Imishini Yokuthatha Kwe-CNC: Ukuthatha Kwemithambo Yomthambo Ngokuphelele Kwezinhlangano Zokuproducwa Ezizweni Zonke

Zonke Izigaba

Imishini Yokuthatha Kwesikhathi Esiphakeme Yocwaningi Ngokupheleleyo Yezindustria Zomkhakha

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela imishini yokuthatha kwesikhathi esiphakeme yokuthatha ngokupheleleyo yezindustria zomkhakha, eyadluliswe ukuzimisa ukusebenza kusukela ekuseni kuya ekunqubeni. Imishini yethu iyabona ukubuyela kwi-±0.005 mm futhi iyabona ukubhala ngokupheleleyo kwi-0.008 mm kwezinkambo zemithali yomkhakha wokugcina, okunconywa ukuthi izinkambo zemoto zokufaka umnandi, izinkambo zemithali yokuqinisa amaqhina, nezinkambo zemithali yezincwadi zokuhlanganisa izinyawo zokuhlaza ziyaphumelela kwezifundo zokubonisa ngokupheleleyo (CMM) ngokwesibonelo sokwesibili. Kusukela ku-2024, kusukela kwezinkambo zemithali yokuqinisa ePoland, isikhathi sokusebenza sasihlala kusukela ku-4.2 ku-2.9 emizuzwini ngalokho lokusebenza ngokuguqula kuma-Cnc Turning Lathe Machine ethu ene-45° yokuqinisa kwezinkambo zemithali yokuqinisa ngezinkambo zokusebenza ngokupheleleyo, okuvuze ukuphakama kwezinkambo zokusebenza kusukela ku-11,400 ku-16,500 ngomnyaka. Kusukela kwezindustria zemoto eIndia ezisebenza kusukela ku-22 emizuzwini ngosuku, imishini yethu yezinkambo zemithali yokuqinisa iyabona ukuthi ukuguqula kwezinkambo zemithali yokuqinisa kusukela ku-0.01 mm ngemizuzwi eyi-8, okuvuze ukuthi ukungabiyo kusukela ku-2.1% ku-0.4%. Yilokho lokusebenza ngalokho lokusebenza liphuma ngezifundo zokubonisa ngokupheleleyo zika-ISO 9001:2015, ubuyiselo lweminyaka emibili, nokubonisa ngokupheleleyo kusukela kusuka.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umbhali wezinto zokusebenza zemoto yaseTurkiya osebenza kwezinye izilimi ezisibili ukuqondisa isikhathi sokusebenza ngama-31 percent

Umphakeli wamaphakathi we-automotive waseTurkey owaziwa kakhulu, owasebenza ngokuthi yisibalo sesibili esihle, osebenzisa i-drive shafts eziyinkimbinkimbi kakhulu, wabonakala ukuthi kunezinkinga eziningi zokusebenza kwezinhlobo zezimpahla zase-2015. Iziphakathi zazihlukile kakhulu ngokugwema kwesikhathi, futhi kuzalwa izikhathi zokusebenza zezinye ngemizuzu emihlanu ne-ekhanda, nokuthi kubhekwa isiphetho sokungafanele kwezinye zezindawo zokugcina amaphakathi (bearing journals) ngokuthi kuyaba ne-1.8% yezinto ezingavumelekileyo. Ukuze kususwe lezinkinga zokusebenza, umkhakha wadibanisa amashini amabili we-CNC Turning Lathe asezwi ngu-Chuang Yuan CK6150, abhekene ngezimpahla zokuphepha ezinkimbinkimbi kakhulu zezimpahla zase-Meehanite, nezimpahla zokuhambisa ngokomoya zezinye ngokuphepha kakhulu (dynamic 8-station hydraulic turrets), nezimpahla zokuphepha kakhulu zezinye ngokuphepha kakhulu (high-torque 4,000 rpm precision spindles). Ngemva kwezinsuku ezithupha, ngokuphepha kwezimpahla zokusebenza kanye nokuphepha kwezimpahla zokuvimbela kwezinye, izikhathi zokusebenza zenzelwe ku-mizuzu emathathu ne-hlaminthi—lokhu kuyisibonelo sezidingo sokuphepha ngokuphepha kwe-31%. Ukuvimbela kwezimpahla zokuphepha kwezinye kwenza ukuthi izindleko zokuphepha kwezinye ziyasuswa kakhulu, futhi ukuthi izinto ezingavumelekileyo ziyaphakanyiswa ku-0.3% kuphela. Ngakho-ke, ukukhula kweminyaka yezinye yaphakanyiswa kusukela ku-9,000 ku-13,200 ngokwezinye ngomnyaka, ngaphandle kokudala amaphakathi amasha.

Umphakeli we-Cylinder we-Hydraulic e-Brazil ayafika emlandweni we-Roundness ya-0.006 Mm

Umphakeli wamaphepha we-hydraulic owaphakamisekile e-Brazil wadinga ukuthi kubhekwe ngokuphambili ukuthi isikhundla sokugqibela sibe ngu-0.008 mm kumaphepha amathuba we-alloy steel e-4140 ukuze kungavunyelwe ukuvula kwe-fluid ephakeme kakhulu. Umsebenzi wabo wokugcina wabhekwa ngokungafanele ngokuthi isithuthu sasihlukile futhi ukuthi isikhundla sokugqibela sasihlukile, okwazimelela ukuthi kufanele kwenziwe ukugcina kwesibili kwe-cylindrical, okwakha ngokuphakama kwezindlela zokuthengisa. I-Chuang Yuan yasethula i-Cnc Turning Lathe Machine enobuchopho obukhulu, ephakamisekile ngokuphakama kwe-45°, ene-C-axis esihlanganiswe, ne-live tooling enobuchopho obukhulu, futhi inemigqa yezinkundla ezihlanganisiwe ngendlela yomuntu. Ubuchopho obukhulu be-machinery bayagcina amandla okugcina okuhlanzekile, okuzimisa ukuthi isikhundla sokugqibela sibe ngu-0.006 mm futhi isikhundla sokugqibela sibe ngu-Ra 0.4 µm ngokuphakama kwe-lathe. Ngokukhulula ukugcina kwesibili kabusha, ukuguqula kwashaya ngokuphakama kwe-28%. Kusukela ngokuthuthukisa ukuvuleka kwe-coolant futhi ukuthuthukisa ukuthi i-cast iron ibe yindawo yokuthintana, ubude bokusebenza kwe-carbide insert buyashaya kusukela ku-90 ku-140 imizuzu ngokusebenza kwe-roughing okuphakade.

Isibonelo se-Workshop se-Medical se-Vietnam siphakamisa ukugcina ngama-45 percent

Umsebenzisi wezinkampani zemithombo yezempilo e-Vietnam eyasebenzisa amasikrweyu e-titanium esihlukile ngegade 5 ayabhekwa ngokungafanele ngokusebenza kwezindlela zokugcina, okubhekiswe kuma-6 amahora ngalenyathelo le-batch. Ukugcina kwezinto ngokushintsha kanye nokuchaza izinto ngokushintsha kwakuyisisekelo sokuthi izinto zingaphansi kwezidingo ngokwesibalo lokuqala. Siyabiza isikhombisa sesikhombisa se-Cnc Turning Lathe Machine esihlanganisiwe nesikhombisa sokuzihlanganisa izinto ngokuzenzakalelayo, isikhombisa sesiphambili esihlukile, kanye nesikhombisa sokuhambisa ibhola ngokuzenzakalelayo. Isikhombisa sokuhlanganisa ngokwezinye zokubona sakhula ukuchaza izinto ngokushintsha, siphakamisa isikhathi sokugcina ngalenyathelo ku-ma-3.3 amahora—ukuphakamisa ngama-45 percent. Isikhathi sokusebenza esikhulu sasikhona ngokuphakamisa ukuthi kusobala ukuthi kunezidingo zokuphakamisa ngama-±0.005 mm ngalenyathelo le-200 yokuqala yokuqondisa i-titanium ngaphandle kokuthuthukiswa ngumsebenzisi. Inombolo yezinto ezihlanganisiweyo yaphakamisa kuma-480 ku-ma-720 ngalenyathelo, okuvumela umsebenzi ukuthi abekelele izinkinga zezempilo zomhlaba ngokuphakamisa, futhi ukuthi bahlale bephatha ngokuphakamisa izindlela zokulandela ISO 13485 zokulandela ngokuphakamisa.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center

INDABA YOKUBUKA

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha

INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

INDABA YOKUBUKA

Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

Ukusebenzisa i-Cnc Turning Lathe Machine kwi-Taizhou Chuang Yuan Machine Tool Co., Ltd. kuyekwa ngokusebenzisa ukuchaza kwezinto ezingaphakathi (finite element analysis) kwezinkqubo zokubeka, emva koko kufakwa kwesikhathi sokulahla imithwalo (stress-relief annealing) nokugrinda kahle kwezinkqubo zokuphatha (guideways) ku-0.005 mm yokungafani. Umkhosi wokugcina (assembly line) usebenzisa amashini asebenzisa i-laser (laser interferometers) ukuvavanya ukuthi indawo yokuqinisa (positioning accuracy) ibe ngu-±0.003 mm futhi ukuthi kuyaphinda kusenye indawo (repeatability) ibe ngu-±0.0015 mm. Yonke i-Cnc Turning Lathe Machine ihlala ngemihour 48 yokusebenza ngokuzimela nokugcina izinto ezingu-100 ngomkhulu, nokubhalwa kwezinkambiso zokugcina (roundness), ukugcina kwezinto zokuphakama (cylindricity), nokugcina kwezinkambiso zokugcina (surface roughness). Isikhulu sethu esisize ku-22,000 m² kwi-Taizhou, Jiangsu, sisebenzisa izinkqubo zokugcina ezine (slant-bed lathes) zokugcina ngokuphakama kwe-45° ne-30°, izinkqubo zokugcina ezine (flat-bed lathes), nezinkqubo zokugcina (turning centers) ngezinkambiso zokugcina (tool turrets) ezingu-6 ku-12, nezinkqubo zokugcina (bar feeders) ezikwazi ukugcina ku-80 mm, nokushaya kwezinkqubo zokugcina (spindle speeds) kusukela ku-3,000 ku-6,000 rpm. Izicelo zokuhlanzwa zika-ISO 9001:2015 ne-CE zibhekise ukuthi sifanele kwezicelo zokusebenza kwe-EU. Ngu-2023, siyathumela i-Cnc Turning Lathe Machines ezingu-1,200 kuma-20+ izwe, kubalandela u-Germany, i-United States, i-Brazil, i-India, i-Turkey, ne-Vietnam. Kuma-klayenti wezinkqubo zokugcina zokuphakama kwe-Germany, inkqubo yethu yayigcina ukuthi ubude bakwezinkambiso zokugcina (diameter tolerance) ibe ngu-0.007 mm kwezinkambiso zokugcina zokuphakama (stainless steel pins) ezingu-10,000, okunqamuka ukugcina kwezinye izinkqubo (secondary grinding) futhi sivakashela i-18% ngalokho lokugcina (per part). Ngokujulile, izwe zokugcina (automotive), izwe zokugcina (hydraulic), izwe zokugcina (aerospace), nezwe zokugcina (medical) ziyasebenzisa i-Cnc Turning Lathe Machine yethu kuma-mkhulu okusukela ku-50 ku-500,000. Sisiza ngokungafani (free sample machining), isikhathi sokuphendula ngokushesha (72-hour technical response), nokufundisa kusuka kule ndawo (on-site training) ngolimi lwesifundazwe. Amahlayibheli ethu abasebenzisa i-Siemens 828D ne-Fanuc 0i-TF controls, okuncongqula ukusebenzisa i-G-code simulation okunciphisa isikhathi sokubhala ngokushesha (programming time) ngo-35%. Ngokuba kune-98.7% yokuthumela ngosikhathi (on-time delivery rate) ngu-2023 futhi sinesikhathi sokusebenza ngokushesha (24/7 remote support), sizisiza amaklayenti emazwe okuphambili ukuthobeka nezinkqubo zokugcina zase-Europe ngokuphakama kokuthumela (pricing) kodwa sibhekise ukuthi sifanele kwezinkambiso zokugcina zasezweni lonke (global quality standards). Le-Cnc Turning Lathe Machine yasemthwakweni yasemthwakweni (platform) yasemthwakweni yasemthwakweni (built for lights-out manufacturing), ngezinkqubo zokugcina zokuphakama (automatic chip conveyors), ukuphatha kwezinkqubo zokugcina (tool-life management), nokusetshenziswa kwamandla angu-12 kW ngohour ngokuphakama kwezinkqubo zokugcina (under full load).

Imibuzo Evame Ukubuzwa

Izinto zizingakanani ozokuzisebenzisa kwe-CNC turning lathe machine yakho?

I-CNC turning lathe machine yethu iyasebenzisa i-carbon steel, i-alloy steel, i-stainless steel 304/316, i-aluminum 6061/7075, i-brass, i-titanium Ti-6Al-4V, nokwakhiwa kwezinkulungwane. i-Spindle torque yomkhakha we-220 Nm uyavumela ukuthi ubhalela ngokugcina kwe-4 mm kwi-4140 steel. Kwi-titanium, sizimela ukuthi usebenze ngokugcina kwe-800 rpm nokufaka kwe-0.15 mm/rev, okuyenza ukuthi u-Ra bu-0.8 µm. Abakholwa basektor yezinsizakalo nezempilo besebenzisa i-lathes ethu kwi-Inconel 718 nge-tool-life monitoring, okuvumela ukuthi ubukhulu bube-0.01 mm ngokuphelele kwezibuko zezinkulungwane ezi-500.

Uyakhetha njani ukuthi i-CNC turning lathe machine ibe yisikhundla emva kokuthunywa?

Yonke yonke ye-Cnc Turning Lathe Machine ibhalwa ngokusebenzisa i-laser interferometry kabefore ukuthi ithunyelwe. Sisiza ngokubhala isibhakabhaka sokugcinwa esingama-12 nesikhathi sokufaka kusuka emkhakheni nesibhakabhaka sokubhekana ngokuphelele esingama-0.005 mm. Kuma-khliyenti abadlulela ngendlela engaphandle, amahlayibhisi ethu abasiza ngokubhekana ngovidiyo futhi bathumela amashim ezibalulekileyo ezingathatha imizuzu emi-72. Ngonyaka ka-2023, ama-94% wezifakwa zibeza kusukela kwezifakwa zokubhekana ngeminyaka emi-2, kusukela kwezifakwa zokuvimbela izivimba nezinkampani zokubhakabha izibhakabhaka.

Isikhathi sokuzokwazi ukuthenga i-Cnc Turning Lathe Machine sithani?

Amamodeli ase-Cnc Turning Lathe Machine athunyelwa ngeminyaka emi-30 kuze kube emi-45. Amamodeli okuhlanganisa ngokulinganisa ngokwezinye (custom configurations) ngezibhakabhaka zokubhakabha izibhakabhaka noma izibhakabhaka zokugcina zithunyelwa ngeminyaka emi-50 kuze kube emi-65. Kuma-thenga ozokwazi ukuthenga ngokusha, siyabhalisa amafremi angu-20 awasekhiyeni, okuthintela isikhathi sokuzokwazi ukuthenga ngeminyaka emi-15. Isikhathi sokuthunyelwa sakithi ngonyaka ka-2023 sibe yama-98.7% kuma-1,200 amakhompyutha, nesikhathi sokuproducwa ngomshana nesikhathi sokubhekana ngokwezinye.

Ngakho i-Cnc Turning Lathe Machine yakho ingalungana nezinhlelo zokusebenzisa izinhlelo zokusebenzisa ngokwezinye?

Yebo. Imishini yethu yokuqhubeka kwe-CNC iyasebenza ngokugcina ngamaphoyinti we-I/O, amaphoyinti wokufaka isithuthi esingaba kude kuka-80 mm, namasistimu okuhambisa. Sisiza ngamaphoyinti we-Ethernet/IP ne-Profibus ukudibanisa nge-MES. Umsebenzisi wesIzekhi wabindela imishini emine yokuqhubeka kwe-CNC kumshini wokugcina, futhi wabuyisela isikhathi sokusebenza ngaphandle kokubukwa kusukela ku-6 ku-20 amahora ngosuku, futhi wabusa izindleko zomsebenzi ngama-42%.

Izihloko Ezihlobene

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Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

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Bheka Okuningi

Aug

Ukuthi yini indlela yokuphepha ukugqibela kwezinto zokubhala ngokuzimisa kwezindlela zokusebenza zemishini zokubhala emanzini aphezulu

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Bheka Okuningi

Aug

Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...

Bheka Okuningi

Ubufakazi Bamakhasimende

Markus Weber

Ukuhlanzwa Kwakwesibonelo Ngamafitingi Ama-Hydraulic

Sifundiswe imishini emibili yokuqhubeka kwe-CNC ukusebenzisa amafitingi aya kuma-hydraulic. Emva kwezinsuku ezingu-6, ubude bakwesibonelo babengaphansi kuka-0.006 mm, futhi izinto ezingavumelekile zihlala kusukela ku-1.9% ku-0.5%. Isiphumo sesinye isandla sakhuphula ngama-28%. Ukuchaza kwekhompyutha ngaphandle kwesandla sikubusisa isikhathi sokungasebenzi ngeminyaka eyisigwili.

Priya Sharma

Ukugcina Kusukela Kusasa Futhi Ukuhlonipha Ukusiza

Umshini wethu wokwenza amasikrivu wokubhola kwezincwadi zemithi uyasebenzisa imishini yokuqhubeka kwe-CNC. Isikhathi sokugcina siphula ngama-45%, futhi sibhalisa ±0.005 mm kwe-titanium. Umhlabuli wabo wafika ngemoto ukuza kusiza ngeminyaka eyisihlanu. Isiphumo sakhuphula kusukela ku-480 ku-720 ngalokho esandla.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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umshini we-spring

umshini we-spring imishini ye-cnc spring umshini wokugoqa imvula othengiswayo intengo yemishini yokwenza ama-spring imishini yokwakha ama-spring ye-cnc umshini othomathikhi wesiphethu umshini wokuphonsa izinsimbi ezizenzekelayo conventional lathe machine umenzi womshini wentwasahlobo umenzi we-lathe we-cnc isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe umshini wokucindezelwa kwentwasahlobo spring machine factory isikhombisa sespring esisenhlanhla sokuthengiswa ilathe yenqanawa engaphakathi cnc torsion spring machine ispring coiler esithengwe metal spring machine isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama i-lathe yokugaya ejikayo

Amashini Amadala Okunqamuka Futhi Amagida Owesibonelo Oyisibonelo Ngokuphelele

Yakhiwe ngamaphuzu amaningi ase-Meehanite ase-iron ayezwa kuzo ukuthwasa kwezithwasa zokugqibela, isikhombisa sethu sokuqala sase-CNC siphatha isibonelo esikhulu sokugqibela okusindisayo okukhupha ukuthwasa kwesikhombisa ngenxa yokugqibela kwezinto ezingcono. Amaphuzu amahle aqondwa ngokushaya amandla—aqondwa ngokushaya amandla ukuze abe nezinkundla zokubona zokufana ngokuphelele kwezinkundla zokuhamba—zisiza ekubeni kubonakaliswe kakhulu ukubonakalisa kwezinkundla nokubonakalisa kwezinkundla zokubuyela phambili ngokuphathelene nesikhathi eside. Kwezindlela zokusebenza zokwenzela izinto ezihlukahlukene emazweni e-Europe ne-Asia, leli sikhombisa esikhulu sisebenza ngokulula ukuthola ubude be-4 mm bomthwasa kwezinto ezingcono zokusebenza kwezinto zokusebenza zokubhala 4140, okunciphisa inombolo yezindlela zokugqibela kanye nokuphelele kokugqibela ngokuphelele ngokuphakeme kwe-22%. Ngokuthwasa kwezinkundla zokusebenza zokugqibela, isikhombisa esisodwa sibuyisela ubunzima bezinkundla zokusebenza zokugqibela, sunciphisa ukuthwasa kwezinto zokusebenza ngokuphelele kwezinsuku zokusebenza zokuphelele kwe-22, futhi sibuyisela izinto zokusebenza ngokuphathelene nesikhombisa sokubonakalisa kwezinkundla zokubonakalisa ngokuphakeme kwe-±0.005 mm.

Amasistimu amahle okuphatha Ngezinkundla Zokusebenza Ngokushaya Amadoda Nokubhala C-Axis Ukusiza Ekwenzeni Kwezinto Ezihlukahlukene

Iyakhiwe ngemithambo ye-Siemens 828D noma ye-Fanuc 0i-TF CNC, nezindawo zokubona ezingaba yezinkampani zezinsuku ezine (10.4-inch) ezinconywa kakhulu, imishini yethu yokuqhubeka kwe-CNC iyakhiwa ngokugcina i-C-axis spindle indexing nezindlela zokusebenza kwe-live tooling ezihambisana ngokukhula. Le ndlela yokusebenza kwe-turn-mill eyinhloso yonke iyavumela ukuthi izinto eziningi zokufakwa, ukuthatha, ukuphatha nokuthatha kuzofakwa ngokwesilinganiso esinye sokugcina, okuvula amaphutha okusetyenziswa kungaphandle komsebenzi nokunciphisa isikhathi sokuguqula ipharta ngokuphakeme kuka-60%. Ngokugcina kwesikhathi sekhethe isikhathi sokuguqula isikhathi sokuguqula isikhathi sokuguqula (0.2-second tool-to-tool turret indexing), ukusimulatha kwe-G-code ngokwesibonelo, nokuthenga kwe-remote diagnostic modules ekhona kwi-Ethernet, abasebenzi bafunda iziprogram zokusebenza ngokushesha, futhi abengenieri bafunda iziprogram zokusebenza ngokwesibonelo ngaphandle kwekhaya. Ukuthatha kwezinhlelo zokusebenza ngokuzenzakalelayo kuyabusa isikhathi sokubuyela kwezinhlelo ngokushesha, futhi kuyadlula izindlela zokubala ezilungile kwezinhlelo zokusebenza zezinhlelo zokusebenza, izinhlelo zokusebenza zezinhlelo zokusebenza, nezinhlelo zokusebenza zezinhlelo zokusebenza.