukulungiswa kwelektroda kanye nokuvumela iziphakamiso. Isistimu sakithi se-CNC sibikwa ngolwazi lweziphakamiso ezilungile kakhulu kwezinye izinto zokusebenza, okunciphisa isikhathi sokuphakamisa. Abasebenzi abaneminyaka yezindlela zokusebenza zingasendleleni zingalungiswa ngomzuzu omunye.

Izihloko Ezihlobene

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Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Dec

Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

Bheka Okuningi

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

Bheka Okuningi

Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

John Smith, Umphathi Wezinkothamo, I-USA

Ukuphepha okungafani nalo kwezindini zokufaka eminyakeni

Sifundisa imishini emibili ye-EDM yesandla kwindawo yethu yokusebenza kwemikhala yenkothamo. Imishini liyasebenza ngamahora angu-16 ngosuku ngokuphelele kuma-18 izinsuku noma kungakho inkululeko ekhulu. Ukuchaza kuyisodwa—sithola isibonelo esihlukene kwezinkothamo zethu ngokuphelele ngokuphakama kwe-0.005mm. Ukunciphisa kwezimali zokusebenza kuphela kunciphisa i-bhili yethu yezimali zokusebenza ngokuphelele ngokuphakama kwe-35%. Sizocombulula kakhulu.

Maria Gonzalez, Umphathi, Mjiko

Ukuthandaza Okupheleleyo Nakwezinkampani Zokusebenza Ngokupheleleyo

Ngoba sibhola isikhundla sokusebenza, sizofuna i-EDM encane engakwazi ukusebenza ngamaphakathi amaningi. Le mashiya ye-EDM yasekhaya yakhuluma kakhulu kuzo. Umshini wokuguqula amathooli ngokuzenzakalelayo nokusebenza kahle kwe-CNC kusindisile ukugcina isikhundla sokubeka ngeminyaka yezinkulungwane. Lapha sizobona ubudlelwane oluncane, umthombo wokuthandaza wabavumela ngemizuzu emibili ngokubhala kwe-video. Ukuthandaza okupheleleyo.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

i-EDM yocingo wire cut edm cutting machine wire edm wire edm discharge edm cnc imikhambo ye-cnc edm wire cut znc edm machine isikhombisa sesiNC esisebenzisa ukuphuma kwamandla imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa sesikhombisa sokuthengiswa isikhombisa sesikhombisa sesikhombisa esincane ona wire edm imishini yokubhula iyatholakala kuthu imishini yokuphatha ngokwezilwane umshini wokugcina imithwalo wesitayela imishini yokuqhubeka kwelektroniki imishini yokubhula yomkhakha wokubhula ukuphakanyiswa kwemicro electro discharge imishini ye-EDM eyisikhwama

Isikhundla Esincane Nokusebenza Okupheleleyo

Imishini yethu yokusebenzisa i-EDM eya kusuka emaphakathi ayisebenza kuphela emaphakathi amaningi angu-0.8, futhi ngakho ke iyisifundo esihle kakhulu kuma-workshop amancane kanye nama-job shop apho indawo ibe yincinane. Nangona iphakeme, inika umkhondo wokusebenza omkhulu wama-50kg kanye nokuhamba kwe-300x200x150mm, okufanana nokukhulula kwezinhloso zemishini enkulu. Isikhumba sesilika se-cast iron esibovu kanye nezinhloso zokuphatha ngokuphelele ziyasinda isivuthi esincane, futhi ziyafika ekugcineni kwesikrini kwe-Ra 0.1µm. Lokhu kusho ukuthi ungasebenzisa imishini yokuqala kanye nezinhloso zokubhala ngaphandle kokuthi ubhale indawo enkulu yokusebenzisa imishini. Ngempela, umkhasi wase-Italy wabuyisela imishini yokuqala ezimbili ngomunye wamashini ethu yetha kumaphakathi, futhi wabuyisela indawo yekhaya leyo ngama-40% kanye nokuphatha ukusetshenziswa kwamandla ngama-1.8kW ngamuhla. Isimo sokudonsa kwe-mishini kuvumela ukuthi kwenziwe ngokushesha kuma-cell ezenziwa ngokuzimela noma kuma-robotic loading, futhi kuyavumela ukuthi kwenziwe ngokushesha kakhulu. Ngaphezu kwezinkulungwane eziyisibili, imishini yethu yokusebenzisa i-EDM yatholakala njengoba iyasebenza ngokuphelele kuma-environment amaningi.

Ukuvavanywa Kwemikhombobo Yokuziphatha Ngokupheleleyo Nokubonakaliswa Okunamandla

Imishini yokuqondisa ye-EDM yasekhaya iyasetyenziswa ngomkhombobo wokuziphatha we-CNC owenziwe ngaphandle kwe-Windows, ene-7-inch yekhuluma yemboni yemibala, eyenza ukuthi izinhloso eziphambili zibe nzima kakhulu. Abasebenzi bafaka amafayela aye-DXF, bagenerelele imilayela yezinkhomba ngokuzenzakalelayo, futhi babonakalise indlela yokusebenza phambi kokukhupha. Le mikhombobo ina-database yezindlela ezihlelwe kakhulu zokusebenza kumathilayela ema-50, okukhula ukuzama nokuchaza futhi ukunciphisa isikhathi sokugcina ngaphezu kwe-60%. Ukuvavanywa kwe-spark okufanayo kubhekisa imithwalo yokuqondisa ngokushesha, kubuye kuhlela ngokuzenzakalelayo i-voltage ne-current ukuze kungavunywe ukusuka kwemithwalo noma ukuphatha kwezinkhomba. Lokhu kubiza ukuthi izinhloso ziyabona ubudlelwane obuhle futhi ukuthi izinkhomba zizoba nezikhathi eziphakeme. Isibonelo, umsebenzi waseSwisi wokwenza amabhodhi wabeka ukuthi ukusetshenziswa kwezinkhomba kunciphiswe ngama-42% ngalesi sici. Le mikhombobo yokuqondisa ibonakalisa ukuthi kuyasebenza ngokuphakathi kwe-IoT, okuvumela abahleli bethu ukuthi bahlolwe izinkinga ngaphandle kokufika esikhathini. Ngokusebenzisa izilimi eziningi, le mikhombobo iyatholakala ngabantu bonke emhlabeni.