Imishini yemilayithi yasezindustri: Ukuthintana, Ukuthintana kwezindlela zokusebenza & Ukuthintana kwezizwe zonke

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Izinkulungwane Zokusebenza Kwemishini Yokuqala Zokusebenza Ngokupheleleyo, Ukubalwa Kweminyaka, Nokubalwa Kweminyaka Kwezizwe Zonke

Izinkulungwane Zokusebenza Kwemishini Yokuqala Zokusebenza Ngokupheleleyo, Ukubalwa Kweminyaka, Nokubalwa Kweminyaka Kwezizwe Zonke

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhakha izinkulungwane zokusebenza kwemishini yokuqala kusukela ngo-2003 emitholweni ka-Taizhou, i-province ya-Jiangsu, e-China. Izinkulungwane zethu zokusebenza kwemishini yokuqala ziyakhiwa ngokusebenza kwezindawo zokusebenza, abasupplya bokushaya amakhompyutha, abasupplya beoil ne-gas, nabaphathisi bezokusebenza okunjalo ozokufuna ukusebenza okuphindeleka kokuturna, ukubore, ukuthread, nokusebenza kwezindawo ezide. I-bed iyakhiwa ngokusebenza kwe-iron ya-HT300 eyinamandla amaningi futhi iyasebenzisa isikhathi esihlanu (24) sezinsuku kabusha ngaphambi kokugrinda ngokupheleleyo, okunciphisa ukudonsa ngezindlela ezinkulu futhi ikhuluma ukubalwa kwe-roundness ngaphakathi kwe-0.01 mm kwezindawo zokuturna zezinsuku eziyisikhombisa (500). I-spindle runout iyabhalwa ngokupheleleyo ku-0.005 mm, futhi yonke imishini iphatha isikhathi sesikhombisa (72) sezinsuku sokuzimela ngaphambi kokuthunyelwa. Kusukela kwezinkulungwane zokusebenza zokubhala izinhlobo zezincili zokushaya amakhompyutha ngokuphindeleka kwezinsuku eziyisikhombisa (180), lokhu kukhuluma ukucisha kwezincili ngokuphindeleka kwe-22% futhi ukususa kwezincili kusukela kwe-1.8% ku-0.6%.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umproduyisi webrake drum wemoto uwathintela isikhathi sokusebenza ngamahora ngama-19% ngokusebenzisa imishini yokuqapha yasezindaweni

Umsebenzisi wemoto waseTurkhi oqapha izibhamu zebhreki kufuneka uqheke isikhathi sokusebenza ngaphandle kokuphula ukubambisana. Le ndawo iqapha ngamahora ama-22 ngosuku kwezibhamu zokugqoka kwesithuthi esihlukile, okuphakathi kwe-280 mm kanye ne-380 mm kwezimboni. Siyabiza imishini yokuqapha yasezindaweni ene-turret ene-12, umotolo wokuphepha onegxilo le-15 kW, nokuchuka yekhulayi, emva koko siyagcina izinketho zokuphepha kwezinkambo zethu zokuphepha ngokwesithuthi. Isikhathi sokusebenza siphakanyiswe kusukela ku-4.8 emizuzwana ku-3.9 emizuzwana ngalokho, okuyindlela yokuphakanyisa ngama-19%. Ukubambisana kwasinda kumakhulu amaningi a-0.03 mm kwezibhamu zama-2400 ngowezi. Isikhathi sokusebenza kwesikhombisa siphakanyiswe kusukela ku-180 ku-230 ngalokho lokuphepha. Emva kwezinyanga eziyisix, umthengisi wabiza imishini enye. Isidingo esibalulekile kukuba isikhathi sokuphepha sifanane nesikhathi sokuphepha kwezithuthi futhi ukungavikela ukuphakanyiswa kwesikhathi sokuphepha ngamashifti amadala. Umhlangozi wethu wafundisa abasebenzi babili ngeminyaka emine, futhi le ndawo manje iqapha imishini yokuqapha yasezindaweni ngaphandle kokubhekwa ngoshifti yesibili.

Ukuhlanza Kwemithambo Yemoto Nezinkulungwane Zokuphatha Umgangatho Ngokusebenzisa Imishini Yokuqala Yomkhakha Wokusebenza

Umsebenzisi wokusebenza kwe-Emirates wabukhula ngemithambo yezinkulungwane ezidinga ukubhala kahle nokuhlanza kwezinye izindawo ngokufanayo. Imishini yakhe yokuqala yakhula ngokuthi 0.06 mm ngemva kwezinsuku eziyisithupa ngoba isikhumba sakho ayabonakala ekhazimbulwa kakhulu. Siyavumela imishini yokuqala yomkhakha wokusebenza enesikhumba esinene sengxenye yezinsuku eziyisithathu, inzima yomshini wokuphatha 110 mm, nezinhlobo zokuzama. Ukubhala kahle kwakwenzeka kusukela ku-420 mm noma ngaphezu kwalokho, nokuthi ukubhala kahle kwasuka emva kwe-0.025 mm. Umsebenzisi wabeka izindlela zokusebenza kusukela kwezintathu ku-1, futhi wabona ukuthi ubude bokusebenza kusukela kwezinsuku eziyisithupa ku-3.5 ngokubhekana nezibhalo. Ukudlula kwezinkulungwane zezinc zokusha zasuka kwe-2.4% ku-0.8%. Imishini yasebenza ngemva kwezinsuku eziyisikhombisa ngokuphelele, ngokwenza kuphela ukulubricate kwezinhlobo zokuzama. Lokhu kubonisa ukuthi imishini yokuqala yomkhakha wokusebenza enesikhumba esihle nesikhumba sokuphatha kuyasebenza kahle ekubhaleni kahle kwezinhlobo zokusebenza kwezinkulungwane zokusebenza.

Isikhephe Sekuphatha Emasipalini SasePoland Sibuyisela Ukusebenza Ngokusebenzisa Imishini Yokuqala Yomkhakha Wokusebenza

Indawo yokuphatha emkhakheni yomphakathi ePoland iyaphatha amashafu nezirholo ezihlukileyo zemithili yamaphepha. Bayathumela ukuphatha kwezinye izindawo ngoba ilathe yabo yedala ibe ne-1,000 mm phakathi kwamabili. Sibonisa ilathe yomphakathi ene-2,000 mm phakathi kwamabili, isifundo sokuthintela, nokuchukumisa okunezinkambo ezi-4. Indawo yokuphatha ibuyisela ukuphatha kwezinye indawo kuyo futhi ibadala abalungisi abangethi-18 ngeminyaka emibili. Ukuphatha kwezinye izindawo kubhekise ku-Ra 1.6, kubuyisela ubude bokusebenza kwezirholo zemithili ngokulinganiswayo ngo-30%. Izindleko zokuphatha kwezinye izindawo zilwala ngo-31% ngonyaka wokuqala. Abatekinisi babili bafundiswa ngendlela eyingcwele, futhi indawo yokuphatha manje iphatha ukuphatha kwezinye izindawo ngemihlanu emibili. Ilathe yomphakathi yabe yinkulu yezindleko zokusebenza kwayo.

Imikhiqizo Ehlobene

Ukukhetha i-Industrial Lathe Machine eyodwa kuyadlula ukuziqonda indlela okungayi kuthengiswa ngayo ukuthi ukuthengiswa kwenziwa phambi kokuthi imishini iphumelela emaphakathini. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., ekwakhiwe ngo-2003 eTaizhou City, Jiangsu Province, siyahlawula umsebenzi wonke kusukela kubhokisi kuya kuzama lokugcina. Isandla sokugcina se-Industrial Lathe Machine sibegina ngokuba ngu-HT300 cast iron, esihlwayelwe ngumshini wethu wokuhlwayela futhi sikhululeka ngamandla emhlabeni ngeminyaka emibili. Lokhu kuhlonipha ukuthi kungabikho ukuthintana kwesandla ngeminyaka yokuqhubeka kwezindlela zokuthengisa ezinkulu. Emva kwalokho isandla sithengiswa kahle, kususwa ukuthintana ngokusebenzisa amagumbi, futhi kususwa kahle ngokusebenzisa i-guideway grinder eyahlukanisa ukuthengiswa ngokuphelele ngokulingana ne-0.01 mm ngasendlini yesilinganiso se-1,000 mm. Amaphuzu we-headstock asuselwa ukuze ahlale kahle ngezinhlobo zezinqobo zokuthengisa zokuphelele, noma ziyisikhundla se-P4, okunika ukuthengiswa okuphelele kwe-0.005 mm kwindawo yekhanda lomshini. Amagumbi ayisuselwa ngamagumbi athengiselwe, futhi isandla sonke sisuselwa ngokuphelele. Emva kokususela, yonke i-Industrial Lathe Machine ihamba izinsuku eziyisikhombisa (72) zokuzama okuphelele okufaka kakhulu ukuthengisa kahle, ukuthenga, nokuthinta ukuthintana. Sibhalisa ukuphakama kwesandla, ukuthintana, nokubuyela kahle kwezilinganiso. Imishini kufanele ibe nezilinganiso zokubuyela kahle ngokuphelele kwe-0.01 mm ngemikhombisa emashumi ayisihlanu (50) kabusha ukuze ikhiphe. Kukuplaninga kwezinhlobo zokusebenza, lokhu kubalulekile ngoba abasebenzi bokuthengisa kwe-automotive ne-hydraulic bafuna i-CpK engaphezulu kwe-1.33 kwezinhlobo zokuthengisa. Umsebenzi wethu wokubala i-CpK kwe-15 kW Industrial Lathe Machine ekuthengisa i-45 steel wabonisa i-CpK ye-1.52 ngokulinganisa ne-0.02 mm. Kube yizinkinga zokuthengiswa kwezizwe zonke, sizimisele izinkotho zokuthengiswa ngokuphelele, izinkotho zokuvikela kwezilwane, izithombe zezibhokisi zokubhokisa, futhi izincamtho zesiNgesi. Sihlanganisa ngezinkinga zokuthengiswa nezinkinga zokuthengiswa kwezizwe ezinkulu kunezizwe eziyisikhombisa (20), kubhekisele ku-220 V, 380 V, 415 V, futhi 440 V ngokulinganisa ne-50 noma 60 Hz. Isivumelwano sokufaka kusiza ngokubhaliwe noma ngokubhaliwe ngokuphelele uma kudingeka. Ngokuchaza kwezinhlobo zokusebenza, i-Industrial Lathe Machine yethu iyasebenza ngokuthengisa izihlathi, ukuthenga izihlathi, ukususa izihlathi, ukuthenga izihlathi, futhi ukuthengisa izihlathi ezide. Abasebenzi base-Vietnam bayisebenzisa ngokuthengisa izihlathi zezihlathi zemoto, abasebenzi base-Egypt bayisebenzisa ngokuthengisa izihlathi zezimpumpu zemvula, futhi abasebenzi base-Brazil bayisebenzisa ngokuthengisa izihlathi zezihlathi zokuthengisa izihlathi. Yonke imodeli ichazwe ngokulingana nesihlathi, isilinganiso sesigaba, futhi ubukhulu bekho bokusebenzisa. Izinketho eziphakeme zifaka kakhulu izihlathi zokuthengisa ngokuphelele, izihlathi zokuthengisa ngokuphelele, izihlathi zokuthengisa ngokuphelele, izihlathi zokuthengisa ngokuphelele, futhi ukuthengisa ngokuphelele. Lokhu kubalulekile ngoba kuyisibonelo sokuthi i-Industrial Lathe Machine yethu iyasebenza ngokuphelele, iyasebenza ngokuphelele, futhi iyasebenza ngokuphelele kwezizwe zonke.

Imibuzo Evame Ukubuzwa

Kufanele ngichaze nini ngaphambi kokuthenga ilathe yomphakathi yokuphatha kwezishafu zesitili?

Okokuqala ukuthi ubhale isilinganiso esiphelele sokubhala, ubude, nokukhula kwezibhokisi. Uma kusebenza amashafu e-steel, khetha imishini enebedi engenakho, inesiphindleko sokuphakama kakhulu kwisikhathi 7.5 kW, futhi inesiphindleko sokuphakama esingena ngaso isithuthi sakho. Qinisa ukuthi ukubhala kuyaphakama, ukuthi kuyaphakama kakhulu, nokuthi kuyaphakama kakhulu kwezinhlobo zezinto ezizimele. Ubusisa umbiko wokuzimela kwezinsuku ezintathu futhi ulistu lwamaparts owenziwe ngokwesibonelo. Imishini yakho yemishini yokubhala kufanele ibe yisilinganiso sesifunda, isilinganiso sesifunda, futhi isilinganiso sesifunda sokubhala kusuku ngasusu kabusha ngaphambi kokubhekana nezinhlobo zezinto ezizimele.
Imishini yokubhala yomuntu iyasebenza kahle kwezindawo zokuhlela, izinto ezinye, futhi izinto ezincane kakhulu lapho abasebenzi badinga ukuthi bakhulise ngokwamanzi. Imishini yokubhala ye-CNC iyasebenza kahle kwezinhlobo zezinto ezizimele, izinhlobo ezinkulu, futhi izilinganiso ezinkulu. Uma ubhala kwezinsuku ezintathu kanye noma ungenakho ukuthi ubhala kusuku ngasusu kabusha, i-CNC yisilinganiso esihle kakhulu. Abaningi abacustomer baza kusuka kwezinhlobo zemishini yokubhala yomuntu futhi bongeza i-CNC uma izoridhi ziyagcwele.
Imishini yethu yokuqondisa yezindawo zokusebenza iyaphatha ukuguqula kwe-spindle ngaphakathi kwemilimita engu-0.005 mm nokugqibela kokugqibela ngaphakathi kwemilimita engu-0.01 mm ngemizimbi eyinkimbinkimbi. Kukusebenzisa, ababili abaningi bakhangelwa ukuthi baphathele ngemilimita engu-0.02 mm ku-steel ne-0.03 mm ku-iron yekhastu. Ukuphelele kuyiphakade kubantu bezintshayelelo, isithi sokusebenza, nokwazi kwebhuloyi. Sisiza ngamabhuku okuzivisisha nokwenza umsebenzi wokuvumela ukuthi ubhuloyi bakho buyekele ngokuphelele ngaphambi kokuthunyelwa.
Yebo. Sisiza ngamabhuku e-English, amadramu wezinhlobo zokuhlanganisa, nokuvumela ukuthi kubhekwe ividiyo yokuqondisa ngendlela yokuqondisa ngokwesikhathi esihlukile. Uma kufanele ukuthi kusetyenziswa ngokushesha, abengenisi bethu bafika emkhakheni yakho. Ukufundisa kuchazela ukuseta, ukuseta izintshayelelo, ukuphatha ngosuku sonke, nokuzikhipha izinkinga. Ababili abaningi bafunda ukufunda okubalulekile ngamasonto amathathu ku-5. Sisiza futhi ngamaparts okusebenza ngokuphelele ukuze akhishwe ngamasonto amabili ngokuphelele ukuze sibophelele ukungasebenzi.

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Ubufakazi Bamakhasimende

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Marek Kowalski
I-Machine enkulu yokususa izinkinga

Isithuthi sethu sisusa amarholi wezindawo zokuphatha iphepha. I-Machine yokuqala yokuqala yokusebenza kwezindawo zokusebenza iyasebenza nezinkampani zezingu-2,000 mm ngezindlela ezinamandla, futhi ukuphakama kwezinkampani kuyisivumelwano. Sibuyile izisebenzi ezenziwa ngaphandle kwebhodi yethu futhi sizihlukanise izindlela zokuthengisa ngaphezulu kwe-30%. Ukufundisa kubhekise kahle, futhi i-manual ibhekise kwezinto ezenziwa. Emva kwezinsuku ezingu-14, i-machine isebenza kahle ngokuphakama kwezinkampani.

Thola Isilinganiso Samahhala

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Ukubeka kwesikhumba esikhulu esikhubaza ubude bakho bokuphakama emasimini okukhula kakhulu

Ukubeka kwesikhumba esikhulu esikhubaza ubude bakho bokuphakama emasimini okukhula kakhulu

Isibhakabhaka se-Industrial Lathe Machine sisebenzisa i-iron ye-HT300 futhi isebenza ngokuphakanyiswa kwezinsuku ezingu-24, emva koko isebenza ngokulahla amandla futhi isebenza ngokugcina ukuthi kubhekene ne-0.01 mm yokuqinisa ngasemilinganini we-1,000 mm. Lokhu kubhekene nokukhula phansi xa kusebenziswa ekusukweni kwemisipha emikhulu, amarholo, nemibhodi yamavalve. Kwezindawo zokusebenza zomthelelo e-United Arab Emirates, ubude bakwesibhakabhaka bafika ku-420 mm futhi ubude bekufa ngaphansi kwe-0.025 mm, futhi isikhathi sokuhlela izigaba zasihlala ngamahora angu-3.5. Ekusukweni kwemibhodi yamabreki yezimotokhari, isibhakabhaka esikhulayo sakhangelwa ukuthi kubhekene nokukhula phansi ngokuphakanyiswa kwezinsuku ezingu-19% ngaphandle kokukhula phansi kwezinsuku ezingu-0.03 mm yokuqinisa ngasemilinganini wezinsuku ezingu-2,400 ngoweke. Lokhu kubhekene nempilo yezindawo zokusebenza ngoba ukuvibratha nokuguqula kwesikhathi kuyizinkinga eziphakeme kakhulu zokungena kwezinto ezilungileyo ngeminyaka yezinsuku eziningi. Isibhakabhaka esikhulayo sisebenzisa amandla okusebenza kwezinto ezinkulu, ukusebenza kwezindawo ezinde, nokusebenza ngaphandle kokuzwela, kubeka abathengi bafumane ubukhulu obuzinikezwe futhi ubukhulu obungaphezulu bokusebenza.
Ukuthintana kwezindlela zokusebenza nokubonwa kokuphindeleka ngokwesibonelo sokukhetha ukuthi isikhundla sibe yini

Ukuthintana kwezindlela zokusebenza nokubonwa kokuphindeleka ngokwesibonelo sokukhetha ukuthi isikhundla sibe yini

Yonke imishini yemilayithi yasezindustri iyasebenzisa amaphela wezindlela zokusebenza ezingaphansi kweqela luka-P4 nesiphakade sesikhundla sokuthintana esingama-0.005 mm futhi inqamuzela yezinsuku ezisibili nezintathu ngaphambi kokuthunyelwa. Sibhalisa ukuphanda kwesikhundla, ukuvibratha, nokuphindeleka kwezinkampani ezingu-50 ngokwesikhundla sokuthintana esingama-0.01 mm. Kwenqamuzela yokwazi ukuthi isikhundla sibe yini kwezinkampani ze-45, imodeli yama-15 kW yavuka i-CpK ya-1.52 ngokwesikhundla sokuthintana esingama-0.02 mm, okuyisikhipha abakholwa bamacine nezinhlangano zokugcina izilwane zokufaka emkhaya ozokwenzela ukuthi i-CpK ibe phezulu kwe-1.33. Umsebenzisi waseJalimani owasebenzisa izilwane zokugcina izilwane zokufaka emkhaya yavuka isikhundla sokuthintana esingama-0.015 mm ngemuva kwezinsuku ezingu-8, nokuthi izinto ezingafanele kubekwe phansi kwe-0.7%. Kulabo abasebenzisa izilwane zokugcina izilwane zokufaka emkhaya zokugcina izilwane zokufaka emkhaya noma izilwane zokugcina izilwane zokufaka emkhaya, lokhu kukhetha ukuthi kubhekwe kancane kwezinsuku zokusebenzisa izilwane zokugcina izilwane zokufaka emkhaya futhi ukuthi kubhekwe kancane kwezinsuku zokuthunyelwa. Isikhundla sokuthintana esisizwe sisisebenzisa ukuthintana nokugcina izilwane zokufaka emkhaya ngaphandle kokuthi sithole isikhundla. Abathengi babona izirekodi zokuxhumana ngasinye isikhundla, ngakho-ke ubukhulu bubhalwe kodwa akabhalwa kuphela.
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