Imishini Yokukhanya Ye-Electronica: Izisolution Zokusebenza Ngokuphelele Ngokwesibonelo

Zonke Izigaba

Imishini Yokukhanya Kwemilayitha: Izisombululo Zokuphepha Kwemilayitha Kusuka KuTaizhou Chuang Yuan

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yadaleka i-Electronica Sparking Machine ukuze ikhathelwe izidingo zokugcina kwezindlela zokusebenza nezindlela zokusebenza ngendlela encane. Ngaphandle kwezindlela zokusebenza zokusebenza ngokwezinye, i-Electronica Sparking Machine yethu iyasindisana i-high-frequency pulse generator nesiqinisekiso sesilinganiso, ishika ukuphatha kwesikhumba sokufana noma-Ra 0.1 µm nokuthi iphakathi lokuqondisa kwi-±0.002 mm. Lokhu kubalulekile kubabili bokugcina emakhaya okukhulula amandla nezinto zokusebenza zokuzisa, abadinga izikhumba zokufana njengamazinyo ngaphandle kokusebenzisa izihlangothi zokuphatha. I-mashini yethu ithintisa ukuphatha kwezihlangothi ngokupheleleyo ngokuphakeme kwe-40% kulokho okwenziwa ngamashini amaningi, okuthintisa ngqo izindleko zokusebenza. Kuzo zonke izindlela zokusebenza, umthwali wokugcina wezinkampani zokugcina e-Guangdong usebenzisa i-Electronica Sparking Machine yethu ukwenza izikhumba zokugcina ezingu-12,000 ngonyaka ngezindleko zokungafani kwe-0.5%. I-database yeshilongo esihle sithumelela iziphakamiso zokusebenza ezingu-500, isivumela abasebenzi ukuguqula phakathi kwezinhlobo zokugcina, izihlangothi zokugcina nezinhlobo zezinhlobo zokugcina ngemizuzu.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Imishini Yokukhanya Kwemilayitha Iyanciphisa Isikhathi Sokufakwa Kwe-Mold Ngama-35% Kusukela KuMthwana Wezinhlangano ZaseJalimani

Umthwana wokugcina wezinhlangano eStuttgart wabona ukuthi kuyaphila isikhathi sokufakwa kwemilayitha yokuqondisa okuphelele kwezinhlangano zeziveleli zomkhosi weziveleli (EV) zokugcina izihlalo. Imishini yabo yokuqondisa kahle ayikwazi ukufika ekukhuluma kwezihlalo ngaphandle kokukhula ngokushesha, okongenisa amahouru ama-18 ngalunye lwemilayitha. Emva kokufaka imishini emibili yokukhanya kwemilayitha, bavamile ukusebenzisa ukulungiselela kwezihlalo zokukhanya ngokuzenzakalelayo ukuze bunciphe isikhathi sokukhula ngamahouru ama-4 ngalunye lwemilayitha. Umthwana wabonisa ukuncipha kwezikhathi zokufakwa ngama-35%, kusuka kumazikhathi ama-6 ku-3.9. Ngaphezu kwalokho, ukusebenzisa amasikhombiso wokukhanya wabeka phansi ngama-32%, okubhekisela ku-€18,000 ngonyaka. Ukuthi imishini yokukhanya kwemilayitha iyathola ukuthi ikhuluma ngokulinganayo ngokulinganayo kwe-±0.003 mm ngemizuzu engu-500 ngokuthekelwa kuyakubhekisa ukuthi ikhuluma ngokulinganayo, okuvula ukuthi kungafanele ukwenza kabusha. Lokhu kubonisa ukuthi imishini yokukhanya kwemilayitha yethu iyathuthukisa ngqo ukuthuthukisa nokuthuthukisa ukuthuthukisa kwezinhlangano zokugcina izihlalo zezinhlangano zeziveleli.

Imishini Yokukhanya Yekhuluma Iyakhuthaza Ukudlula Kwemikhala Eminkaneni Yomthwalo Wokusebenza Kwezincwadi Zokusebenza EJaphane

Umthwalo wokusebenza weJaphane wadinga ukudlula imikhala yezinkampani zokusebenza emithwalo yezincwadi zokusebenza, eyisilinganiso sesiqhelo se-0.2 mm, kwezincwadi zokusebenza zokuphatha izinkampani zokusebenza kwezincwadi zokusebenza. Ukudlula kwesikhathi sokugcina (EDM) kwenza ukuthi kubhekwe amakhanda okuzibuyela futhi amakhanda omkhakha, okubangela ukuthi kubhekwe isilinganiso sesiqhelo se-15%. Ngokusebenzisa imishini yokukhanya yekhuluma nekhuluma elinganiselwe ngokucacileyo, bafumana imikhala engenaburra nesikhundla sokuzibuyela esingaphezu kwe-2 µm. Isilinganiso sesiqhelo sobhekwa siphuma ku-1.2%, sivumela ukuthi kusaveke i-¥12 million ngonyaka. Umphumela wokusebenza wesikhathi sokuzihamba phakathi kwezinye izinsuku zokusebenza kanye nokuguqula umshini wokuzihamba ngokuzenzakalelayo wakuvumela ukusebenza ngokungathathi inkampani, okunquma ukuthi kufikelela ku-28%. Ukuchaza okucacileyo kwezinhlobo zokusebenza zomshini yokukhanya yekhuluma wakavumela ukuthi umshini wokuzihamba udlule ngokuphelele ku-45%. Lokhu kukhuthaza ukuthi lokhu umshini uyasebenza kahle kubantu abayisebenzisa izincwadi zokusebenza.

Imishini Yokukhanya Yekhuluma Iyakhuthaza Ukuprodukha Kwemishini Yokuphatha Amashilaphu E-Afrika

Umphakeli wemithombo yezwe le-Connecticut oyisisekelo esihlukanisiwe ngamaphakathi emithombo yezwe, othengisa amaphakathi amaninzi e-nickel, wabhekana nezinkinga zokusebenza kwe-EDM okuphansi kanye nokuthi izihlangu ziyahlwa kahle. Emva kokuguqula ku-Electronica Sparking Machine, bavuselela ukusebenzisa ukuvumela kwe-flushing nokuvumela kwe-spark okufanele ukuze bafunde izihlangu zokuhlisa isikhathi ngokuphakeme kwezihlangu ezingu-120 ngamuhla, okuyi-50% eyinkulu kunezihlangu zokuhlisa isikhathi zabo zamandla. Ukubeka kwezihlangu zokuhlisa isikhathi kanye nokuvumela kwezinhlayo zokugcina ukuthi izihlangu zokuhlisa isikhathi ziyakhulula ngokuphakeme kwe-±0.005 mm ngaphezu kwe-300 mm yokuqonda. Lokhu kucimise izihlangu zokuhlisa isikhathi eziningi, kuncimise isikhathi sokusebenza ngokuphakeme kwe-22%. Umphakeli manje uyathola iziphumo zokuzimisa i-FAA ngaphandle kwezidingo zokuzimisa, noma yiziphi izihlangu ezingu-10,000. Ukubaluleka kwe-Electronica Sparking Machine kwenza ukuthi kuyisibonelo esibalulekile kwezindlela zokusebenza, kubonisa ukuthi kuyasebenza kahle kwezindlela zokusebenza zokwesibini zokusebenza kwezwe.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

TCK50A Ukungena Okukhulu CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Imibali

INDABA YOKUBUKA

Ukuncedwa Ngeendlela Ezikhulu TCK50Y/500 CNC Imbongi Yezincwadi Zokuncedwa Ukwakhiwo Okuningi Umthetho Wefanuc

INDABA YOKUBUKA

K50A TCK50Y Slant Bed CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Metal 4 Axis Mini CNC Imbongi Yezincwadi Y Axis Taiwan CNC Machine

Umshini we-Electronica Sparking Machine umele umvuthwandaba wokusebenza kwe-electrical discharge, ubuchwepheshe obuye bavela ekuqhekekeni okulula kwesiphandla baba inqubo eyinkimbinkimbi ekwazi ukucacisa ama-micron. E-Taizhou Chuang Yuan Machine Tool Co., Ltd., besilokhu siphambili kulokhu kuguqulwa kusukela ngo-2003, sihlanganisa izimiso zobunjiniyela zaseJalimane nokusebenza kahle kokukhiqiza kwaseChina. Umshini wethu we-Electronica Sparking Machine awuyona nje ithuluzi; uyisixazululo esiphelele sezimboni ezisukela kwezemoto nakwezempilakahle kuya kwezokwelapha nakweze-elekthronikhi. Umnyombo womshini wethu umshini wokukhiqiza ama-pulse, okhiqiza izinhlansi ezingafika ku-200 000 ngomzuzwana. Lokhu kuvame ukuvumela ukuqedela okuphezulu kakhulu ngenkathi kugcinwa isilinganiso sokususa impahla esingu-400 mm3/min. I-generator ixhunywe nohlelo lwe-servo-loop oluvaliwe oluhlale lubheka izimo zezikhala futhi luhlele ukudla kwe-electrode ngesikhathi sangempela. Lokhu kuqinisekisa ukucutshungulwa okuzinzile ngisho nasezimweni ezinzima, njengamahlombe ajulile noma amakhona abukhali. Umklamo womshini ugxile ekuzinzeni okushisayo nasekunciphiseni ukudlidliza. Isisekelo esikhulu sensimbi esakhiwe izinyanga ezingu-12 siyinqaba. Ama-X, Y, kanye nama-Z axis anemikhombandlela eqondile eqondile kanye nezikali zengilazi, okufinyelela ukunemba kokubeka indawo okungu-± 0.001 mm nokuphindaphindeka okungu-± 0.0005 mm. Uhlelo lwe-dielectric fluid luqukethe iyunithi yokuhlunga enezigaba eziningi esusa izinhlayiya ezifika ku-1 μm, evimbela ukushintshashintsha kwe-short circuit futhi ithuthukise ikhwalithi yendawo. I-Electronica Sparking Machine ibuye ibe nedatha ehlakaniphile enamapharamitha okusika angaphezu kuka-500, athuthukiswe ngezinkulungwane zezicelo zangempela. Abasebenza ngomshini bangamane bakhethe impahla (isb. insimbi yamathuluzi, i-carbide, i-titanium) kanye nokuqedwa kwendawo okufunayo, bese umshini usetha ngokuzenzakalelayo amapharamitha afanele. Lokhu kunciphisa ukuxhomeka kubasebenzi abanamakhono aphezulu futhi kunciphise isikhathi sokusetha kuze kufike kuma-70%. Ngokuphathelene nokusetshenziswa komhlaba wonke, umshini wethu we-Electronic Sparking Machine usetshenziswe emazweni angaphezu kuka-20. EJalimane, isetshenziselwa ukwenza izibani ezimotweni. EJapane, kwakhiwa izimbobo ezincane emishini yokufaka uphethiloli. E-USA, ikhiqiza izingxenye zezindiza ezivela kuma-superalloys amelana nokushisa. EChina, isekela ukukhiqizwa ngobuningi kwama-molds e-elekthronikhi engu-3C. Ukufakwa ngakunye kusekelwa inethiwekhi yethu ephelele yokunakekela, kuhlanganise nokuxilongwa okude, ukuqeqeshwa endaweni, kanye newaranti yezinyanga ezingu-24. Ukuzibophezela kwethu ekuthuthukiseni ikhwalithi kubonakala ekuqinisekisweni kwethu kwe-ISO 9001 nasekuhambiseni i-CE. Ngaphezu kwalokho, siqhubeka sitshala imali ku-R & D, nge-15% yemali engenayo yonyaka enikelwe ekuthuthukiseni i-Electronica Sparking Machine. Ukuqamba okusha kwakamuva kuhlanganisa umshini wokushintsha amathuluzi othomathikhi oneziteshi ezingu-24, umshini wokushayela imoto oqondile ukuze uphendule ngokushesha, kanye ne-IoT module yokulungiselela ukulungiswa. Lezi zici ziqinisekisa ukuthi umshini wethu we-Electronica Sparking Machine uhlala usezingeni eliphakeme lobuchwepheshe be-EDM. Kumakhasimende afuna ukuthuthukisa amakhono awo okukhiqiza, i-Electronica Sparking Machine inikeza inhlanganisela ecindezelayo yokunemba, ukukhiqiza nokwethenjelwa. Kungakhathaliseki ukuthi uyisitolo esincane noma ungumkhiqizi omkhulu we-OEM, ithimba lethu lisebenza eduze nawe ukuze lenze umshini uhambisane nezidingo zakho ezithile. Sinikeza ukusekelwa kwezobuchwepheshe, ukuhlolwa kwesampula, nokuklanywa kwezinto ezisetshenziswayo. Umgomo wethu ukuqinisekisa ukuthi utshalomali lwakho lunikeza imbuyiselo enokulinganiswa, njengokunciphisa izikhathi zomjikelezo, izindleko zamathuluzi eziphansi, nekhwalithi ephezulu yengxenye. Ngokukhetha iTaizhou Chuang Yuan, usebenzisana nenkampani enedumela elivelele lokwenza kahle kakhulu emshinini wamathuluzi oqondile. Sikumema ukuba uzwe umehluko we-Electronica Sparking Machine.

Imibuzo Evame Ukubuzwa

Izimali ziphi ezingasuswa ngaphansi kwe-Electronica Sparking Machine?

Imishini Yokusparka Kwemvelo Iyakwakha Nokukhokha Konke Amathilathi Okuphakanyiswa Kwemvelo, Kufuneka Kuthiwe Amathilathi Okukhokha, Amathilathi Okukhokha, Titanium, Amathilathi Okukhokha Okuqondile, Nakwe Copper. Iyasebenza Ngokuphelele Kuma-thilathi Okuphakanyisiwe Ngaphezulu Kweminyaka 50 HRC, Lapho Ukukhokha Kwemvelo Kuyisifunda. Umshini Wokulungisa Ngokuzimela Uyakhokha Izinkampani Zokusebenza Ngokuzimela Kwelithilathi, Uyinika Imiphumela Ekhona Ngokuphelele. Kuma-thilathi Okungakhokhiwa Ngokuphakanyiswa Kwemvelo, Ukukhokha Kwemvelo Akuyiyo Yisifundo. Abalungisi Bethu Bayakubiza Inkonzo Yokuzimela Kwelithilathi Uma Ubiza.

Ukukhokha Kwemvelo Kwenzela Kanjani Ukuphakanyiswa Kwesifunda Sokugcina?

Ukugcina ukubhala kwezinye izinkampani kufakwa ngokusebenzisa i-pulse generator ephezulu kwe-frequency nezinhlobo zokugcina okuphakeme. Le mashini iyakwakha ukubhala kwezinye izinkampani eziyisikhathi sokubhala kwe-Ra 0.1 µm, okufanana nokubhala kwe-mirror. Lokhu kufakwa ngokujabula kwe-energy yokudlula ngosikhephe nokuqondisa i-frequency. I-database yendlela eyodwa iyincwadi yezimboni ezifakiwe ngaphambi kokuba ziyisikhathi sokubhala kwe-mirror, ekusindisweni ukuzihlukanisa. Ngaphezu kwalokho, i-dielectric fluid ifilta ku-1 µm ukuze ishindile ukuthi izinkampani zizimele ukubhala kwezinye izinkampani.

Yini indlela yokugcina yomkhakha we-Electronica Sparking Machine?

Ukuphatha isikhathi sokusebenza kusincludes ukubheka ngeminyaka yezinkampani zokusebenza kwe-dielectric fluid nezifiltela, ukucisha isikhumba sokusebenza ngeminyaka yezinkampani, nokubheka isikhathi sokusebenza kwe-servo system neziguide ngeminyaka yezinkampani. Isikhumbu sinesibonelo sokubona izinkinga ngaphambi kokuthi zisakhiwe kusobala ukungasebenzi. Ngokuphatha kahle, isikhumbu singasebenza ngaphezu kwe-10,000 amahora ngaphandle kokubuyisela kabusha. Sisiza ngomthombo wokuphatha okujwayelekile futhi sasiza ngamaphoyinti wokusebenza.

Ngaba isikhumbu se-Electronica Sparking Machine singaqondwa emgandeni wokusebenza okwenzelwe ngokuzimisa?

Yebo, isikhumbu se-Electronica Sparking Machine sibhekise kumsebenzi owenzelwe ngokuzimisa. Siqukethe isikhumbu sokugcina amathooli okwenzelwe ngokuzimisa nesikhombisa esinezinkampani ezingu-24, isikhombisa sesiroboti, nokuxhumana kwe-IoT yokubhala imininingwane nge-MES/ERP systems. Lokhu kusiza ukusebenza ngaphandle kokubona. Abaningi bamacustomer ethu basebenzela amakhompyutha nezinhlangano zokusebenza zethu ziqondwe isikhumbu esithi kumagandeni okusebenza awenzelwe ngokuzimisa. Sisiza ngokwenza isikhumbu ngokulinganisa ukuthi kufanele kuhambisane nemizamo yokuqondwa.

Ukuthi kuyini ukuthuthukisa okutholakala kuTaizhou Chuang Yuan kubabili bangezwe?

Sisiza ukuthuthukisa kakhulu, okufakwe kulo ukuxoxa phambi kokuthenga, ukusebenzisa izampula, nokubhala amafiksha okuhlanganisa. Emva kokuthunywa, sisenza ukufaka kusuka emkhakheni, ukufundisa, ukuzokwazi ukuthola indlela yokugcina ngaphandle kwesikhathi, nokubhala isibonelo sokuphatha ngeminyaka emibili. Amapharti okushintsha ayitholakala kumagumbi akithi emizini yethu. Ngokuba sisebenzisa ngeminyaka engaphezu kwezimbili futhi sithumela ku-mazwe angaphezu kwezimbili, siyazi ukuthi abantu bafuna ntoni kuleli xesha, futhi sibhekise ukuthi akukho mhlawumbi wokungasebenzi.

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Bheka Okuningi

Ubufakazi Bamakhasimende

John Mitchell, Umphathi Wezisebenzo, Precision Molds Inc., USA (iminyaka eyisine ngokusebenza kwezikhombi)

"Ukuphatha Okungafani Nalokho Nokubaluleka"

"Sisebenzisa i-Electronica Sparking Machine ngaphezu kwezintathu izinyanga esikhombeni sethu. Le mashini isebenza ngemihour ezinkulu zezinyanga, futhi asinamahluko amakhulu. Ukuchitha kwezinye izinyathelo kuyisifanele kakhulu, okunciphisa isikhathi sakuthi sokuchitha ngaphezu kwe-40%. Ukusiza kuka-Taizhou Chuang Yuan kuyisifanele kakhulu; babuyisiza isibizo sesoftware ngemihour ezingaphezu kwezimbili ngokusebenzisa ukugcina ngaphandle kwesikhathi. Sisho kakhulu le mashini kubantu bonke abayisebenzisa izikhombi."

UDokotela Elena Schmidt, i-CTO, i-MedTech Solutions, iJalimani (15 iminyaka yokuwuma izinto zokusebenza emaphakathi)

"Ukuguqula umlando wezikhombi zemikhala"

"Izindawo zethu ziyasebenza ngokupheleleyo emaphakathi amahlanu, futhi sizofuna imashini engethula izinkampana ezingaphezu kwezinkampana ezinkulu. Imashini yokuqondisa ye-Electronica yayisiphephelo esikhulu. Sifumene ubude be-0.05 mm bokugcina nokubona kwe-±0.002 mm. Isivumelwano sokungavumelekile sakhula kusukela ku-12% ku-1.5%. Ukufunda kwabafundi kwasemthwakathwaka ngokusebenzisa isibonelo esihle nesifundo esinikezwe. Le mashini yasiza kakhulu ekuvumelaneni kwethu."

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

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Ukusebenza Kuphakeme Nokulandela Okuphakeme

Imithombo yokuqhubeka kwe-Electronica Sparking Machine iyakhokha ngokusebenzisa isistimu yokuphathwa okufanayo, esiyenza ukuthi kubuyekezwe izinkomba zokukhishwa ngokushesha kusukela ku-1,000 ngomzuzu. Lokhu kubhekisele kuzo zonke izikhathi ezinokuthi zibhekisele kuzo ukuthi kubuyiselwe inkambo yezinto ngokuphelele ngaphandle kokuthi kuhlanganiswe ubude lwesifunda. Kuzo zizindlela zokusebenza njengekuthatha kwemibala eminingi kwezindawo zokugcina amasimbi, lokhu kuthabatha ubude lwesifunda kahle, kungakwazi ukuthi kubhekisele kuzo izihlangothi nezinhlobo zokugcina amasimbi. Umkhakhi we-Europe wabhabha ukuthi kubuyekezwe ngokuphelele ukuthi kubuyiselwe inkambo yezinto ngokuphelele ngokuphakeme kwe-30% xa usebenzisa i-Electronica Sparking Machine kwezincamzana zokugcina amasimbi. Isistimu nasebhekisele kuzo izinhlobo zokugcina amasimbi, kubuyekezwa ngokuzenzakalela ukuthi kubuyiselwe inkambo yezinto ngokuphelele. Lokhu kubhekisele kuzo zonke izikhathi ezinokuthi zibhekisele kuzo ukuthi kubuyiselwe inkambo yezinto ngokuphelele, kungakwazi ukuthi kubhekisele kuzo izikhathi ezinokuthi zibhekisele kuzo ukuthi kubuyiselwe inkambo yezinto ngokuphelele. Ukuphathwa okufanayo kubhekisele kuzo isistimu yokubuyiselwa yezinkambo yezinto ngokuphelele yezinkambo ezingaphezulu, esibonisa ukuthi kubuyiselwe inkambo yezinto ngokuphelele ngaphansi kwe-micron. Ngakho ke, i-Electronica Sparking Machine ibuyisela iziphumo ezifanayo nakho ekhona kuzo zonke izinhlobo zezinhlobo ezinokuthi zibhekisele kuzo ukuthi kubuyiselwe inkambo yezinto ngokuphelele.

Ukubakwa kwezinto ezinkulu ukusabela kwezinkinga zokuphila ngokodwa

Imishini yokuqasha kwe-Electronica yasekelwe emsulwa wamaphuzu omkhulu ongakhathalisi, okwakhiwe ngokuphatha kwemvelo kusukela ku-12 iminyaka ukuze kususwe izinkinga zemithombo. Lokhu kubanzi kakhulu ukuthi kungabikho ukuzimela nokuguqula kwezinsuku, kusukela kufuna ukuthi isivinini sisebenza ngokuphelele ngeminyaka eminingi. Amaphuzu ayezinye (X, Y, ne-Z) ayisebenzisa amaphuzu amakhulu okusebenza ngokuphelele nokubhala ngokuphelele kwezinkampani zokugcina, okwakhiwe ngokuphatha kwemvelo ukuze kususwe ukuzimela. Lokhu kusiza imishini ukuthi ibe nesivinini sokufaka ngokuphelele se-±0.001 mm nakwe-10,000 amahora esebenza ngokuphelele. Kwenyathelo yokubona ukuthi imishini iyasebenza ngendlela efanele, imishini ekhaya lase-Japan yayisebenza ngamahora angu-15,000 ngokuphatha kwemvelo kuphela, futhi isivinini sakhe sasibonakala ngokuphelele. Isikhumba sokusebenza sisakhiwe ngamaphuzu amakhulu okusebenza ngokuphelele kanye nokugcina ngokuphatha kwemvelo ukuze kungabikho ukuvula. Isistimu yokuqasha kuyasebenzisa ipampu enkulu kakhulu kanye nokugcina ngamaphuzu amaningi okugcina ukuze kuhlolwe ukuthi iliquidi yisibonakaliso. Lokhu kusiza ukuthi iliquidi yisibonakaliso ibe nempilo enhle kakhulu, kanye nokuthi kusiza ukuthi isebenza ngokuphelele.