Isimboni sokusebenza ngokwamanje | Ukuchaza kwezinkambo zokulinganisa 0.02mm kanye ne-45-1800 RPM

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Imishini Yokuqondisa Yomlando Wokusebenza Ngokupheleleyo: Ukubaluleka Okungafanele Ngokuphakeme Kwezindustria Zasezizwe Zonke

Imishini Yokuqondisa Yomlando Wokusebenza Ngokupheleleyo: Ukubaluleka Okungafanele Ngokuphakeme Kwezindustria Zasezizwe Zonke

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yisifundiswa esiphambili sokwenza imishini yomlando wokusebenza ngokupheleleyo eminyakeni eyingu-2003, ekugcineni kwezindlela zokuhlola, ukuthuthukisa, ukuprodukha kunye nokuthenga. Imishini yomlando wokusebenza yethu yenzelwe ukuphelela, ukubaluleka nokunamathela kakhulu, futhi yisifundo esihle kuma-job shops, amasithili okulungisa, kunye nezikhululeko zokufunda. Ngokusebenzisa isithili esikhulu sokuphakama nesikhombisa esikhazimulayo, imishini yethu iyabhalwa ngokupheleleyo ngokulingana ne-0.02mm ngaphezu kwe-1000mm, okuhlinzekile ukuthi iphinde iphinde ibe yinhloso. Kwezindustria zokulungisa izimoto, indawo yokulungisa e-Germany yaphula ukuzilungisa kabusha ngokuphakeme kwe-30% emva kokuguqula kumishini yethu. Ngaphezu kwezizwe zokuhanjiswa ezi-20, sibhala isibonelo esihlakaniphelelayo kunye nemithombo yezinto ezinconywayo. Imishini yomlando wokusebenza yethu inemishini yokuqondisa eyahlukahlukene (45-1800 rpm) kunye nesibhali sespindle esingaphezu kwe-38mm, esihle kuzinto zonke. Isikole sekufunda esase-US sibhala ukuthi kubhekwe ukuphakama kwe-25% kwabantwana emva kokugxila kumishini yethu.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuphakamisa ubungakanani kwezinkulungwane zokusebenza kwezinhlangano zokulandela izimoto e-Italy

Indolobha yemoto yase-Italy yayibhekana nezinkinga zokugqibela kwezinto zokusebenza zokuthintela ezihlukile, okwakhothama ukuthintela kwemisebenzi futhi ukuthintela kwezindlela zokusebenza. Ukuze kubuyiswe kusendleleni yokuthintela, bakhetha izithili ezintathu zokuthintela zase-Chuang Yuan (imodeli CY-1440G) ezinamaphuzu amahle asebenzisa ukuthintela kwe-induction, amagere amahle asebenzisa ukuthintela kwe-precision, nokuthintela kwezincwadi zomkhosi wokuthintela. Kukusebenza kwezinye izindawo, isikhathi sokuthintela ngalokho kwezinkolo zemoto yasungulwa kusukela ku-25 ku-15 iminithi, okwakwenza ukuthintela kwezindawo kuzoba kakhulu ngokuphakeme ngokuphakeme kwe-40%. Umkhosi wokuthintela ophakeme wabuka umsho wokuthintela kwezinkolo zokuthintela kwezincwadi, okwakwenza ukuthintela kwezincwadi zokuthintela kuzoba kakhulu ngokuphakeme kwe-20% futhi ukuthintela kwezincwadi kuzoba kakhulu ngokuphakeme kwe-0.015mm. Amadilika amahle asebenzisa ukuthintela kwezincwadi futhi amabrikhi amahle asebenzisa ukuthintela kwezincwadi akhuthaza ukuthintela kwezincwadi kuzoba kakhulu ngokuphakeme kwe-50%. Umnikazi wendolobha wabeka isibonelo sokuthintela kwezincwadi kwezincwadi futhi ukuthintela kwezincwadi kwezincwadi.

Ukuvutha Ukuthintela Kwezincwadi Kwezincwadi Zase-Kanada

Isikhungo saseCanada esisebenza ngamathuluzi kanye namathuluzi okudweba sasidinga ukuvunyelwa okuqinile kwejometri nokuqedwa komhlaba okuhle lapho kusetshenziselwa ukufaka amathuluzi okudweba kanye nokufaka amapayipi. Bahlanganisa ama-turners amabili e-Chuang Yuan ahlanganiswe kabusha nama-digital readings (DRO) ama-axis amathathu kanye neziteshi zamathuluzi ezishintsha ngokushesha. Ukuqina kwesakhiwo okuthuthukisiwe kanye nemibhede eqoqwe ngesandla kwavumela abashayeli ukuba bafinyelele ukunemba kokubeka indawo engu-0.01mm ngokungaguquguquki, banciphisa isikhathi sokufaka ngesandla ngo-35%. Ngokukhipha ukuhleba kwezinto zokusebenza nokuguqulwa kwethuluzi ngesikhathi sokuguqula izinsimbi eziqinile, ukusika ukuphila kokufaka kwandiswe ngo-15%, kunciphisa izindleko zethuluzi. Lokhu kunemba okuphezulu kokugaya kwavumela inkampani ukuba ithole izinkontileka eziqinile zokwenza amathuluzi ezindiza, okwandisa imali engenayo yonyaka ngo-18%. Umshayeli oholayo wagcizelela ukuthi ukukhethwa kwejubane le-spindle eliguquguqukayo kulo lonke ibanga lama-45-1800 rpm kanye nokulawula okuphendulayo kokuphakelayo kwe-carriage kwavumela ukuguqulwa okungenamthungo phakathi kokuguqula okungaguquguquki nokusebenza kokusika intambo yesip

Ukuthuthukisa Ukufunda Kwemisebenzi eNingizimu Afrika

Isikolo sesifundo sezomthwana esemzantsi kwaNingizimu Afrika sifuna amashini emilayithi ethuluzi, esihle, nezokusebenza ngokuphelele ukusukela kwezindawo zokufunda ezisemthwana. Bayisebenzisa amashini emilayithi ethuluzi a-5 aseChuang Yuan atholakala ngezindlela zokuvikela zonke, izibhokisi zokugcina izinkampana, izipeda zokumisa umsindo wokuphulula ngokushesha, nezinhlobo zokuphatha ezingaphansi kokuvikela. Ngemva kweziklasi zokufunda eziyisishiyagalombili, izinkinga zokuvikela abafundi zaziphula ngamashumi ayisihlanu, kubeka indawo yokufunda esihle. Abafundisi babhalisile ukuthi izitabhu zokuphatha ngokucacileyo, izikhala zokuthwala izinkampana ngokwezimithi / ngokwezinchi, nezinkampana zokuphatha ezinamandla kakhulu zazisiza abafundi ukufunda ngokukhula, okwakubiza ukuthi abafundi abaningi (90%) baphumelela kwezivikelo zokufunda zasezindaweni. Amashini yayisebenza ngokuphelele njengoba abafundi bayisebenzisa kakhulu ngaphandle kokungafani kwezinkampana noma ukungafani kwezinhlobo. Ngakho ke, isikolo sasiza ukuba sifunde abafundi abaningi ngamashumi ayisithiyeni, sibhalisa ukuthi ukubaluleka kwamashini, ukunconywa ngokuphelele, nokuthuthukiswa kwezindlela zokuvikela kweChuang Yuan njengamaphuzu amabiyo ekhaya lokufunda.

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Amashini e-lande ezingathinti ngokwanele ayizindawo ezingapheliyo kwezinhlangano zokuproducwa ngoku, zinikeza ukuthintana kwezinye izinhlangano zokuproducwa, ukulungisa nokwenza iziphakamiso. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., siyabuyisela amashini e-lande ezingathinti ngokwanele kusukela eminyakeni emibili ukuze sifanele nezindlela zokuproducwa zasezweni lonke. Umsebenzi wethu wokuproducwa uyadlula ngokusebenzisa isiliva esikhulu esihamba ngokuphelele, esiqondile kanye nesibhakabhaka ngokuphelele ukuze sibe stabile. Amagere e-headstock abhalwe kanye nabhalwe ngokuphelele, okunika umsebenzi wokuthumela amandla ngokushesha kanye nokunciphisa ukubhala. Ishini ngishini liyakhutshwa ngokuphelele: ukuthintana kwe-spindle kungaphezulu kuka-0.01mm, ukuphelele kwe-bed kungaphezulu kuka-0.02mm/m, kanye nomsebenzi wokusebenza ngqo ngemihouri engu-72. Lezi zindlela zinikela ubuhle bokusebenza ngokuphelele kwezindawo eziningi. Amashini e-lande ezingathinti ngokwanele kwa-20 izwe, kusukela kwezindawo zokuproducwa zezimoto e-Germany kuya kwezindawo zokufunda e-South Africa. Kwa-US, indawo yokulungisa yavuma ukuthi kukhona ukunciphisa ukungasebenzi ngokuphelele ngama-30% emva kokuguqula kuma-lande ethu. Sifaka umbono wabantu abasebenzisa amashini kwezindlela zokuthuthukisa, njengokudala kwesikhombisa sokuthatha i-threading kanye nokudala kwesikhombisa sokugcina amashini ngokushesha. Amashini ethu ayasebenza ngamathambo amaningi, njengokuthi ama-steel, ama-aluminum, kanye nama-plastics, ngezivinini zokusebenza kwe-spindle kusukela ku-45 kuya ku-1800 rpm. Isibhakabhaka se-spindle esingu-38mm sisebenza ngamathambo amaningi. Izinkampani zokuvikela ziyinkimbinkimbi zokucima ngokushesha, isibhakabhaka sespindle, kanye nokusebenza ngomthwalo omncane. Sinenika umlando oluphelele kanye nokusiza kwezinsizakalo zokusebenza ngokushesha. Ubuhle bokusebenza kwanjalo kusinika ubuhle bokuthanda kwebantwana ngama-98%. Ngokuchaza amashini e-lande ezingathinti ngokwanele kwa-ku, uthinta ubuhle bokuthintana, ubuhle bokubhakabhaka, kanye nokuthandana okuthandwa ukuthi uthinte ukuphumelela.

Imibuzo Evame Ukubuzwa

Izinkulungwane zezinto zokusebenza zizokwenza nge- manual lathe machine?

I-manual lathe machines zinokwenza izinkulungwane eziningi zezinto zokusebenza, kubantu ukuthi i-steel, i-aluminum, i-brass, i-plastics, ne-cast iron. Isidingo esisodwa kukukhetha izinkulungwane zokusebenza zokuphatha nokuvula ngokulinganayo. I-manual lathe machines ethu zinamathuba okuvula ngokuvaryinga (45-1800 rpm) ne-spindle bore yemitha 38mm, okunikeza ukusebenza kahle kwezinkulungwane zezinto zokusebenza zonke. Uma kusebenzisa izinto ezinkulu njenge-steel, sebenzisa izinkulungwane zokusebenza zokuphatha ngokwesiliva futhi vula ngokuvula okuphansi; uma kusebenzisa i-aluminum, vula ngokuvula okuphakeme futhi sebenzisa izinkulungwane zokusebenza eziqinile. Ngokusebenzisa isimo esihle, unakha ukuthola ubude obuhle kwe-0.02mm. Izinguquko zemibhalo emi-20 yasezwe zisebenzisa i-lathes ethu kuzo zonke izinhlangano, kusukela kuze kumaphoyisa amakhombe kuya kumaphoyisa amakhombe.
Imishini yesikhombisa esihle ngokwezimali kumashonisi amancane, ekhomba ukuthi kunezindlela zokubhala okuncane nokusebenza okuphelele. Iyasebenza kahle kumasevisi okwesinye kuphela, ukususa izinkinga, nokufundisa. Imishini yesikhombisa ye-CNC iyisifundiswa kumasevisi amakhulu okanye amaninzi. Imishini yethu yesikhombisa esihle ayinakho ukuthi ibe yinkimbinkimbi noma ikhuluma ngokuzenzekelayo. Amashonisi amancane amaningi aqala ngamashini esikhombisa esihle bese bayongena emishinishini yesikhombisa ye-CNC. Isibonelo, ishoni yokuqhubeka kwe-Italy yasiza umkhawulo wakhe ngama-40% ngamashini yethu yesikhombisa esihle. Sisiza ngamashini amabili ukuze asize izidingo zakho.
Ukugcina okuphelele kufuneka kwenziwe ngosuku lwesibili, ukuchaza kwamaphuzu nezilayidi, ukuchaza kwesikhathi sesibili ngomnyaka wezilayidi, nokuchaza kwesikhathi sesithathu ngomnyaka wezilayidi. Hlakula amachips ngalokhu kulokhu kusebenzisa. Imishini yethu yesikhombisa esihle ibizwa ngamanueli okugcina nokuchaza okuphelele. Ngokugcina kahle, kuyadlula iminyaka eyi-15. Isikhumbuzi sase-Canada sisiza imishini yethu ngeminyaka eyi-10 ngokungafani noma kukhona izinkinga ezincane. Sisiza futhi ngamaparts amasha namasipho ethu okuhlanganisa.
Yebo, sizawunikezela ukuthintana kwezifundo zomshini wokusebenza ngohand, futhi kuzokwenzwa ukuthintana kwezinhlobo zezindawo zemshini, izikhala zemshini, nokuvoltage. Aba-engineer bethu baphatha isibonelo esithile: umsitho waseNingizimu Afrika wadinga amaphepha okuphatha okubanzi, sibayinikezele. Ukuthintana kuyadlula iminyaka emibili (30-45). Sibavumela ukuthi umshini wakho uqondiswe ngokuphelele ngokuthi uyafuna njani.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ubufakazi Bamakhasimende

UMarco Rossi
Okuphelele nokuphakeme kwezindlela zokulungisa izimoto

Sifundile izimshini eziyisithathu zikaChuang Yuan zomshini wokusebenza ngohand kusendlini yethu yokulungisa izimoto eItaly. Ukuphakema kuyajabula kakhulu, futhi sivalele isikhathi sokusebenzisa umshini ngemibili (40%). Izimshini ziyazisebenza ngokushesha, futhi abatekinisi bethu babengenakwazi ukufunda kancane. Ukuhlanganisa kukaChuang Yuan kuyajabula kakhulu. Siyasho ukuthi kuyilungile!

David Miller
Okuphelele kwezifundo zezobuchwepheshe

Isikolo sethu eNingizimu Afrika sifundiswe izimboni zezilathi ezikhathalelayo ezingu-5 kukaChuang Yuan. Izinkokhelo zokuphepha ziyisisekelo esihle kakhulu, futhi izimpilo zomfundi zazihlukile ngamashumi ayisithupha. Izilathi ziyisodwa kakhulu futhi azikho inkululeko yokuzilungisa. Abafundi bethu bafunda kusheshile kakhulu futhi baphumelela ngokwesibonelo ngokuphakeme kakhulu. Siyabonga!

Thola Isilinganiso Samahhala

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Ukugcina nokuhlola kakhulu nesibhedlela esidingiwe kakhulu

Ukugcina nokuhlola kakhulu nesibhedlela esidingiwe kakhulu

Yadlula kubhaca lomthwalo wokuphatha okunye ngezindawo zokuphatha ezinamandla amaningi, izimboni zethu zokuphatha ngokuphelele ziyasebenzisa izihlangothi zokuphatha eziyisikhathi eside sokuphatha, ziyaphakanyiswa ngokuphatha kwe-induction futhi ziyagqabazwa ngokuphelele ukuze zibe nesibonelo sokuphatha ngokuphelele (0.02mm/m) kuzo zonke izindawo zokuphatha. Isiqondiso sesikhumba sisebenzisa izigqabi zezinkamba zokuphatha, ziyagqabazwa ngokuphatha kwe-vacuum ukuze zibe nemithwalo yezinkamba (58-62 HRC) futhi ziyagqabazwa ngokuphelele ukuze zinikeze ukuphatha kwezindawo ngokuphelele, ukuphatha okuncane kwezinkamba, nokushesha kokuphatha ngokuphelele kumakhine okuphakeme. Ukuze siyinqume ukuthi izimboni ziyasebenza ngokuphelele kusasa, yonke imboni iyaphatha isikhathi eside sokuphatha (72 amahora) futhi iyagqabazwa ngokuphelele ngokuphatha kwe-CMM (ukuphatha okuncane kwe-spindle kungapansi kuka-0.01mm) kabefore ukuthi iphinde kufakwe emkhambini. Kwenye indawo yokuqala yemithwalo eKhanada, lapho baphatha izihlangothi zezinkamba ezinamandla, ubumbano lwesikhumba lapho laphatha ngokuphelele ukuphatha kwezinhlobo zokuphatha, futhi laphatha ukuphatha okuphelele (0.01mm) futhi lizame ukuphatha okuncane kwezinhlobo zokuphatha ngokuphelele (35%). Iyavalekwa ngemithwalo eyingu-20 ngaphandle kweTaizhou, eSina.
Izisombululo zokugcina futhi isivumelwano sezweni lonke

Izisombululo zokugcina futhi isivumelwano sezweni lonke

Sibonakalisa ukuthi izindawo zokusebenzisa izimboni ziyadinga izimboni ezihlukene, siyabizwa ngamaphuzu amaningi okuhlela kuzo konke izimboni zethu zokusebenza ngokwamanje. Abathengi basezweni zonke bangakhetha ubude bezincwadi zokubeka, ububanzi bezincwadi zokuphatha okufana ne-38mm kuya kuma-80mm, izisikhwama sezinhlobo zezikhombisa (DRO) zokubhala izinhlobo eziningi, izicelo zokugcina izithuthi ngokushesha, nokuvimbela kwemithombo yezinhlaka. Isiqondisi sethu sisebenza ngqo nabadli besebenzisa izirhwebu zokubhala (CAD) kuya kumkhiqizo wokuphelele; isibonelo, siyagxilisa izivimba zokuvimbela zokuxhumana kanye nezibhambe zokuvimbela zokungcoliswa ngendlela yomkhosi kusendlini yezibalo zaseNingizimu Afrika. Siyabiza izibuku zokufundisa abasebenzi, izilungiselelo zokulungisa, nokuthuthukisa kwezinye izilungiselelo zokulungisa ngokushesha ngemibhalo eminingi. Sibhala kuma-20 izwe ngokubhala kwezinto ezingafanele kuzo kwezilwanyana kanye nokubhala kwezinto zokulungisa ngokushesha, uTaizhou Chuang Yuan Machine Tool Co., Ltd. uyavimbela ukungcoliswa kwezinhlobo zokusebenza.
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