Imishini Yokuvutha Kwemithambo: Ukuphakanyiswa Kwe-±0.03mm, Ispeedi Yoku-450 PPM

Zonke Izigaba

Izinkambo zomshini wokuphakama kwe-torsion: Ukuphepha, Ukukhula Kwaye Ukubaluleka Kwemithombo Yeminyaka Emi-20

Umshini wokuphakama kwe-torsion uyasebenza ngokwanele uma ubunzima bezinto ezisemthethweni, ukuphakama kwesikhala kanye nezindlela zokuphakama zokuphakama kuyasebenza njengesiqondiso esinye. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yasemthetha ukuthuthukisa, ukuprodukha kanye nokuthengisa eminyakeni eyodwa ngo-2003, ekuthumela amashini okuphakama kwe-torsion awathumela ukuthi abe nesilinganiso sezindawo zezincwadi zokuphakama zokuphakama kwe-±0.03 mm kuzo zonke izinkambo eziyisikhashana esine-450 ngomzuzu kusuka kwe-0.3-4.0 mm yosikhala. Kukuprodukha kwezincwadi zokuphakama kwezihlalo zemoto, lokhu kucimisa ukuphakama okwesibili kanye nokugcina ukuphakama kwe-torque kusuka ku-±2% kwezincwadi, okufanekile kuzo zonke izinkambo zokuphakama kwe-30,000-cycle. Kwezinhlangano zokusebenza, amashini okuphakama kwe-torsion ayakha izincwadi zokuphakama zokuphakama kwe-0.15 mm zokuphakama kwe-relay, apho isiqondiso seservo siphakama isikhala sokuphakama kwe-cam sibeka isilinganiso sokuphakama kwe-angle phansi kwe-0.5 degrees kanye nokuncima ukungafanele kusuka ku-3.5% kuya ku-0.6%. Kukuprodukha kwezinhlangano zokusebenza kwezimpilo, izincwadi zokuphakama kwe-stainless 0.8 mm zokuphakama kwe-double torsion kufanele zibe ngezincwadi zokuphakama kwe-burr-free; umshini wokuphakama kwe-torsion uyasebenzisa izintloko zokuphakama zokuphakama kwe-carbide.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umthunyisi wezikhumba zemoto wabeka isikhathi sokusebenza 35% ngokuphelele ngenkqubo yamashini yamaphutha ethi amathuba

Izinhlangano ezikhulu zezinkampani zokuproducwa kwezinto zezimoto ezingaphansi kwezinye, ezisePolandi, zazihlukunyezwa ngemiphumela yezindlela zokusebenza zokuproducwa kwezinkampani, kusukela ekuproduceni izispring zokugcina isitsha sezimoto, ezingu-0.9 million ngomnyaka, futhi kubhekwe ngokungafanele ukuthi izispring zazihlukana ngokuphakeme kwezinyathelo zokugcina ngama-degree angu-1.8, nokuthi kunezispring ezinga-4 percent ezingavumelekile. Ngokuzilonda ukuthi zibuyekeze kwezindlela zokusebenza eziningi, bazifaka amashini amabili amahle ayesiChuang Yuan okuproducwa kwezispring zokugcina, abanegunya lokusebenza eliphezulu nesikhathi sokufaka izihlangothi ngokuphelele, nokuthi banezinhlangano zokuhlola ngolaser ozikhona ngaphakathi. Emva kokuthi kwenziwe ukuthi kubhekwe ngokuphelele, isitsha sasithola ukuthi kunezinyathelo zokugcina ezinamandla kakhulu ngaphakathi kwe-±0.03 mm, futhi isikhathi sokuproducwa kwezinye isiphepho sasihlala kancane kusukela emva kwe-2.4 seconds ku-1.56 seconds ngalokho, okusho ukuthi kunezindlela zokusebenza ezinamandla kakhulu ngama-35 percent. Kananke, ukuguqula izihlangothi phakathi kwezispring ezine zokuhlinzekile zasihlala kancane kusukela emva kwe-45 minutes ku-15 minutes kuphela, okusiza isitsha ukuthi libone ukuthi kunezinkinga ezincane

Umvelisi wezinto zokusebenza zesikhangeli sezinkampani yezinkampani yezinkampani yasiza kusuka kwezinkampani zokusebenza kwisikhathi 42 izinguquko

Isikhungo sokukhiqiza i-electronics saseVietnam esiyingcweti sabhekana nezinkinga eziqhubekayo zekhwalithi, kuhlanganise nokugqwala okuphazamisayo ebusweni nokusakazeka okukhulu kwe-angle lapho kusetshenzwa ucingo oluthambile lwe-0.2 mm phosphor bronze for relay contact springs, okwa Ukuze kuxazululwe la maphutha abizayo, uChuang Yuan wanikeza umshini we-torsion spring onesivinini esiphezulu onamathuluzi okubumba i-carbide, ukulawula ukucindezelwa kwentambo okuvaliwe, kanye nohlelo olubonakalayo olubonakalayo olukwazi ukuhlola ngokuzenzakalelayo ama-engeli womabili emilenze Lokhu kulungiselelwa okuyinkimbinkimbi kwaphinde kwakhulisa ukuphindaphinda kwe-angle ibe ngaphansi kuka-±0.4 degrees, kwanciphisa ngempumelelo ukugoba komhlaba kwaba ngaphansi kwama-micron angu-5, futhi kwandisa umkhiqizo ongenayo ngamaphesenti angu-42 ukuze ufinyelele izingcezu ezingu-380 ngomzuzu. Ukusebenza ngokuthembekile phezu izimfuno amahora angu-22 amashejuli nsuku zonke, umshini torsion entwasahlobo njalo igcinwe izinombolo process

Isivikelo Sezokubhala Isifundo Sasezindaweni Zokusebenza Kwezinto Zokugcina I-Steel Torsion Springs

Umphakeli wemithombo yezincwadi zokusebenza kwezinsiza eGewomane uyaphatha ukuthi kufanele kwenziwe izinkamba zokugqamisa izinsiza zokuphatha isikhathi eside, ezinamandla okukhanya, zokubhala amaspring e-0.8 mm yesithili yezinkambu, ngokuthi kuzobhekwa ngokucophelela konke okwenziwe ngokuhambisana ne-batch. Ngokuphendula, uChuang Yuan wabhalisa isikhombisa sespring sokugqamisa esihlanganisiwe, esisebenza kwi-cleanroom, esinezinkambu zokufaka ngodiamond-drawn, nokususa umsitha wamafutha nesistimu yokubhala ngolaser. Ukuchaza kwakhiwe ngokuphelele kungaphezulu kuka ±0.02 mm, ukuthi ukuthwasa kuyakhanyisa ngokuphelele kungaphezulu kuka ±1.5 percent, futhi isikhombisa sespring sokugqamisa sibhala ngokuzenzakalelayo izincazelo zokusebenza ezineyisibili ngalokho okwenziwe. Ngeminyaka emibili nezintathu zokusebenza kwezokuthengiswa, umthengisi wabona ukuthi wathumela izinkamba zokusebenza zokuphatha isikhathi eside ezimilioni zimbili nezine, ngaphandle kokuthi kubhekwe ngokuthi kunezinkinga zokuhle, futhi wabeka ukubhekwa kwemiphakathi ngokuphelele kungaphezulu kuka 100 percent ku-5 percent kuphela, futhi wabeka isikhathi sokuvavanya izinto ezintsha kungaphezulu kuka 12 weeks

Imikhiqizo Ehlobene

INDABA YOKUBUKA

2MK2135 Umkhiqizi Womshini Wokuzilibazisa we-Precision Tube we-Cylinder High Quality Boring kanye Nomshini Wokuhlonisha

INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

INDABA YOKUBUKA

I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

INDABA YOKUBUKA

Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Umshini we-torsion spring uyisici esibalulekile kunoma yisiphi isitshalo esakha iziphethu ze-torsion ezigoqiwe, iziphethu ze-torsion ezimbili, nezingxenye eziyinkimbinkimbi zensimbi egobile ngoba inquma ukuvumelana kwe-torque, i-geometry yomlenze, iz I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyasungulwa ngo-2003 eTaizhou City, esifundazweni saseJiangsu, ihlanganisa ucwaningo nentuthuko, ukukhiqizwa nokuthengiswa kwemishini yamathuluzi eqondile, futhi umugqa wethu womshini we-torsion spring ubonisa iminyaka engaphezu kwamashumi amabili yob Ukuhamba komsebenzi wokukhiqiza kwawo wonke umshini we-torsion spring kuqala ngesakhiwo esiqinile esenziwe ngesakhiwo esicindezelayo, esisebenza esikhungweni sokucubungula esinama-axis amahlanu futhi silinganiswa nge-laser interferometer; lesi sisekelo sigcina ukudlidliza kungaphansi kuka-1.2 mm / s ngisho nasezinhlam Amayunithi okuphakelayo we-servo-driven wire, atholakala kuma-range angu-0.15-4.0 mm no-0.5-8.0 mm, asebenzisa ama-encoders avaliwe-loop anokucaca okungu-0.001 mm, kuyilapho ama-cams block ashintshanayo aphatha ukugoba kwesokudla, Isofthiwe yokulawula igcina izindlela zokupheka ezingu-5 000, isekela ukuhlela okungaxhunyiwe ku-inthanethi futhi ithumela idatha ye-SPC njenge-CSV noma nge-industrial Ethernet port, ukuze amaqembu asezingeni e-USA, eJalimane, eTurkey noma eBrazil akwazi ukuhlola ukugijima ngakunye. Ikhwalithi yokwakha iqinisekiswa ngokuqhutshwa komsebenzi wamahora angu-72 wokulayisha, isifundo samakhono esiyizingxenye ezingu-500, kanye nombiko wokugcina wokuqikelela okuhambisana nomshini ngamunye we-torsion spring. Ngokwesicelo, amakhasimende ezimoto asebenzisa umshini we-torsion spring for seat recliners, pedals, trunk hinges kanye ne-belt tensioners; amakhasimende e-electronics akha iziphethu zokuxhumana ezingama-0.15-0.4 mm zama-relay, ama-switches kanye nezixhumi; amak Kuyo yonke le mboni umshini wethu we-torsion spring uvame ukukhuphula i-OEE ibe ngu-92%, unciphise imfucuza yocingo ngo-18%, wehlise ukusetshenziswa kwamandla ngo-22%, futhi unciphise ukushintshwa kwemizuzu engu-45 kuya kwengu-15. Idatha yasensimini evela emazweni angaphezu kuka-20 athumela izinto kwamanye amazwe ibonisa isivuno sokuqala esingu-99.2% namanani e-CpK angaphezu kuka-1.67 ezinombolweni ezibalulekile, okuye kwehlise ngqo izindleko zedivayisi: emgqeni okhiqiza iziphethu ezingu-800 000 ngenyanga, ukuncishiswa Siphinde sinikeze ukuxilongwa okukude, ukuqeqeshwa kwabasebenza ngezilimi eziningi, kanye nesiteshi sezingxenye ezisele samahora angu-24 ukuze umshini we-torsion spring ePoland usebenze ngendlela ethembekile njengaleyo yaseVietnam. Ukukhetha umshini ofanele we-torsion spring kusho ukufanisa ububanzi bomgqa, inkomba yesiphethu, ubude bomlenze kanye nomthamo wonyaka ukuze kube nokulungiswa okuzoqhubeka nokukhuthazelela ngemva kokushintsha kathathu ngosuku, eminyakeni emihlanu kusukela manje; ithimba lethu lobunjiniyela liqhuba isifundo samahhala ses Kusukela emishinini ye-torsion spring eyodwa-head yezitolo kuya kumapulatifomu e-servo asheshayo abahlinzeki be-tier-1, iyunithi ngayinye yakhiwe ngokuhambisana namazinga kagesi e-CE futhi isekelwa iwaranti yeminyaka emibili, isungula ubambiswano lwemishini ye-torsion spring esekela imb

Imibuzo Evame Ukubuzwa

Ithini isiphakathi sesilinga sesihlakani esinokusebenzisa umshini wamaphutha amathili?

Isipheqululo samashini wamaphutha amathili asebenza kusilinga 0.15-4.0 mm nokwe-0.5-8.0 mm. Ukukhetha kubhekwa kusilinga semaphutha, imithwalo yokuqala, nokuvameka kweminyaka. Kusilinga 0.2 mm semaphutha esinokuphatha ukuthi kuyisikhathi esikhulu, sizomelana ngokushesha kwe-servo platform; kusilinga 4-8 mm semaphutha esinokuphatha ukuthi kuyisikhathi esikhulu, isikhumba esinamandla okunye nesikhumba sokufaka kabili sibonakalisa kakhulu. Abahleli bethu bavumela isikhundla esifanayo emva kokubona ubuchwepheshe bakho, isilinga semaphutha, nokuthi isikhathi sokugcina kuyisikhathi esifanele.

Yini ubude besilinga lwesikhundla lomphutha kumashini wamaphutha amathili?

Ubude lwesilinga lwesikhundla lusobala ngokulinganisa ±0.03 mm nokulinganisa kwezinkulungwane zokubeka ngokulinganisa ±0.5 degree; izinhlobo eziningi zokulinganisa kuzoba ngokulinganisa ±0.02 mm nokulinganisa kwezinkulungwane zokubeka ngokulinganisa ±0.4 degrees. Umshini wamaphutha amathili wonke uchazwa ngokulinganisa kwezinkulungwane zokubeka kwezinkulungwane ezingama-500, futhi izirhwebhu zibonisa i-CpK ekhulu kune-1.67 kubude besilinga, inkulungwane, nokubude kwezikhundla lomphutha uma isikhundla sesilinga ne-isilinga sesihlakani siyabonakaliswa kakhulu.

Yini isikhathi sokuguqula isikhundla kumashini wamaphutha amathili?

Ukuguqula konke okusebenzayo kuzoba ngemizuzu eyisikhombisa ngezikhathi ezinkulu ngokusebenzisa amabhlokhi we-cam ephumelelayo kanye nezikhombisa zokufaka isibonelo esithile. Imishini yamatshwala ethiyo yakhumba iziprogram ezingu-5,000, ngakho ukubuyela emuva kweprogram ebalulekileyo nokubuyela emsebenzini kuzoba ngemizuzu engu-3. Lokhu kusenza ukuthi izigaba zesihlobo sezinkulungwane ezingu-5 ziyasebenza ngokuphelele.

Ngakwenzeka na ukusebenzisa imishini yamatshwala ethiyo ukusebenzisa isithuthi sasemkhathini noma izilimi eziningi?

Yebo. Ngokusebenzisa izinkulungwane zomthwalo wamaphutha noma amadimoni, ukukhokha okuphambili kokutshaya isibonelo, kanye nokufaka umsindo wamafutha okuhlanganisa, imishini yamatshwala ethiyo yethu iyakha isithuthi sasemkhathini 302/304/316, isibhakabhaka se-phosphor, isibhakabhaka se-beryllium, isithuthi sokushaya, kanye no-NiTi. Kumaqondo wemiphilo, siyengeza ukufiltera okuxhaswa ngokuphelele kwe-cleanroom kanye nokumarka ngolaser ukufunda ukuthi iphi indawo yayo.

Izihloko Ezihlobene

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Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Jul

Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

Bheka Okuningi

Aug

Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...

Bheka Okuningi

Ubufakazi Bamakhasimende

Marek Kowalski

Imishini Yamatshwala Ethiyo Yakhulisa Ukuthi Isifundo Sokuqala Siyakwazi Ukufika Ku-99.2 Percent

Sibhala izimboni ezimbili zama-Chuang Yuan ezisetyenziswa kuzo ukusakaza amaspring wokubeka isihlalo. Ubude lwesihlalo sobuhle kushukume kwi-±0.03 mm, ububi bawuphatha kushukume kusuka ku-4% kuya ku-0.8%, futhi isikhathi sokuguqula kushukume kusuka ku-45 kuya ku-15 iminithi. Amaphethini okugcina izifundo zokufunda nokubhalwa kwezinto eziyisikhiweyo kusiza ukuthi siphume ngokushesha emfanekiseni yomkhungisi. Ukuthinteka kweminyaka kuyi-USD 31,000 ngalinye lezilinye, futhi ukuvumela kusiza ngomusi wobusuku obunye.

UDaniel Whitfield

Isikhombisa esihle sokusakaza amaspring wokubeka isihlalo kwezinkampani ezincinci zokubeka isihlalo

Amaspring wokubeka isihlalo wethu we-phosphor bronze engu-0.2 mm ayedinga amaphakathi angabi nempilo futhi amahlangothi ayingafanele. Isikhombisa sokusakaza amaspring wokubeka isihlalo ka-Chuang Yuan isakhela i-±0.4 degrees futhi i-380 amaspring ngomzuzu, kushukuma ukuthinteka ngokuphakeme kwe-42% futhi kuchitha ukuthinteka kwezinkinga zokuxhumana kusukela kwezinkampani kusukela kwezinkampani. I-CpK yobude lwesihlalo liyaphila kusuka ku-1.67. Ukufaka, ukufundisa, nokuthenga amasethingi akhona kuyabonakala kahle, futhi manje sibhala isikhombisa esithathu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-spring

umshini we-spring spring Coiling Machine umshini wokuphakamisa umshini wokukhiqiza ama-spring intengo yomshini we-spring imishini yokwakha i-spring umshini wokugoba ama-spring intengo yomshini we-cnc spring intengo yomshini wezinsimbi ezizenzekelayo imashini yokucinezela kwe-cnc umshini wokugaya we-lathe umshini Wokugaya Ngemanu umshini we-lathe oqondile umshini we-lathe wezimboni umnisi wemishini yezinsuku umenzi we-lathe we-cnc i-lathe yensimbi esindayo cnc torsion spring machine metal spring machine isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama

Ukuthengisa kwe-Servo-Cam sokusakaza amaspring wokubeka isihlalo kusiza ukuthola i-450 PPM nesikhundla sokuthinteka se-±0.03 mm

Ukuthi kuyisifundo esikhulu sokubaluleka kwesayensi yethu yomshini wokwenza amaspring wokugqibela kusukela ekutheni kuyisifundo esishintsha sokusebenzisa i-servo-nokucam, apho amamotola e-servo esihle kakhulu ayisebenzisa ngokushintshana ukufaka imithwalo, ukuvumela ukuthi kwenziwe isiphakade, nokubendiza izinyawo ngaphakathi kokuthi kuyisifundo esisodwa, nakho amabhlokhi we-cam esihle kakhulu ayithatha amandla okwenza okuphelele ukuze akhutshwe ukuthi kuyizinyawo zomshini kungapansi kwe-1.2 mm/s. Lokhu kubalulekile kakhulu kokuthi kuyisifundo esikhulu sokuthi kuyenzeka ukuthi umshini wokwenza amaspring wokugqibela awunake isikhathi sokuproducwa esikhulu kakhulu sokuproducwa kwe-450 ngomuzuzu ngaphandle kwezinhlobo zemithwalo emithathu kuye ku-4.0 mm, futhi kuyasebenza ngokuphambuka kwezinhlobo zezingxenye zokuproducwa ezinkulu kakhulu kwe-±0.03 mm kwezinyawo ne-±0.5 degree yokuqiniseka kwezinkinga. Ngokubonisa ukuthi kuyasebenza kahle kwezindawo, lokhu kusiza umntu omkhulu we-automotive ePoland ukuthi abeke isikhathi sokusebenza ngokuphambuka kwe-35 percent futhi ukuthi abeke ukuthi kubhekwa ngokungafanele kwezinto zokuproducwa kusukela ku-4 percent kuya ku-0.8 percent.

Umsebenzi waseGlobale waseNkampani yokuqinisa ukuthi imishini yezithungu zokubamba ziyasebenza ngaphandle kwezinsuku eziyisibili

Imishini yokuqala yokuthintana eya kusika kakhulu ayisebenza kuphela uma iyasebenza ngokuphambuka ngaphandle kokunqamuka, ngakho-ke uTaizhou Chuang Yuan Machine Tool Co., Ltd. wabeka isikhundla sokusekela esinconywa ngokuphelele, esinconywa ngokuphelele ngokwesibonelo sesifundazwe, esisodwa kumazwe okukhokha eminye engaphezu kwezimbili nambili, nokuthabatha izinkampani zokusekela ezithile e-Europe, e-Amerika, e-Asia, ne-Middle East. Imishini yokuqala yokuthintana yonke eyatholakala iyatholakala ngokuphelele ngezindlela zokufuna ukubona ngendlela esebenza ngaphandle kwekhaya, amagunya okufunda ngokuvamile ngemibhalo engeziwe ngokuvamile, amavidiyo okufunda ngokuvamile ngokulandela indlela, nokuthabatha amaphethi akhona ngokushesha ngemihla emibili nambili ngokuvamile, okuyisivumo sokuthola umphathi wezindawo zokusebenza e-Turkey noma e-Poland ngokushesha ngokuvamile uma kufuneka kubuyiselwa umphathi wokuthintana noma isensha ngokushesha ngaphandle kokunqamuka kwemihla eminingi yokuthabatha ngaphandle kwekhaya. Ngaphambi kokuhamba kusikhundla sakuthengisa esinconywa ngokuphelele, imishini yonke ihlukaniswa ngokuphelele ngemihla emisithupa ngokuphelele, futhi ibhalwa ngokuphelele ngemiphakathi yezindawo ezingaphezu kwezinhlanu emashumi.