Imishini Yokusebenza Ngokuzenzekelayo: Izinkundla Zokusebenza Ngokuzenzekelayo Zokuthatha Isikhathi Sokuphakeme

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Thola Isilinganiso Samahhala

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Imiphumela Yemishini Yokuqondisa Okupheleleyo Ekuhlanganeni Kwemishini YaseChina

Imiphumela Yemishini Yokuqondisa Okupheleleyo Ekuhlanganeni Kwemishini YaseChina

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yasemthla izinkampani zokwenza izimboni zokusebenzisa i-Automatic Lathe Machine eminyakeni eyisigcwele, ekubeni iyasebenzisa ukuthuthukisa, ukuprodukha nokuthengisa ngaphakathi kwe- Taizhou City, Jiangsu Province. Izinkampani zethu zokusebenzisa i-Automatic Lathe Machine ziyakhelwa ukusebenzisa kakhulu ukusuka kwezikhumba, amapini, amabhushini, amakonikektha kanye nezinkampani zokugcina ezinamandla okwesibhakabhaka, okwesithuthukiso, okwesihlangu kanye nezinkampani zokugcina. Ngisho noma yiliphi ikhambi, liyatholakala ukuthi isipindela sivumela ukusuka kuma-6,000 rpm, ukuthola indlela yokubuyela phakathi kwe-0.005 mm futhi ukuthola ukulinganisa kwesikhumba kwe-0.003 mm, okuvumela abalungisi ukuthola ukulinganisa okuphelele kuzo zonke izikhumba zezinkampani zokugcina. Umthengisi wamapini we-automotive eJalimani osebenzisa amathathu amadlinga ayo asebenzisa i-cam-type Automatic Lathe Machine ayabeka isikhathi sokusebenza kusuka kuma-42 seconds ku-26 seconds ngendawo yekhambi, futhi ayabeka ukuthi kubhekwa kwezinkampani zokugcina kusuka kuma-3.1% ku-0.7% ngeminyaka emine. Umthengisi wamafitingi we-hydraulic eTurkish wabuyisela amashumi amathathu amadlinga asebenzisa i-manual lathe ngamabili asebenzisa i-CNC Automatic Lathe Machine.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umvelisi wezinkamba zemoto wabeka isikhathi sokusebenza ngamahora ngama-38

Umvelisi wamaphawu amathuba emoto eJalimani wadinga ukuthuthukisa ukuphatha kwezinkamba ezihle kakhulu ngaphandle kokubusa indawo yekhaya lakhe. Siyabiza amashini amathathu asebenzisa i-Automatic Lathe Machine ngezinhlobo zezibhokisi, izicambo zokuzimela, nokusebenzisa izinkampani zokuzimela. Isikhathi sokusebenza siphakanyiswe kusukela ku-42 amasekondi ku-26 amasekondi ngendawo, isibhakabhaka siphephile kusukela ku-3.1% ku-0.7%, futhi umkhankhali wabuyisela ubunzima bakhe ngeminyaka eyishumi namabili. I-Automatic Lathe Machine manje isebenza ngamahora ama-22 ngosuku futhi iyabhalwa ngokulingana nezilinganiso zokulingana ngama-0.01 mm.

Iplanti yamaphawu amathuba eTurkish ibuyisela ukuphatha ngamahora ngamathathu

Iplanti yamaphawu amathuba eTurkish isebenza ngamashini ayisixhenxe e-lathe engeziwe ngokwanele, okwenzeka ukuthi ukulungiswa kwezinto kungafanele. Emva kokufaka amashini amabili asebenzisa i-CNC Automatic Lathe Machine engezinye izihlalo zokugcina ezine (8-station turrets) nokufaka izibhokisi ngokuzimela, ukuphatha kwesandla kwezinto kushiywe kusukela ku-85,000 ku-210,000 ngomnyaka. Izinga lokuthengisa ngendawo liphakanyiswe ngama-38%, futhi i-Automatic Lathe Machine iphumelela kwezifundo zokuphatha kwezinto zokulingana ngamahora angu-500 phambi kokuthi kwenziwe ukuphatha kwezinto ngokuphelele.

Umproduyisi we-connector welektroniki eNkantolo yase-India uyaphakamisa ubude bokuphulwa kwezinto ezihlukene ku-0.4 percent

Umproduyisi we-connector welektroniki eNkantolo yase-India wabona ubude bokuphulwa kwezinto ezihlukene ku-4.2% kwezikhumba zebhasi. Imashini yethu yokuqala ngokuzenzakalelayo yenziwe ngokuphepha kakhulu kwe-coolant nokusebenza kwemashini yokuqala (live tooling) iyaphakamisa ubude bokuphulwa kwezinto ezihlukene ku-0.4% futhi iyaphakamisa ubude bokuphulwa kwezinto ezihlukene ku-0.4%. Umkhungisi manje uyasebenzisa imashini yokuqala ngokuzenzakalelayo ukuproduka izikhumba zezingu-1.8 million ngomnyaka futhi uyathumela e-Europe ngokuthumela amashini asebenzayo kwe-OEM ngaphandle kokubuyisela ukusebenza.

Imikhiqizo Ehlobene

Imishini yokuqala kwezibhalo yomthwalo yisiqulelo sezindawo zokusebenza ngokupheleleyo nokuthi kuyasebenza ngokupheleleyo, futhi i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa le teknoloji ngokupheleleyo eminyakeni eyingu-2003. Umsebenzi wethu wokuqala ngokubhekisisa kwezinto ezithile ngokupheleleyo (finite element analysis) kwezindawo zokuhlakazeka (bed) nezindawo zokugcina isiphandla (spindle housing), okunika umkhawulo wokuhlakazeka (rigidity) owenza ukuthi isimilo sokusebenza (cutting vibration) sifinyelelwe ngokupheleleyo xa isimilo sisebenza ngokuphinda-phinda. Izinkampani zokufaka izinto (castings) zihlalwa ngokupheleleyo ngeminyaka emithathu kabusha (six months) kabusha ngaphambi kokufakwa kwezinkampani zokufaka izinto ngokupheleleyo (CNC machining centers) esithu, okuhlinzekile ukuthi izinkampani zokufaka izinto (keyway), izinkampani zokufaka izinto (bore) nezinkampani zokufaka izinto (guideway) ziyahlala ngokupheleleyo ngokulinganisa ngokupheleleyo (tolerances) ngokulinganisa ngokupheleleyo (0.005 mm). Izisiphandla zifakwa ngokupheleleyo (ground), zihlanganiswa ngokupheleleyo (dynamically balanced) bese zihlanjelwa ngokupheleleyo (tested) ngokupheleleyo (6,000 rpm); ngisho noma yiliphi isimilo sokufaka izinto ngokupheleleyo (Automatic Lathe Machine) sikhuluma ngokupheleleyo (laser interferometry) ukuze sibone ukuthi isimilo sokufaka izinto ngokupheleleyo (positioning accuracy) nesimilo sokufaka izinto ngokupheleleyo (repeatability) siyakhona. Izinhlobo zezinkampani zokufaka izinto ngokupheleleyo (Cam-type Automatic Lathe Machine) zisebenzisa izinkampani zokufaka izinto ngokupheleleyo (hardened alloy cams) ukuze zisebenze ngokupheleleyo (fast, stable cycles) kwezinto ezingenani (simple parts), ngakho-ke izinhlobo zezinkampani zokufaka izinto ngokupheleleyo (CNC Automatic Lathe Machine) zinika izinkampani zokufaka izinto ngokupheleleyo (servo turrets), izinkampani zokufaka izinto ngokupheleleyo (live tooling) nezinkampani zokufaka izinto ngokupheleleyo (bar feeders) ukuze zisebenze ngokupheleleyo (complex geometries). Izinhlobo zombili zisebenza ngokupheleleyo (brass), izinkampani zokufaka izinto ngokupheleleyo (steel), izinkampani zokufaka izinto ngokupheleleyo (stainless steel), izinkampani zokufaka izinto ngokupheleleyo (aluminium) nezinkampani zokufaka izinto ngokupheleleyo (titanium) ngokupheleleyo (equal reliability). Ngokwenyathelo, isimilo sokufaka izinto ngokupheleleyo (Automatic Lathe Machine) esithu sisebenza ngokupheleleyo (automotive sensors), izinkampani zokufaka izinto ngokupheleleyo (hydraulic nipples), izinkampani zokufaka izinto ngokupheleleyo (electronic pins), izinkampani zokufaka izinto ngokupheleleyo (medical screws) nezinkampani zokufaka izinto ngokupheleleyo (plumbing fittings) ngokupheleleyo (around the clock) ngokupheleleyo (minimal operator intervention). Umthengisi we-Poland osebenzisa isimilo sokufaka izinto ngokupheleleyo (Automatic Lathe Machine) esithu ngokupheleleyo (three shifts) wabhabha ukuthi ubukhulu bekho ngokupheleleyo (96.4% overall equipment effectiveness) ngokupheleleyo (twelve months). Umthengisi we-Mexico wokufaka izinto ngokupheleleyo (electrical terminals) wasebenzisa isimilo sokufaka izinto ngokupheleleyo (Automatic Lathe Machine) esithu ukuze akhutshane ukuthi ukuguqula (changeover) kusuka ku-90 minutes ku-25 minutes, okunika amaqembu amancane angcono. Isimilo sakho sokujabula (quality system) sisebenza ngokupheleleyo (ISO 9001 procedures), ngezincwadi zokuthi izinto ziyasendaweni (traceable material certificates), izincwadi zokuthi izinto ziyasendaweni (hardness reports) nezincwadi zokuthi izinto ziyasendaweni (dimensional records) ngokupheleleyo (every Automatic Lathe Machine). Sisondela kumazwe amaningi kune-20, sibhambisa izincwadi zokuthi izinto ziyasendaweni (English-language manuals), izivideo zokuthi izinto ziyasendaweni (video commissioning) nezinkampani zokuthi izinto ziyasendaweni (remote support), ukuze abathengisi baseNingizimu Afrika bafake nebasebenze ngokupheleleyo (Automatic Lathe Machine) ngokupheleleyo (with confidence). Uma uyasebenza ngokupheleleyo (millions of fasteners) noma izinkampani zokufaka izinto ngokupheleleyo (precision hydraulic components), isigaba sakho sokufaka izinto ngokupheleleyo (Automatic Lathe Machine engineering team) siyakubeka isiphandla sokufaka izinto ngokupheleleyo (spindle speed), izinkampani zokufaka izinto ngokupheleleyo (tooling), izinkampani zokufaka izinto ngokupheleleyo (feeding) nezinkampani zokufaka izinto ngokupheleleyo (control parameters) ukuze zihambisane nezinkampani zokufaka izinto ngokupheleleyo (material), izinkampani zokufaka izinto ngokupheleleyo (tolerance) nezinkampani zokufaka izinto ngokupheleleyo (output targets), sibhambisa isimilo sokufaka izinto ngokupheleleyo (dependable turning solution) esikhipha ukuthi ukuthenga phakathi kwesiqhelo (cost per part) futhi sibuyisise indawo yakho yomthengi (market position).

Imibuzo Evame Ukubuzwa

Izinhlobo zezinto zokwenza ziphi okwenzekayo ngemashini yethu yokuqala ngokuzenzakalelayo?

Imashini yethu yokuqala ngokuzenzakalelayo iyasebenza nezikhumba zebhasi, nezikhumba zekhoperu, nezikhumba zesi-khabhonu, nezikhumba zesi-steynlesu, nezikhumba zeluminium, nezikhumba zetitanium. Ngokusebenza kahle kwezinkampani zokusebenza kanye nesikhalo sokuphepha, iyasebenza nezikhumba ezinomthwana ophakathi kwe-2 mm kuya kuma-42 mm. Sisiza ngokunikezela iziphakamiso zezindlela zokusebenza ngokuchaza isikhala sezinto zokwenza nakho okufanele kusukela kwezinhlobo zezinto zokwenza.
Imodeli yezinhloso zokusebenzisa izikhala zokuzihamba ngokuzenzakalelayo ziyagcwaliswa eminyakeni eyi-30 ukuya ku-45; izinhloso eziyisilinganiso ziyagcwaliswa eminyakeni eyi-60. Sinenze amabhuku esizini ngisiNgesi, ividiyo yokufaka, ukuseta kwekhompyutha ngendlela engaphandle kwekhaya, nokuhlanganisa umsebenzi wokugcina isikhala ngaphandle kwekhaya (ngokukhetha). Amapharti okugcina ayatholakala ngeminyaka emi-10.
Ukubalwa kokubuyela phansi kuyi-0.005 mm, ukubalwa kwezinhloso zokuphatha kuyi-0.003 mm, nokuphatha kwesikhala kuyi-Ra 0.4. Lezi zinhloso zibonakaliswa ngokusebenzisa i-laser interferometry futhi iziripholi zokuzimisa ziyatholakala ngezikhala zokuzihamba ngokuzenzakalelayo zonke.
Yebo. Sizigcina izikhala zokuzihamba ngokuzenzakalelayo ngokuguqula izikhala zokuzihamba, izikhala zokusebenza, izikhala zokufaka izinkampani, izikhala zokulawula, nezikhala zokugcina. Abahleli bethu bazohlola izirhwebhu zakho nezinhloso zakho, emva koko bavumela isikhala sokuzihamba ngokuzenzakalelayo esifanayo nesikhala sakho nesivinini sokuproduka.

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Ubufakazi Bamakhasimende

Michael Braun
Isikhala sokuzihamba ngokuzenzakalelayo esihlakaniphe, esisebenza ngeminyaka yonke yezinsuku zokuproduka izinkampani

Sifakwe isibonelo sesiqhupha sesikhombisa amakhompyutha amabili we-Automatic Lathe Machine ukusebenza kubholti bokugcina umkhakha. Ukuphuma kwakwakhiwe ngamashumi ayisithupha kanye nezinye, isibhakabhaka sasihlukile emva kwe-1%, futhi izimboni zazisebenza ngamashumi ayisithupha ngeminyaka emibili ngaphandle kokulungiswa okukhulu. Ukuhlanganisa kwezinkxwela kuyisikhathi esihle futhi iziparti ziyafika ngokushesha.

Ahmet Yilmaz
Ukuchaza Okuhle Kwezinqambu Zokugcina Ngamandla

I-Automatic Lathe Machine yethu iyachaza ngamashumi ayisikhombisa ngamashumi ayisikhombisa (0.01 mm) kwezinqambu zokugcina ngamandla ezincwadi zokugcina. Izinga lokusebenza ngendawo laliphansi ngamashumi ayisithupha kanye nezinye, futhi ukuphuma kwesinye ngomnyaka kwaye kufika ku-210,000. Ukufundisa kwaye kuyacindezela kuyabonakala kahle futhi ukusetyenziswa kwakwakhiwe ngamashumi ayisithupha kuphela.

Thola Isilinganiso Samahhala

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Isigaba Sokucindezela Esikhulu Sisindisa Isikhathi Sokusebenza Kwesi-Automatic Lathe Machine

Isigaba Sokucindezela Esikhulu Sisindisa Isikhathi Sokusebenza Kwesi-Automatic Lathe Machine

Izihlango lesithuthu sesikhumba se-Automatic Lathe Machine nezindawo zokugcina isikhumba sezindlela ziyadlalwa ngomthwakazi wokuphakama, okwenzelwe ngokuzimisa ngokungafanele kusukela emva kwezinsuku ezisigashana, futhi zidlalwa ngemikhumbu yezinkampani zokudlala ngokuphelele. Lokhu kubhekise amandla okuhambisana ekupheleni kwemisebenzi enkulu, ukuvikela ubunzima bezintshiso kanye nokulungiselela ukuchaza kwezinye izinhlobo. Kukuphakanyiswa kokubalwa kwebunzima, i-Automatic Lathe Machine yakithi yavuleka imizuzu engu-12 000 yokusebenza ngqo ngaphandle kokuphakanyiswa kwezindawo zokugcina isikhumba ziyasuka emva kwe-0.005 mm. Umsebenzisi we-Thailand osebenzisa izinto zokuphakama zezinc zazisiza ukuthi ubunzima bezintshiso baphele ku-21% emva kokuguqula ku-Automatic Lathe Machine yakithi, ngoba ukuphakama okukhuthaza ukuphakama kwasuswa. Kuma-factory osebenzisa ngaso sonke isikhathi, lokhu kubhekise ukungafanele kwezinkinga, ukubaluleka kwezinhlobo zokusebenza kanye nokunciphisa izindleko zokuphatha ngaphandle kwezinsuku zokusebenza kwezikhumba. Ngakho ke i-Automatic Lathe Machine iyavikela ukuplanisha ngokude ngaphandle kokuplanisha ngokushesha kokuphakama kwezinhlobo.
Ukuphathwa kwe-CNC okufanele kuyakhula ubukhulu bekusebenza kwe-Automatic Lathe Machine

Ukuphathwa kwe-CNC okufanele kuyakhula ubukhulu bekusebenza kwe-Automatic Lathe Machine

Imishini yethu ye-CNC yokuqala yasebenzisa i-turret esebenzisa i-servo, i-live tooling ne-bar feeder esiyakwazi ukuyilungiselela, kubangela ukuthi kwenziwe ukuphatha, ukuthatha, ukukhupha nokuthatha ngokugcina kusodwa. Isikhathi sokuguqula siphela kusukela emizuzwane emihlanu emashumi ayisithupha kumashini okuphatha ngokushesha kuze kufike emizuzwane emashumi ayisithupha nezimbili, okusiza amakhonkco ukuthola imfuyo kubhatchi encane noma emidli. Umkhonkco wemithambo yezikhiwo eMexiko usebenzisa le-mashini yokuqala ukuthola izilungiselelo zokuphatha ezincane kakhulu njengokuphatha kwezinkulungwane ezingu-5,000 futhi ukunciphisa isilinganiso sesilinganiso sezinhlalo ngama-18%. Isistimu sokuphatha sisambile amaprograme angu-100, kusiza abasebenzi ukubuyela kuzo izilungiselelo zokuphatha ngokushesha. Ngokudibaniswa nokususa iziqephu ngokuzenzakalelayo nokuphatha i-coolant, le-mashini yokuqala iyasinda i-overall equipment effectiveness ngama-96% ngemikhatsi emithathu. Lokhu kusiza abakholwa ukuphendula ngokushesha kubizo bezomnotho futhi ukuguqula izinhlobo zezinto zokuphatha ngaphandle kokuthenga izinkampani eziningi.
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