Umphathi Wokwenza Amashini Okukhanya | Ukusebenza Kwesikhathi Sokucindezela Kwe-CNC & 320 PPM

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Umshayeli wezikhumba zokuphatha ngokuphelele Oyathumela Ukuphatha Kwemithombo Yasezulwini

Umshayeli wezikhumba zokuphatha ngokuphelele Oyathumela Ukuphatha Kwemithombo Yasezulwini

Ngoba yisifundo esikhulayo sespring machine, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isinika izinkampani zokwenza amaspring okuphelele ngokuphelele ezihlanganise amasipho ase-automotive, ase-electronics, ase-medical device, kanye nezinhlangano zokwakha izinto. Kusukela ngo-2003, isikhulu sakithi esikwi-Jiangsu sibhala i-R&D, ukuproducwa, nokuthengisa ukuze sisebenzise amakhwezi angaphezu kwe-20 ngamashini amahle. Amaspring akithi asinika ukuphatha okuphelele kumlinganiselo wokubeka ngaphakathi kwe-±0.01 mm, ispeed yokuproducwa ngaphezu kwe-320 amaspring ngomuzuzu, kanye nokuproducwa okuphelele ngeminyaka eyi-18 yokuqhubeka kwesikhathi sokusebenza. Kukuproducwa kwe-automotive suspension spring, umkhiyazi we-Europe wabona ukuphula kwamathuba okusebenzisa izinto ngokuphela kwe-27% emva kokuguqula kuma-CNC spring coiling systems yakithi. Ngokugxilisa ukuphatha kwe-servo-driven, ukuthumela wire ngokuzenzakalelayo, kanye nokulandela ngokushesha ukubeka kwe-diameter, amashini akithi asinika ukuphula kwesikhathi sokuvula ngokuphela kwe-40% kanye nokuphula kwesikhathi sokusebenzisa umsebenzisi. Sinenza futhi isivuno sokuphatha ngokuphelele kwezinhlangano zokuproducwa kwe-compression, extension, kanye ne-torsion spring.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umsuka wokugcina we-automotive owa-khulu-1 uqondisa iziphumo zokungafani kwezinsuku ngeminyaka engu-34% nge-mashini yezinsuku yoku-cnc

Umphathi wokugcina we-automotive owa-Germany wabona ubukhulu bekho emaphakathi ekuproduceni izinsuku zokuvula kwe-engine. Izingxenye zokusebenza ezedlule zazisika ukuthi kubhekise isikhundla sokuvula kwe-engine futhi akazange ikhulumelele i-tolerance yezinsuku zokuvula zokufana kwe-end ngeminyaka engu-0.15 mm. Siyenzile ukudibanisa i-mashini yezinsuku yoku-coiling yoku-cnc eyisikhiwe ngokubhekisele kwe-diameter yoku-optical, ukuthinteka kwe-pitch yoku-servo, nokufakwa kwesihlombe ngokuzenzakalelayo. Emva kwezinyanga ezimbili zokuhlela kwindawo, isiphumo sesikhundla sasemoyeni sasifanayo ngeminyaka engu-0.06 mm, iziphumo zokungafani zasihlala ngeminyaka engu-34%, futhi isikhundla sokuphatha kusodwa ngeminyaka engu-22%. I-packet yomphathi wamashini yezinsuku yayinikezile amathooli okucoshwa kumathuba amathathu, okunikeza ukuguqula umkhakha wokuproduceni ngokushesha ngaphandle kokusebenzisa amathooli.

Umphathi wokugcina we-electronics uyadlula ngeminyaka engu-2 isiphumo se-micro spring ngokusebenzisa i-mashini yezinsuku yoku-high-speed

Umproduyisi wemithambo yezinkampani e-Singapore yakwazi ukuthi kubhekwe ngokungafanele uma kwenziwa amaspring eminye kwezinkampani zomkhakha we-smartphone. Amashini ayabekwe kumkhiyozela okungama-120 ngomzuzu noma kufana nokuphatha kwezinkampani zokugcina umthambo ngokukhula kakhulu. Isitayela sasezingeni lesibonelo sakwenzeka ukuthi sibone isitayela sokuzikhipha izinspring esikhulu nge-CNC, esinamathuluzi okuphatha umthambo ngokuphelele nokubona ngokuphelele ngokusebenza kwesifanekiso se-CCD. Isivinini sokuproduka siphakanyiswe ku-280 ngomzuzu, ukuphatswa kwezinkampani zokugcina umthambo kushushiswa ngo-61%, futhi ukuthi isivinini sokusebenza kweshishini (OEE) siphakanyiswe ku-68% ku-89%. Le shishini manje isebenza ngokuphambili ngamashumi amathathu ngosuku ngaphandle kokubhekwa kwezimpahla.

Ukuqala Kokusebenza Kwemithambo Yezincwadi Yokugcina Iyafika Ku-ISO 13485 Ngokusebenzisa Isitayela Sokuzikhipha Izinspring Ngokuhambisana Nokufanele

Isibonelo sesiGqabi sase-USA sasifuna amaspring esikhungo sesigqabi esisodwa kwi-cleanroom, esenziwe ngomthombo wokusebenza kwi-biocompatible stainless steel. Basebafuna umhleli wamaspring owenzekileyo ongakwazi ukunikeza umlando wokugcina kwizigaba zonke nokuthi kubhalwe izindaba zokuvavanya. Siyabuyisele isikhungo sokususa amaspring esingasemthethweni, esinamaphoyinti e-HEPA ephakathi, amaphoyinti esikhungo sesistainless steel, isoftwe ephakathi yokuqonda ukususa kuzo ngokushesha, nokuthi kubhalwe izindlela zokuvavanya. Le sistimu yayinika umsebenzisi ukuphumelela ukuvavanywa kwa-ISO 13485 ngokuphela kokwesibili, ukunciphisa ukungena kwezinto ezilungileyo ngama-29%, futhi ukunciphisa isikhathi sokuproducwa kusukela ku-12 ku-7 iminyaka.

Imikhiqizo Ehlobene

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi INDABA YOKUBUKA

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi

I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika INDABA YOKUBUKA

I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet INDABA YOKUBUKA

Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Ngoba yisikhundla esispecialekileyo sokwenza amashini wezinsimbi, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenza emakhaya okwenza amashini ezingama-12,000 e-metri eshabeni kuTaizhou City, Jiangsu Province, eChayina. Kusukela no-2003, siyagcina ukuthuthukisa, ukwenza nokuthengisa ngokuphelele ukuze sifakwe amashini okuzimisa kuma-20 izwe. Isilawuli sethu sesikhundla sokwenza izinsimbi sisifunda i-CNC coiling machines, i-torsion spring formers, nesistimu esinamaxesha amaningi yokwenza izinsimbi esibhekene nezinsimbi zokugcina, zokunqamuka, nezinsimbi zokuhambisa. Umsebenzi wokwenza ubegina ngokusebenzisa isitshixo se-alloy steel esihle kakhulu nokugcina amotori we-servo, emva koko kufakwa ukulungiswa nge-laser nokuphatha ukulungiswa kweminyaka emi-48. Ishiwo lezinsimbi zonke lisivumelwane ngokulinganisa izinkomba ngokusebenzisa i-coordinate measuring machines, ekuvumelaneni ukuthi ipitch ikhona ngaphakathi kwe-±0.02 mm futhi ukulinganisa kwe-diameter kuyi-±0.01 mm. Umsebenzi wethu wokwenza uyasebenzisa izindlela zokuhlaziywa (lean principles), ekuphatha umkhathi wokugcina ngokuphakeme ngo-30% kulokho okubalulekile kwezindustria. E-Europe, umnisi wezinhlangano zezimoto usebenzisa izikhundla zethu zokwenza izinsimbi ukwenza izinsimbi zezimoto zokuvula zama-2.4 million ngomnyaka noma ngaphansi kwe-0.3% yezinto ezingavumelekile. Kwe-Southeast Asia, umnisi wezinhlangano zezilayishoni zisebenzisa izikhundla zethu zokwenza izinsimbi ngokusheshayo ukwenza izinsimbi ezingamancane ngama-300 ngomzuzu. Kwe-North America, umnisi wamashini wezinhlangano zezincwadi zezempilo usebenzisa izisitemu zethu esizimele ukwenza izinsimbi zezimpilo ezinokufakwa kumzimba. Sihlale sibhala izinto zokusebenzisa zama-3,000 SKUs, ekuvumelaneni ukuthi izinto zifakwe ngama-72 emaqhinga amakhulu. Iziservice zethu zokwenza izinsimbi zifaka ukufaka, ukufundisa abasebenzi, nokubhala izigabha zokuhlola kabefore ukuthi kubhekwe. Sinefuna futhi ukubhala ukuthi kubhekwe ngendlela yokuqonda ngokuphathelene ne-IoT, ekuphatha ukungasebenzi kwezikhundla ngokuphakeme ngo-45%. Ukuphatha ubuchwepheshe buqondile kwe-ISO 9001:2015, futhi izisitemu zethu zokusebenza ngokuphathelene ne-CE ne-UL. Ngokusebenzisa izithunywa zama-35 zokuthuthukisa nezithunywa zama-120 zokwenza, sizicela isixa sesiqhelo sezimali zethu ngokuphathelene nokuthuthukisa. Lokhu kuvumela ukuthi izikhundla zethu zokwenza izinsimbi zibe phakathi kwezinye zezinto ezihle kakhulu kwezokugcina, ukunciphisa ukusebenzisa amandla, nokugcina izinhlangano zokudijithali. Kuma-manufacturers abafuna isikhundla esihle sokwenza izinsimbi, sifaka ukuthi isilinganiso sokuthengisa sibonakaliswe kahle, izigabha zokuthembeka zokusebenza zibhalwe, nokuthuthukisa kude kwezinye izikhundla.

Imibuzo Evame Ukubuzwa

Ngani ngokufanele ngihlale ngikhangela uma ngiyakhetha umhleli wamaspring wezinhloso zezimoto?

Bheka ubukhulu bomfanekiso, ubukhulu bokuthintana, nokuvutha kwezindlela zokuproducwa. Amaspring e-automotive akufuna ukuthi isikwere sasekuphakathi kwe-0.1 mm futhi ubukhulu bokuthinta kungapansi kwezinkulungwane ezingu-500. Qiniseka ubukhulu bokuthinta kwezindlela zokuproducwa kwezimpahla, amathuluzi okusebenza ngomthandazo, nokuhlanganisa isihlalo esikhona emva kokuthenga. Amashini ethu amaspring ayifika ku-±0.01 mm yobukhulu bokuthintana kwebhodi futhi 320 amaspring ngomzuzu, okuyisibonelo sokusebenza kwezinsimbi zemithambo nezinsimbi zokugcina. Sicela ukuthi wenza umsebenzi wokuphakamisa umbiko kabefore ukuthenga.
Qiniseka ukuthi umshini wamaspring uyabika izisigaba zesikhundla se-CE, UL, noma CSA. Kuma-Europe, ukuthi usebenze ngokuphakamileyo kwe-CE kuyidinga; kuma-North America, ukuthi usebenze ngokuphakamileyo kwe-UL noma CSA. Sicela ukuthi uthole izindaba zokubhala futhi ukuthi ubeke imithambo yokubhala emkhaya. Amashini athu ayinelibhokisi lokuvikela, izinyathelo zokuvikela ngokushesha, nokuthi i-HMI iyisibonelo sokubhala ngamazwi amaningi. Sizabika izisigaba zokubhala zonke futhi sizakwenzela ukuthi ivolti ne-frequency ziyakhuluma ngokuphelele nemithambo yethu.
Ithime lokuphakamisa esiqondileyo liyisikhathi sesi-45 kuya kusase-60 emva kokuthenga, kubhekana nendlela yokugcina. Ukufaka kuyakwenzeka ngeminyaka eyi-3 kuya kusase-5 emhlabeni, kufaka ukugcina, ukufundisa abasebenzisi, nokwenza izimpahla zokuphakamisa. Sisiza ngokukhomba kwe-intanethi kanye nokuhamba kwezingeniero emhlabeni uma kunezinkinga ezinkulu. Uma kunezinkinga eziphambili, singakhulula ngokuphakama kwe-30 ngokuphakama kwe-freight. Isithunzi sika-spring machine sibophelela umsebenzi wokuthumela, ukuvikela kwe-customs, nokubeka isikhathi.
Khetha umthengi owakha amaspring osho ukuthi uyasebenzisa ukuthatha iziphakamiso phambi kwezinkinga kanye nokuthenga kwe-IoT. Amaspring ethu ayafaka amasensor we-vibration kanye nokukhomba kwe-intanethi, okunciphula isikhathi sokungasebenzi ngokungafanele ngokuphakama kwe-45%. Sisho ukuthi kufanele kwenziwe ukuthatha iziphakamiso ngokuphakama kwe-3 emva kwesikhathi esisodwa, futhi sikhumba izinto eziningi kwe-3000+ zokuzilungisa, okutholakala ngemihla emi-3. Ukufundisa abasebenzisi bakho ngokusebenzisa i-wire ngokuphelele kanye nokuguqula izinto zokusebenza ziyakunciphula isikhathi sokusebenza kwe-machine.

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Ubufakazi Bamakhasimende

Michael Weber
Umphathi wemishini yamaphakathi ongatholakali ngokupheleleyo, ongahlanganisa umbuso wokusebenza omuhle

Sifundiswe imishini yamaphakathi yase-CNC ezimbili kusendlini sethu sase-Germany. Imishini iyasebenza amahora angu-16 ngosuku ngama-18 ngomnyaka futhi inqamuzela ngokuphakeme kwe-98.7%. Ukulinganiswa kuyaphakema kakhulu ngokulinganisa ngu-0.08 mm. Aba-engineers bavuma ngokushesha kungu-4 amahora lapho kubhekwe indlela yokugxila. Sizithemba kakhulu njengomphathi wemishini yamaphakathi.

Sarah Lim
Ukulinganisa kanye nokushesha kwezokwenza amaphakathi amancane

Isendlini sethu saselektroniki esingaphezu kwe-Singapore sibonakalise ukuthi sifuna imishini yamaphakathi amancane. Umshini wokufunda ngokushesha wawuthola izinkampani ezi-280 ngomzuzu nangokuphakama kwe-61% kokugxila kwemithwalo. Ukuthenga kwezinye izindaba zokulungisa kusiza kakhulu ekuthinteni izindlela ezimbili zokulungisa. Manje sisebenzisa izikhathi ezintathu ngaphansi kwezimali engekhulu. Umphathi wemishini yamaphakathi owenziwe ngokupheleleyo.

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intengo yomshini we-spring cNC Lathe Machine umshini wokugaya we-lathe umshini Wokugaya Ngemanu cnc turning service izinkothamo zesilindri sokusebenza emetale omnqamlezelo ongenzekelwa ngcono conventional lathe machine umshini we-cnc vtl umshini we-lathe wezimboni umnisi wemishini yezinsuku i-cnc lathe ene-5 amaxesha imithi yokugaya i-CNC umshini wentwasahlobo ye-torsion isikhombisa sespring esisenhlanhla isikhombisa sespring sokuthengiswa i-lathe yensimbi esindayo ilathe yenqanawa engaphakathi cnc torsion spring machine i-lathe yokugaya ejikayo
Ukulinganisa kanye nokuthenga kwezinkulungwane zokwenza amaphakathi ngokupheleleyo, okunqamuzela ngeminyaka eyi-20 futhi ngaphezu kwalokho

Ukulinganisa kanye nokuthenga kwezinkulungwane zokwenza amaphakathi ngokupheleleyo, okunqamuzela ngeminyaka eyi-20 futhi ngaphezu kwalokho

Kusukela ku-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekise isibonelo sokubhala izinkampani zokwenza amaspring okuphelele, ekugcina ukuthuthukisa, ukuzilungisa, ukuzifaka kumashini, nokuthumela kuzo zonke izwe ngaphandle kwesikhulu esinezinga le-12,000 square meters e-Jiangsu. Isithakazelo sethu sesingama-35 abasebenzi ababhekisele kakhulu bavula i-8% yezimali zokuvutha ngomnyaka kuma-algorithm yokuphatha imishini, ama-structure okuvimbisa ukuvimba, nokuhlela ukufaka kumashini ngokusebenzisa i-servo. Lokhu kukhombisa ukuthi amashini ase-CNC akwenzayo amaspring ayinika ukuthi kubhekiswe ngokuphelele ngokulingana ne-±0.01 mm, ukusuka kwezinye izinkampani ngemizuzu engu-320, nokuhlala kahle kwezidingo zokulingana. Ngasinye isikhulu sokuzilungisa siphinda sijabulisa isikhathi sesi-48 sokuzilungisa ngokuphambili, ukuzilungisa ngokusebenzisa i-laser interferometer, nokuzilungisa ngokusebenzisa i-CMM kabefore ukuthumela kuzo zonke izwe eziningi kune-20. Sisebenza ngokuphambili nesikhulu sezinkampani zokusebenzisa imithi njengezinkampani zase-CNC, izinkampani zase-EDM, nezinkampani zokubhala izindawo eziningi kwezindawo ezide, futhi izinkampani zethu zokwenza amaspring zihlalwa ukuncima izimali zokwenza ngalinye kwezinkampani zokusebenzisa imithi, izinkampani zokwenza izinto zokusebenzisa emzimbeni, nezinkampani zokwenza izinto zokusebenzisa i-electronics.
Umsebenzi waseGolobha Wokuhlinzekisa Ukuthumela Amapharti Okusebenza Ngemihla Emithathu Futhi Ukufunda Okwesikhathi Sokugcina

Umsebenzi waseGolobha Wokuhlinzekisa Ukuthumela Amapharti Okusebenza Ngemihla Emithathu Futhi Ukufunda Okwesikhathi Sokugcina

Umsebenzi wethu wasegolobha wokuhlinzekisa usiza kubantu abanamandla emisebenzi yezindustria ezingaphakade kwe-Europe, Asia, ne-Amerika. Sibhala amapharti okusebenza angaphezu kwe-3000 asekhaya, okuhlinzekisa ukuthumela kahle ngemihla emithathu amapharti okusebenza okuphambili nokuthenga izinkotha zokusebenza. Amakhontrola we-IoT asisweni asihlinzekisa ukufunda okwesikhathi sokugcina, okuvumela abasebenzi bafunde ukuguqula iziphakamiso zokuhamba, ukubuyekeza isoftwe, futhi ukuzifunda izisignali zezinhlobo zokuhlola ngemihla eminingi, okunciphisa ukungasebenzi kwesifazane ngokungafanele ngemiphumela yoku-45%. Kusukela kuzilungiselelo phakathi kwezindawo, ukulungiselela kwezivithi zokusebenza eziningi, ukufundisa abasebenzi ngolwimi oluningi, ukufunda ukulungiselela okuphambili, amandla ethu ekupheleni kwezinsizakalo zokusebenza ziyahlinzekisa ukusebenza kahle. Le ndawo yokuhlinzekisa iyahlinzekisa ukuthi imishini yakho yokwenza amaspring ibe yisibonelo sokuthola iziphumo ezinkulu futhi noma yikuphi ikhona ukuthola ukuthi iphakamisa ngokuphelele kwezinsizakalo zakho zokusebenza.
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