Umbhali wemithambo eyinkulu: Ukuthatha isikhathi esingaphansi ngama-40%, ukuthola ubude obuhle ngama-0.02mm

Zonke Izigaba

Umbhali wemithambo eyinkulu wezindawo zokusebenza, owakhiwe nguTaizhou Chuang Yuan Machine Tool Co., Ltd. ukusebenza kuzo zonke izinsuku ngokusebenza kwezindawo zokusebenza

Kusukela ku-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. yadalela i-Heavy Duty Metal Lathe yakho ukusebenza kwezindawo zokusebenza ngokuphakeme kwezindlela ezinamandla, ukubuyela phakade, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa. Yakhelwa nge-“rigid cast-iron bed”, nesigaba sesithembiso sakho sokuthi sibe “4.5-ton structural mass”, futhi nesimoto yesikhathi esiphakeme sokuthi si-15 kW, le mashiyni iyathola ukuthi kunezinkinga zokuthi izinkampani ziyasebenza ngokuphakeme kwezindlela ezinamandla, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa. Kukugcina kwemilayili yokudlula nezinkampani zokudlula, umsebenzisi wethu e-Jubail, eSaudi Arabia, wabuyisa amashini amabili asezingeni elodwa ngomshini wokuqala we-Chuang Yuan Heavy Duty Metal Lathe futhi wabeka isikhathi sokuthatha isikhathi sokusebenza kwezinkampani kusuka ku-3.2 amahora ku-1.9 amahora ngendawo, okuyinto eyenza ukuthi kunezinkinga zokuthi izinkampani ziyasebenza ngokuphakeme kwezindlela ezinamandla, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa. Kukugcina kwemilayili yokudlula nezinkampani zokudlula, ubuso obukhulu be-spindle obukhulu bokuthi bu-105 mm buyavumela ukuthi kubuyekeleke amashini amakhulu futhi abuyekeleke ukuthatha isikhathi sokuthatha isikhathi sokusebenza kwezinkampani kusuka ku-3.2 amahora ku-1.9 amahora ngendawo, okuyinto eyenza ukuthi kunezinkinga zokuthi izinkampani ziyasebenza ngokuphakeme kwezindlela ezinamandla, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa. Ukuthi kubhekene nokuthi kunezinkinga zokuthi izinkampani ziyasebenza ngokuphakeme kwezindlela ezinamandla, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa. Ukuthi kubhekene nokuthi kunezinkinga zokuthi izinkampani ziyasebenza ngokuphakeme kwezindlela ezinamandla, nokuthatha isikhathi esifanayo sokusebenza, nokuthatha isikhathi sokususa umhlaba, okuyinto ekuvumela ukuthi kwenzeke ukuthengiswa.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umbhali wemetalu wesikhulu esinamandla ukuphinda kabili ukuprodukha kwezindawo zokwenza amavalve eSaudi

Indawo eyadlulayo yokwenza amavalve neziflangi eJubail, eSaudi, iyasebenzisa izivalve zemetalu zesikhulu sezinkambo ze-4140 ngokusebenzisa izimbhali ezimbili zezindawo zokusebenza ezihlukile, kodwa ibonakala ngokuthi kunezinkinga zokusebenza eziningi zokugcina isibhali nesikhungu sezinkambo sokusebenza. Ukuze isilwele lezi zinkinga ezisodwa, indawo yasendula umbhali wemetalu wesikhulu esinamandla wethu ongumfano wokusebenza okunye nesibhali sesikhulu sesi-105 mm nesilinganiso sesikhulu sesi-3000 mm phakathi kwamabhele. Ngokusebenza ngokusebenza kakhulu kwe-10 kW ngokusebenza kwezinkambo zokusebenza zokuphatha ngokuphelele nokuhlelwa kokusebenza kwezinkambo zokusebenza, indawo yayisebenza ukuphanda ukuprodukha kusuka ku-9 ku-17 amavalve akwenzwe ngomshini wokusebenza wenyanga. Ngokufanana, izindleko zokusebenza zokuphatha kwakhiwe kusuka ku-4.1% ku-1.2% ngomkhathi wezinyanga ezintathu zokujonga, ngakho-ke ubunzima besibhali sobunzima besebengaphansi kwe-0.015 mm.

Umlingisi Wokubhala Amaphathi Emithi Ongakhawuleli Ukuthi Kuphinde Kusakhele Indawo Yokusebenza Yemithi E-Turkey

Umphakathi wokusebenza kwezimithi zokugcina, owase-Izmir, e-Turkey, wabhekisa ukusebenza kwezinye ngokwesibonelo lokusakha izikhumba zokusebenza nezikhumba zokuvimbela okuzihlukene kakhulu ukuze ziphinde kusakhele indawo yokuthumela okunzima nokunciphisa izindlela zokusebenza. Iziphini zokubhala zabo zazihlukene kakhulu ngokungatholakali kwazo ukuthi zibe nesibindi, futhi azisakhi umthetho wokubhala okufanele kusikhumba eside kakhulu sika-2.8-meter sokwemithi. Ngemuva kokufaka isikhumba esikhulu sokubhala amaphathi emithi esikhethekile, esinezinkampani zokubhala ezinkulu zika-120 mm nezinkampani zokuvimbela ezinobubi kakhulu, umphakathi wafika ekutholeni ukuthi kubhala ngokulinganisa kakhulu kwe-0.03 mm kusikhumba esifanayo. Ngakho-ke, isikhathi sokubuyisa isikhumba esishumi sokuqala siphelele sisigxila kusikhathi sokubuyisa isikhumba esishumi sokuqala, sibuyisa kusikhathi sokubuyisa isikhumba esishumi sokuqala kusikhathi sokubuyisa isikhumba esishumi sokuqala. Ngaphezu kwezinsuku ezingu-18 zokusebenza ngokuphambuka kwezinsuku zokusebenza.

Umbhali wemetalu wesikhundla esikhulu usiza kubulisa ubukhulu bekholindera yohydraulic kumthengisi wezinkampani eBrazili

Umthengisi wokwenza amakholindera ohuydraulic owenziwe ngokuphelele eCaxias do Sul, eBrazili, wadinga ukuthi kubhalwe nokuthi kubhalelwe ngokuphelele ngokulinganisa kwezinhlobo zokwenza amakholindera okusebenza kakhulu okwesikhundla sesi-200 mm. Ukuze akwazi ukufikisa lezi zidingo eziningi zomkhonzi, uChuang Yuan wathumela umbhali wemetalu wesikhundla esikhulu okwenzelwe ngokuphelele, onegama elikhulu lesi-1500 mm futhi nesimoto yesiqu sokuqala esinamandla ka-22 kW. Emva kokuthi kwenziwe ngokuphelele, ubukhulu bekugcina kwesikhundla kushushiswa kakhulu kusukela ku-0.05 mm kuya kwi-0.02 mm esikhundleni sokuphelele, futhi ubukhulu bekugcina kwesikhundla kufika emlandweni okuphelele ka-Ra 1.6. Ngokusebenzisa leli bukhulu obuphelele, umthengisi wakwazi ukuphumeza ukuzilungiselela kwezimfundo zokubulisa ubukhulu kwezinkampani ezingcono kakhulu futhi wabuyisela ukuthenga kwabo kwezizwe ezinye ngokuphakeme kwe-22 percent ngonyaka olandelayo. Abasebenzi basebhaleni bafundiswe ngokuphelele ngeminyaka emibili ngokuvamile kwe-CNC yasePortugal.

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Ukuphatha kwemishini yezinkulungwane zokusebenzisa imithi eminingi kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd. iqala ngokukhetha izinto ezisetyenziswa kanye nokulawula ukuthenga. Sisebenzisa i-cast iron esihle kakhulu ukusuka kumqolo wokusebenza kanye ne-headstock, futhi ngalokho okugcina kwezinto ezingenakho kuzoba kubonakala ngokuzimisa ngokuzenzakalelayo ngeminyaka eyishumi na-mithayela kabusha ngaphambi kokusebenzisa ukususa umoya wokuzimisa. Lokhu kubalulekile ngoba umshini owenza ukuthintana emva kokuthengiselwa akakwazi ukugcina ukuthintana okulinganayo nge-0.02 mm okufunekayo kumsebenzi wokusebenzisa imithi eminingi. Emva kwalokho, i-CNC gantry milling isebenzisa amagugu wokusebenza ngokugcina ngokugcina kanye, futhi amasurphasi ayahlanzwa kanye nokuhlanzwa ukusuka kwe-HRC 48-52. Aba-engineer bafaka kanye nabafaka ngokushesha isaddle kanye ne-tailstock, bahlola amapointi okuxhumana ngokusebenzisa i-blueing test ukuze ukugcina kwezinto ezingenakho kuzoba kubonakala ngokuzimisa ngokuzenzakalelayo ngaphansi kwezimo zokusebenza okuphakeme ngemithayela eyishumi na-mashumi. I-spindle iyagcinwa ngendawo enomthwalo wokuhlala, iyabalwa ngokudlula i-G1.0 grade, futhi iyajwayeleka ngokuzenzakalelayo ngemiphakathi yamashumi amane ngemiphakathi yamashumi amane ngaphambi kokungena kwezindawo zokugcina. Ngalokho okugcina kwezinto ezingenakho kuzoba kubonakala ngokuzimisa ngokuzenzakalelayo kuyajwayeleka ngemizuzu emi-24 ngaphansi kwezimo zokusebenza ngaphandle kwezinto ezingenakho, emva kwalokho kuyajwayeleka ngemizuzu emi-6 ekusebenzeni kwezinto zokusebenza zesi-42CrMo steel. Sibhala ukuthintana kwe-spindle, ukuparalela kwe-bed, kanye nokuthintana okuphinda phinda ngokuphelele, futhi ireport yokujwayeleka iyathengiselwa ngomshini. Ngu-2023, isikhumba sakithi sakhelwe imishini yezinkulungwane zokusebenzisa imithi eminingi emi-1200, futhi ilayini yemishini yezinkulungwane zokusebenzisa imithi eminingi yayisikhiqizo esikhundleni esikhulu sokuthengiselwa kuma-20 izwe, kubanzi kuma-Indonesia, Vietnam, Russia, Turkey, Brazil, Mexico, kanye ne-South Africa. Idatha yokusebenzisa kwezwe zonke ibonisa ukuthi abasebenzi basezwe zokuthengiselwa, ukuthenga, isitsha, ukuthenga kwezilwanyana, kanye nokuthenga kwezinkulungwane zokusebenzisa imithi eminingi bakhetha lokhu umshini ngoba uyasebenza ngamashini amaningi, amapipi, kanye amacilindu ngaphandle kokubuyela ngokushesha. Isikhumba sokuthenga kwezinkulungwane kwa-Chile isebenza ngamashini amaningi omkhumbi wokuthenga okuphakeme kwe-6-meter ngomshini wethu futhi ibonisa ukuthi kunezikhathi zokusebenza zemi-4000 ngaphambi kokubuyela ngokushesha. Isikhumba sokuthenga kwezilwanyana kwa-Indonesia isebenza ngamashini amaningi amapropeller shafts kanye ne-rudder stocks noma kubhekwa ngokuthi kunezinto ezinamandla angu-12-ton ngaphansi kwezimo zokusebenza ngaphandle kwezinto zokuvimbela. Sisebenzisa abasebenzi abasebenza ngamashini amaningi amachophi wezilwanyana kanye nezinkulungwane zokusebenzisa imithi eminingi, lapho ukuthintana okuphinda phinda okuphakeme kwe-0.03 mm kubalulekile. Isivumelwano sethu sokusebenza sisigqokelela abathengi bezwe zonke: idokhumenti ngisiNgisi, isiSpayini, kanye si-Rashiya, ukusebenzisa ividiyo ngokuzenzakalelayo, kanye nesivumelwano sokuthengiselwa kwezinto ezinamandla okusukela kwezinkinga, izigqa, kanye nezincwadi zokusebenza. Abadistribyutha babona iziqephu zokuthengiselwa, ukufunda ngokushesha, kanye nokuthuthukisa ukuthengiselwa ukuze bavumele izwe zabo. Uma ufuna umshini wokusebenzisa imithi eminingi noma izigaba zokusebenza, isigaba sethu sokusebenza sijabula izirhwebhu zakho, izikhathi zokusebenza, kanye nomthwalo wokusebenza wendawo yokuqala ngaphambi kokumelwa konke okufanele.

Imibuzo Evame Ukubuzwa

Umbuzo wokugcina ubunzima obukhulu bokuphatha kwezinto ezinamandla amaningi zokusebenza kwezilathi zemetal?

Kuyaphendula ngomodeli nokuhlelwa kwezindawo zokuhlala. Izilathi zethu zemetal zezindawo zokuhlala zokusebenza kakhulu zisiza kusiza kubunzima obungama-3 ku-6 tons phakathi kwamabili amasentha, futhi ngezindawo zokuhlala zokufaka futhi nesikhumba esisikwe, ubunzima buhlanganisa ku-12 tons. Ukusiza kumsebenzi omthetho, ushume izithombe zokusebenza, ubude nobunzima, futhi abalingisi bethu baya kubonakalisa ubunzima obuyisiseko futhi baya kuchaza isikhumba esifanele, umbala wamabili amasentha, futhi ukuhlelwa kwezindawo zokuhlala kabefore ukuthenga.

Uyakuthola ukuchaza njani ukuphelele kusukela ekutshelweni kwezwe elinye?

Izilathi zezindawo zokuhlala zokusebenza kakhulu zonke zihlelwa futhi zihlanganiswa emgwenyeni, emva kwalokho zihlalwa futhi zihlalwa ukuthi zibe yisikhumba sokuthintela emhlabeni. Sisiza ngereport yokuzimisa kabefore ukuthintela futhi ngelishithe yokuvavanya ukuthi kusebenze. Emva kokufika, itimu lethu lisiza kusiza ekufakweni ngendlela yokuvala futhi noma ngendlela yokuqonda ngokwesikhathi esidingekayo. Abakhuluma abaningi bavuma ukuthi ubunzima bokuphatha kwezilathi kubizwa ngokulingana ne-0.02 mm futhi ukubuyela kusiza kubizwa ngokulingana ne-0.01 mm emva kokufakwa kwezilathi kwezinkambu zokuhlala futhi ukuthi kubhekwe ngokulingana.

Izivoltage nezinketho zokuphakamisa zikuphi ngamazwe amabili?

Siyakha izilathi zemetal ezingaphansi kwe-220 V, 380 V, 415 V, nakwe-440 V ngamafreqensi e-50 noma e-60 Hz. Izisitemu zokuphakamisa zihlanganisa i-Siemens, i-Fanuc, nakwe-Delta, nezilingo zokubhala zihlanganisa i-English, i-Spanish, i-Portuguese, nakwe-Russian. Sicela ukuthi uqinisekise ivolthi yekhampuzi yakho, iphezi, nakufreqensi xa uyathola ulwazi ukuze sibuyeke isithelo sesiqhelo sakho ngokuphelele kumalunga yakho.

Umbala wokuthunywa ubuyela kusani na kungani iziparti zokubuyela?

Amamodeli amahle wezilathi zemetal ezingaphansi ayathunywa emva kwe-30 ku-45 izinsuku emva kokuthunywa kwesiqule. Amamodeli okuhlelwa ngokwesifunda ngezindawo eziningi noma izichukhi ezihlukile zithunywa emva kwe-50 ku-70 izinsuku. Sibhala iziparti zokubuyela eziphambili kusuka emagumbini bethu futhi sithunywa izinto ezingadingeka ngokushesha ngemoto yamaphepha emva kwe-72 izinsuku. Abadistribute bayakha isithelo seziparti esingaphansi, futhi sibhala ulwazi lwesiparti sokubuyela esisho kusonke isikhombiso.

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Indlela yokukhetha isikhungo somshini?

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Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

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Jul

Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

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Aug

Ukuthi yini indlela yokuphepha ukugqibela kwezinto zokubhala ngokuzimisa kwezindlela zokusebenza zemishini zokubhala emanzini aphezulu

Ukuzwa ngemithambo Yezindlela Zokubhala Emazini Aphezulu Ukusebenzisa izindlela zokubhala emanzini aphezulu nokusebenza kwezindawo eziningi kwezindlela zokuproducwa kwezindustria kubonisa izinkinga ezingaphezulu zokugqibela nokusebenza okungahleli, okuzimelela izinto zokubhala. U...

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Ubufakazi Bamakhasimende

U-Ahmed Al-Farsi

Isilathi esihlelwe ngokuphelele se-metal esingaphansi sokuproducwa kwe-valve ngokuphelele kusasa kususa

Sibhala isilathe sesithuthi sokukhula amaphuzu emithandabuzo esikhathi esine amahora ngemini, sisebenzisa i-steel ya-4140 ukuproducisa amaphuzu wokuvula. Ngeminyaka emine ayisibili, umkhakha wokubhala kwe-spindle wabephakade ngaphezulu kwe-0.02 mm, futhi asizange sishintshe isibonelo esisodwa. Umphumela wabongaka ngamashumi amathathu namashumi ayisibili kulokho okwenzekile ngalokho esikhiyela, futhi itimu yokusiza yasindisa imibuzo yethu ngeminyaka yomkhakha ngomzuzu omunye. Lokhu kulathe kwaliphelela ngeminyaka yomzuzu eyisibili.

Carlos Mendes

Isilathe Sesithuthi Sokukhula Amaphuzu Emithandabuzo Esikhona Kakhulu Futhi Esingafaneli Ukugcinwa

Isilathe sesithuthi sokukhula amaphuzu esikhona kakhulu sibhala amaphuzu we-steel mill olongeza-2.8-meter nge-taper tolerance ya-0.03 mm. Isikhathi sokungasebenzi kwamaphuzu wabushusha kusukela ku-26 amahora ku-14 amahora, futhi izindleko zezinkamba zazihlala ngamashumi amathathu namashumi ayisibili. Isifundo sasenza ukufunda kuhle ngokusebenzisa isilinganiso se-Portuguese, futhi izinkamba zokubuyisela zavuka ngamazuzu amathathu lapho sifuna isibonelo sokubuyisela. Sizobuyela isibonelo esinesibili ngomnyaka olandelayo.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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umshini we-spring

umshini we-spring ukwakheka kwesiphethu spring Coiling Machine umshini wokukhiqiza ama-spring intengo yomshini we-spring umshini wokugoba ama-spring umshini wokuphonsa izinsimbi ezizenzekelayo umshini wokugaya we-lathe imashini yokubhala umshini Wokugaya Ngemanu omnqamlezelo ongenzekelwa ngcono itafula elenziwe nge-lathe ukucindezela okuncanyakuwe kwe-CNC isikhombisa sespring sokuthengiswa isikhombisa sespring esisenhlanhla sokuthengiswa ilathe yenqanawa engaphakathi cnc torsion spring machine isikhombisa sespring sokuzimisa ispring coiler esithengwe isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama

Ukuthuthukiswa Kwesibhedhe Nokuthuthukiswa Kwesispindle Ukuze Kube Sekhona Kakhulu Isilathe Sesithuthi Sokukhula Amaphuzu

Isiqondiso sesiqhelo sokubeka kwezinkulungwane zokusebenza kakhulu zezinkulungwane zokusebenza ngokupheleleyo zokusebenza kahle zika Taizhou Chuang Yuan Machine Tool Co., Ltd. yisikrini esikhulu, esinye kuphela, sika-iron esihle kakhulu esithiwa ngokuzimisa kahle kwezinsuku ezisixhenxe ngaphambi kokuthiweni kwezinkulungwane zokusebenza kwe-CNC eziyisikrini esikhulu ngokupheleleyo ngokugcina kanye. Le ndlela yokuproducwa eyisivumelano esihle kakhulu isibeka kusindiswa kwezinkinga zokuhlanganisa okunqamuka kahle kwezindlela zokuproducwa eziningi. Iziququ zemashini zihlakazwa ngokusebenzisa i-heat induction ku-HRC 48-52 futhi zihlakazwa ngokupheleleyo ukuze zibe nesikhala esihle kakhulu esisodwa, singasiza kakhulu ukunciphisa ukuchitha kwemoto ngokuphambili kwezinkulungwane zokusebenza ngokupheleleyo nezinkulungwane zokusebenza ngokupheleleyo. Isipindle esihle kakhulu sisebenzisa izibhola zokuhlangana ngokupheleleyo zokusebenza kahle futhi sifakwa emkhathini wokubalansha ngokupheleleyo ku-G1.0, singasiza kakhulu ukuthi isipindle sisebenze ngokupheleleyo ku-1,600 rpm ngokupheleleyo ngokuphambili kwezinkinga zokusebenza ngokupheleleyo.

Ukubeka kwezinkulungwane zokusebenza ngokupheleleyo ngokuphambili kwezinkinga zokusebenza

Sikubambisana nokuthi kufanele sisebenzise indlela esilinganayo yokuvelisa izinto, isikhungo sethu asizondla ukuthi sithumele amashini amaningi; kodwa ngokuvamile, umshini wokuphatha imithwalo yonke ingakhethwa ngokwezinye ngokuzimela ngemibhalo yezindlela zokusebenza zomsebenzi wokugcina, izinhlobo zemithwalo yezinto, izivinini sezinkampani zokuphatha izinto, nezinhlobo zezindawo zokusebenza zomkhakha emhlabeni. Lokhu kuyasekunqumla kusukela eminyakeni eyingu-20 yokusebenza ngokuphelele ekuthumeleni iziphumo zokuphatha izinto ezinamandla kumasekheli okusebenza okuphelele emazwe angu-20, kubantu abanamandla, ukuphatha izinto zokuhlanza amanzi, ukuphatha izinto zokuphatha izithuthi zemithwalo, ukuphatha izinto zokudala izishiphi, nokuphatha izinto zokuphatha izinto zomkhakha omkhulu. Kusukela kumsebenzi wokuphatha izinto eChile, sizakwenza umshini wokuphatha imithwalo ongaphansi kwe-6 metra yendlela yokuqondisa nokuphatha izinto zokuphatha izithuthi zemithwalo enge-12 ton.