Imishini ye-CNC VTL: Ukuthatha kwe-3500mm, ukuphakama kwe-±0.005mm

Zonke Izigaba

Ngani Umlinganisi Wethu We-Cnc Vtl Uyaphakamisa Industria Kulezinto Zokuphakama Kokuthi Kwenza Nokuthi Kuyasebenza

Umlinganisi wethu we-Cnc Vtl uwakhiwe ukwenza ukuthi kwenziwe ngokupheleleyo nokuthi kusebenze ngokukhulu kwezinto ezingaphezulu, eziningi, nezinkulu. Ngokusebenzisa isikhumba sokubhola esisodwa futhi nesikhombisa sesikhathi se-CNC esihle, sithola ukuthi kwenziwe ngokupheleleyo ngokulinganisa ±0.005mm futhi ukuthi kwenziwe kabusha ngokulinganisa ±0.003mm, okuhlinzekile ukuthi kwenziwe ngokupheleleyo kwezinye izindawo. Ukulinganisa kwemilinganisi yokuqala yokuthi kwenziwe ngokukhulu kwezinto kwe-3500mm futhi ukuthi kutholakala umkhawulo wokuloada wezinto ezingaphezulu kwe-20 tons, okuyenza lokhu lisebenza kahle kwezindawo zokuthi kwenziwe ngokupheleleyo, kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo. Kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo, umlinganisi wethu we-Cnc Vtl uyasebenzisa amahubhubu wezindawo zokuthi kwenziwe ngokupheleleyo ngokuthi kwenziwe ngokupheleleyo ngokulinganisa kwe-40% kunezindlela zokuthi kwenziwe ngokupheleleyo. Umsebenzisi wase-Europe wabona ukuthi kwenziwe ngokupheleleyo ngokulinganisa kwe-25% emva kokuthi kwenziwe ngokupheleleyo kwezindlela zokuthi kwenziwe ngokupheleleyo. Ukwakhiwa ukusebenza ngokupheleleyo kwe-24/7, unesikhombisa sokuthi kwenziwe ngokupheleleyo kwezintshayelelo futhi nezintshayelelo zokuthi kwenziwe ngokupheleleyo, okuthintekile ukuthi kungabi nesikhathi sokungasebenzi. Isikhombisa sokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo kwe-Cnc Vtl sibeka ukuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo, okuyisidingo esikhulu kwezindawo zokuthi kwenziwe ngokupheleleyo kwezindawo zokuthi kwenziwe ngokupheleleyo.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Imishini ye-Cnc Vtl iyenhance ukuproducwa kwezinqakathi zokuhamba kwamaphoyisa

Umthunyisi wokuhamba kwamaphoyisa eJalimani wabona izinkinga ekuphakanyiseni amaringi ase-Titanium angakhulu nokuthi akufanele kube nenkinga yezidingo. Kube kudingeka imishini ye-Cnc Vtl eyayikwazi ukugcina ukuthi isilinganiso sibe ngama-±0.01mm kwezinqakathi ezinomkhawulo we-2.5 meters. Imishini yethu ye-Cnc Vtl, enesipindela esikhulu sesiforce nezindlela zokubhala ngokungena ngokuzimisa, yafika ekutholeni lokho okudingekayo, yandisa ubude bokukhulula kusuka ku-8% ukuze kube ku-1.5%. Umthunyisi manje uyaproducwa izinqakathi zemoto yezimpilo ngokuphathelene nendlela efanele, yandisa inombolo yamabizo ngama-30% ngeminyaka emithathu.

Imishini ye-Cnc Vtl iyandisa ukuproducwa kwezinqakathi zemibhobho yezinhloko zokuhamba kwamaphoyisa

Umthunyisi wokuhamba kwamaphoyisa eDenmaki wadinga ukuphakanyisa amaringi amabili wezinhloko zokuhamba kwamaphoyisa kwezihlalo. Imishini ye-Cnc Vtl yayikhethwa ngokuthi iyakwazi ukuphakanyisa ngomkhawulo we-3.5 meters futhi iyakwazi ukulanda ama-20 tons. Ngokusebenzisa imishini yethu, bayandisa isikhathi sokuphakanyisa ngama-35% futhi bayandisa ukuchaza kwesifunda ku-Ra 0.8. Ubuhle bokuthi imishini ye-Cnc Vtl ibe yisibonelo esihle siyavumela ukuthi bafikele kuzidingo ozizwe, futhi bayaqala ukubuya ngamashini amabili okwengeziwa.

Imishini ye-Cnc Vtl Iyaphakamisa Ukuproducwa Kwezinqakamba Zokusebenza Kwemithombo Yenkqubo

Umphathi wemithombo yinkqubo emerikeni wabukhuleka ngokusebenzisa imishini yokubhala amaqanda amakhulu. Imishini yethu ye-Cnc Vtl, ngenxa yobunzima bakhe nobugcwele be-motor yasipindela esine 45 kW, yavumela ubukhulu nobukhulu obudingekayo. Umthengisi wabona ukuphula kwesikhathi sokusebenza ngo-22% futhi wazivula izisebenzi zezinye. Imishini ye-Cnc Vtl yabe yisibonelo sesikhathi sokuproducwa kwakhe, okwakubiza ukuthenga okunye kwezinhloso ezingaphezulu.

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Kusasa kwezindawo zokuproducwa ezihlukene, ukuthanda kwemithombo emikhulu neyokufakwa ngokuphelele kuyaphakama kakhulu. Izindustri zokuhamba kwamaphepha, amandla wezilwane, nokusebenza kwezinto ezingcono ziyasebenzisa izimboni ezinokusebenza ngemithombo emikhulu ngokuphelele kwe-micron. I-Cnc Vtl Machine (Computer Numerical Control Vertical Turning Lathe) yisiqu esikhundleni sokwenza lokho. U-Taizhou Chuang Yuan Machine Tool Co., Ltd., oqalile ngo-2003, uyaphambana ekuproduceni lezimboni ezingcono, ekugcineni ukuthuthukisa, ukuproducwa, nokuthengiswa. I-Cnc Vtl Machine yethu yadibukwa ukuze isebenze ngokuphelele kwezindawo zokuthengiswa ezinkulu, kuthengiswa kuma-20 iint country. Umsebenzi wokuproducwa uqala ngezincast ezingcono, okunqamuka ngokuphelele kwe-Finite Element Analysis ukuze kubhekwe ukuthi ubumbano bwebhodi buyisodwa. I-base ne-column zifakwa ngokuphelele kwe-CNC planer mills ethu, okunqamuka ukuthi ubumbano bukhona ngokuphelele kwe-0.02mm/m. I-spindle, into enkulu kakhulu, iyagcinwa kumsebenzi owenziwe ngokuphelele kwezinhlobo zokuhlola ukuthi kungcono, futhi iyabalansiwe ngokuphelele kwe-G1.0 grade, okunqamuka ukuthi kusafakwa kwe-800 rpm. I-Cnc Vtl Machine yethu inesistimu yesigaba sesihlalo se-hydrostatic, okunqamuka ukuthi kungabi nokuqondwa kwezinto nokuzwa kwezinhlobo zokuzwa, okunqamuka ukuthi ubumbano bwebhodi buyisodwa. Isistimu sokupholisa kwe-CNC, okunjalo i-Siemens noma i-Fanuc, siyagcinwa ngosoftwere lwethu olwenzelwe ngokuphelele ukuze kubhekwe ukuthi izindlela zokusebenza zingcono. I-Cnc Vtl Machine yonke iyaphatha ukuphatha okuphelele, kufaka isebenza esisodwa sasezinsuku ezi-72 futhi ukuthenga ngolaser interferometer, okunqamuka ukuthi ukuthenga kuyisodwa ngokuphelele kwe-±0.005mm. Kwezindustri zezilwane, i-Cnc Vtl Machine yethu iyasebenza ngokufakwa kwe-turbine hubs enezinkampani ezinkulu kwe-3.5 meters, okunqamuka ukuthi ubumbano bukhona ngokuphelele kwe-0.03mm kwe-face. Kwezindustri zokuhamba kwamaphepha, iyafakwa ngokuphelele kwe-engine casings kwe-Inconel, okunqamuka ukuthi ubumbano bukhona ngokuphelele kwe-0.01mm. Umthengisi we-Europe wabhabha ukuthi ubumbano bukhona ngokuphelele kwe-30% emva kokuguqula ku-Cnc Vtl Machine yethu. I-automatic tool changer yomshini, ene-12 stations, iyancima ukuthi kungabi nesikhathi sokungasebenzi, futhi i-chip conveyor iyasiza ukuthi umsebenzi usodwa. Ukuthandaza kwethu kwezinto ezingcono kusiza ukuthi sibe nesibindi esidlonge kwezindawo zonke. Ngokuchaza i-Cnc Vtl Machine yethu, uthenga ubumbano, ukuthakazelwa, nokuthandaza kwezinto ezingcono okunqamuka ukuthi sibe nesibindi esisodwa kusukela kusukela. Ngezinhlobo zokusebenza zethu zonke ezinkulu, sisenza ukuthi sisenze isixwayiso esisodwa, izinkampani zokubuyisela, nokuthengiswa kwezindlela zokusebenza, okunqamuka ukuthi i-Cnc Vtl Machine yakho iyasebenza ngokuphelele kwezinsuku zonke. Bonani ubumbano obungcono bwezimboni zokufakwa ngokuphelele kwe-Taizhou Chuang Yuan.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezinokusebenziswa ngemishini ye-Cnc Vtl?

Imishini yethu ye-Cnc Vtl iyasebenza ngokusheshayo nezinto zonke, kufaka kuwo i-cast iron, i-steel, i-stainless steel, i-titanium, i-Inconel, kanye nezilwane zesi-aluminum. Ubunzima bokuphatha nokubhala kwe-motor yasipindela kuyavumela ukubhala kwezinto ezingabi ngekhaya ngokusheshayo. Uma ufuna ukubona izinto zokuphatha kusasa, sicela uvakashelwe itimu yethu yezincwadi zokusebenza.

Ubukhulu obungaphezulu bokubhala kanye nobukhulu obungaphezulu bekuload bokuphatha kwe-Cnc Vtl yethu buphi?

Imithambo yethu yomdlalo we-Cnc Vtl eyisisekelo iyathumela ukuthi ubude bakwesikhala sokubhala kubangelwa ku-3500mm futhi ubunzima obukhethekile bukhulula ku-20 tons. Imithambo eyodwa ngokwezinye ziyatholakala ukuze zihlale nezidingo zokwezinye. Sicela ubizane nathi ukuthola iziphakamiso ezide.

Uyakhetha njani ubukhulu nobukhulu bokubhala kwethu we-Cnc Vtl Machine?

Yonke imithamba ye-Cnc Vtl iyaphatha isifundo esikhulu, okufakwe kulo ukuthi kwenziwe ukulinganisa ngelaser interferometer futhi kusebenziswa ngqo ngemihla emi-72. Sibonakalisa ukuthi ubude bakwesikhala sokubhala kubangelwa ku-±0.005mm futhi ubukhulu bokubhala kubangelwa ku-±0.003mm. Izindlela zethu zokuhlonipha ubukhulu ziyahlanganisa nezindlela zezwe.

Izinsiza ze-CNC zokubhala zikhiwe njani kumithambo yethu ye-Cnc Vtl Machine?

Sisiza i-Siemens, i-Fanuc, futhi izinsiza ezingaphambili ezingaphansi kokuthandwa kwebhizinisi. Amahlayibheli asebenzisa amagama ethu ayakwenzela ukuthi isinsiza sibhale ngokuphelele kumithambo yokuqala yethu yokuproducwa.

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Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...

Bheka Okuningi

Ubufakazi Bamakhasimende

U-John Mitchell

Ukunemba Okungavamile Nokwethenjelwa

Kusukela kusungulwa kwemishini ye-Cnc Vtl eka-Taizhou Chuang Yuan kuziphakamisa ukuprodukha kwezinkulungwane, sizibonile ukuthi izikhathi zokusebenza zihlala ngama-25% futhi ububi bezinto zihlala kakhulu. Ubunzima bezimishini kubuhle kakhulu, futhi itimu yokusekela ibhaleke kakhulu. Sisithemba kakhulu le-mishini ye-Cnc Vtl yonke into esidingekayo ekusebenzeni kwezinkinga ezinkulu.

Anna Larsen

Umphakathi wokugcina umsebenzi wezokuprodukha kwezinkulungwane zezilwane zokuvula umfula

Ukuprodukha kwethu kwezinkulungwane zezilwane zokuvula umfula kudinga imishini ye-Cnc Vtl enobunzima obuhle nesivinini esikhulu. Le mishini yasinda izinkinga zethu, yahlula isikhathi sokusebenza ngama-35% futhi yahlela ukuchaza kwesikhele. Umthwalo wabuyiselwa ngonyaka. Sisifuna kakhulu ukusebenza nokubaluleka kwe-mishini ye-Cnc Vtl.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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umshini we-spring

umshini we-spring ukwakheka kwesiphethu umshini wokwenza ama-spring umshini wokuphakamisa imishini yokwenza izintambo ze-cnc intengo yomshini we-spring cnc Spring Coiling Machine umshini wokugoqa imvula othengiswayo isikhombisa sesilindri sokusebenza emetale cnc turning service umshini we-lathe oqondile isikhombisa sesiphephelo esihlelweyo umshini we-cnc vtl itafula elenziwe nge-lathe ukucindezela okuncanyakuwe kwe-CNC umenzi we-lathe we-cnc isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe umshini wentwasahlobo ye-torsion ilathe yenqanawa engaphakathi umshayeli wesikhombisa sesiphephelo

Ubunzima obungafaniyo kwezindlela zokuphepha kwe-mishini ye-Cnc Vtl

Imishini yethu ye-Cnc Vtl iyabakwa ngokuphelele kwezindlela zokubhala. Ngokusebenzisa amaphutha amahle kakhulu nokuhlaziya kwezinto eziningi, isithembiso semishini sibeka isikhundla sokugcina ukuguqula ngokuphelele xa kusebenziswa ekuchazweni kwezinto ezinkulu. Isipindiselo siyabhalwa ngokuphelele ukuze sibe leziqinisekiso zokuphelele (G1.0), okuhlinzekile ukusebenza kahle nangokukhula kahle. Ngokubhala kwezinto ngokuphelele (±0.005mm), imishini ye-Cnc Vtl ibeka ubukhulu obuphelele kwezinto ezinkulu. Kwisayensi yokusebenza kwamandla, lokhu kubhekisa ku-“turbine hubs” okuphelele kakhulu (ngokuphelele kwe-0.03mm), okunciphisa isikhathi sokugcina. Umthengisi wasezinsizini zemoto yasemkhaya wabona ukunciphisa kwezinto ezingafanele ngokuphelele kwe-40% emva kokuguqula kumishini yethu ye-Cnc Vtl. Isistimu yokubuyela kwezinto zokuphelele kuzoba kusobala ukubhala kahle ngokuphelele ngokuphakeme kwezinto ezinkulu, okunconywa kakhulu kwezinto zokuphelele zezinqimba. Imishini yethu ye-Cnc Vtl iyalwaziwa ngokusebenzisa izithombe zokubhala kahle (laser interferometers) ukuze ibe yilokho okubhekisa ukusebenza kahle. Lokhu kukhomba ukubhala kahle okuphelele okufanekayo ngokuthi abaprofesi bokubhala kwezinto ezinkulu nezinto zokuphelele zokusebenza kwezinsizini zokuphelele ziyabhekisa imishini yethu ye-Cnc Vtl.

Ukubakwa okuphelele kwezinto zokuphelele kwezinto zokusebenza kahle

Imishini ye-Cnc Vtl iyadlalwa ukusetyenziswa kwezinto eziphakeme kakhulu. Ibase yayo ne-column yayo yezincwadi zomthi ziyabeka ubukhulu obukhulu, ukuphatha amaphiko ekusetyenziseni kwezinto ezinkulu. Isistimu yesikhala se-hydrostatic guideway siphula ukugqibela nokubeka ubukhulu obukhulu ngokuphakeme kwezinto ezinkulu. Nge-20 tons yokuqondisa nokudla okukhulu kwezinto ezinkulu kwe-3500mm, le mishini ye-Cnc Vtl iyasebenza ngokulula kwezinto ezinkulu. Kwezindlela zokwenza izithu zomkhosi, umsebenzisi wase-Europe wasebenzisa le mishini ye-Cnc Vtl ukusebenzisa izihlangothi zokuhamba, futhi wafumana ukuphula kwezinsuku zokusebenza ngo-22%. Imotolo yomshini we-45 kW iyathola ubukhulu obukhulu, okunconywa ukusebenzisa izinto ezinkulu ngokulula. Umshini wokuguqula izithu ngokuzenzakalelayo nge-12 izindawo ziyaphula isikhathi sokungasebenzi, futhi iyabiza ubukhulu bokusebenza. Le mishini ye-Cnc Vtl iyadlalwa ukusebenza ngokuphakeme kwe-24/7, nge-chip conveyor ukusetyenziswa ngokuphakeme kwezinto. Ukubeka kwezinto ezinkulu kule mishini kuyabeka ukuthi kufanele kusetyenziswe ukuchaza kancane futhi ukuba kunezinsuku zokusebenza ezinkulu kakhulu. Umsebenzisi wase-Europe wabhabha ukuthi kukhona ukuphula kwezinsuku zokusebenza ngo-30% emva kokufaka le mishini ye-Cnc Vtl.