Umthwali wokuphatha amashini we-spring esikhulu | Amashini we-CNC esikhulu sokuphatha amaspring ngokuphelele

Zonke Izigaba

Umhleli wezinqubo zokuphatha amaspring omphakathi wokuphatha izinto ngokupheleleyo

Taizhou Chuang Yuan Machine Tool Co., Ltd. yilungise njengomthunywa wokuphatha amaspring, esetshenziswa ngo-2003 eTaizhou City, Jiangsu Province, eChina. Sihlanganisa ukuthuthukisa, ukuthuthukisa, ukuproducwa nokuthengiselwa kwezwe lonke ngendlela efanelekileyo. Amaspring asebenzayo asebenza emithambo yezindustria zokuproducwa kwemithambo yezinto zokusebenza kwe-automotive, izinkampani zokuthengiselwa kwelektroniki, ukuthengiselwa kwezinkampani zokusebenza kwezincwadi zokugcina, nokusebenza kwezindustria zokuphatha izinto zokusebenza, apho ukuphatha amathambo ngokuphelele nokuproducwa kwezispring eziningi kuyizinhlobo zokusebenza zokuzilungiselela. Isidingo esikhulu sithi singathola iziphumo zokuproducwa zonke: sithunywa amaspring akhona amasheji we-EDM, amasheji okuproducwa, amasheji okuphaqula amathambo, amasheji okuphaqula amathambo, amasheji okuslitheka, amasheji okuthatha isilinganiso sokuthatha, amasheji okuphaqula, nokuphaqula kwezindawo ezide. Ngeminyaka eyingu-30 yokuthuthukisa, amaspring asebenzayo aya kufika ekuphathweni ngokuphelele kwe-±0.01 mm, isikhathi sokusebenza esingaphezu kwe-0.8 secondi ngalokho lokusebenza, nokusebenza kwezindawo eziningi kungaphezu kwe-95 percent.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umsebenzisi wezinkamba zokuvutha ukuthi kubhekise amaqhina emvelo waseJalimani akhuthaza ukuphanda kwamakhamba okuvutha kwe-automotive

Umsebenzisi wokuvutha kwe-automotive waseJalimani owaphakeme wabona ukuthi kunezidingo eziphakeme kwezinkamba zokuvutha zokugcina izihlathi, kodwa izinkampani ezihlukahlukene zazisiza ukuthi kubekho ukuthi kubhekise isikhipha sokufa ngokungafanele (6.8%) nokuthi kubhekise ukuthi kususwa ngokungafanele. Babheka i-Taizhou Chuang Yuan Machine Tool Co., Ltd. ukuze bavuthise umkhahla wokuphanda ngomkhahla wokuvutha we-CNC ongumshozi wemikhahla engeziwe, ongumshozi wokulawula i-servo okuhlanganise, izindlela zokuthumela i-wire ngokushesha, nezinhlangano zokuzivinjwa kwe-laser zokulinganisa ubude. Umkhahla omtsha wabeka isiphumo sokuphumelela ngokuphakeme (99.2%), wabeka isikhathi sokuguqula umsebenzi kusukela ema-2 amahora ku-12 iminithi kuphela ngenxa yokusebenzisa i-digital recipe management, futhi wabeka ukuphanda kwezinye ngokuphakeme (40%). Ngokusebenza ngokuphakeme kuzonke izikhathi zokusebenza (24-hour shifts), umsebenzisi wabeka ukuthi kususwa ngokungafanele futhi wabeka ukuthi kubhekise ukuthi kubhekise izihlathi zokuthenga, okwakunika umthembiso wokudala izinkampani ezintathu zokuvutha kusukela ema-6 amahora ukuze abhekise izihlathi zama-OEM e-Europe.

Umthunywa wezikhala esebenza kusukela emhlabeni waseNingizimu Afrika usiza kubusa ubuncinane bezinkqubo zokusebenza kwelektroniki kumthunywa waseMelika

Umthunywa waseMelika owodwa ngokupheleleyo wokusebenza kwelektroniki, osebenzisa izikhala ezincinci zokugxila izihlangothi zemithambo yezilwanyana, wabona ukungafani kwezidingo zokugxila nokuthi izihlangothi ziyagxilwa ngokupheleleyo ngezintshisekelo zokusebenza ezenziwe ngaphambi. Ukusebenzisa iwire yomhlaba wokugxila okuncinci (0.1 mm) kudinga ukulawula okupheleleyo kwesibonelo sokugxila nokulandela ngokushesha ukuthi kuzosindiswa isibonelo sokugxila. Siyakhiwe isistimu yespring coiling yase-CNC enobuncinane obupheleleyo, eyisikhiwe ngokugcina isibonelo sokugxila (CCD), amasensọ ayogcina isibonelo sokugxila, namaduli okugxila okuyodlula ngokuzimela. Le sikhathi siyagcina izidingo zokugxila ngokupheleleyo (±0.005 mm) futhi siyafika ekugcineni ukungabi nesibonelo sokugxila (surface roughness) engapansi kuka-0.2 Ra. Ukusebenzisa kabusha umhlaba wokugxila wadlula ngama-92%, okusiza umthunywa ukufika ekugcineni kwezidingo zokuhlola ubuncinane bokusebenza futhi ukuthola isivumelwano sokuthengisa ngokudlula kwezinto zokusebenza zezinye izikhala zezindaba zokugxila kwezinhloso zokugxila.

Umthunywa wezikhala usiza umphakeli wamathuba wokusebenza kwezinhloso zokugxila eSwitzerland

Indilovu yezempilo yaseSwisi eyadlala indawo yokuqala iyadinga isistimu sokuphatha amaspring esikhundleni sokusebenzisa izihlangu zokufaka emzimbeni (titanium) nezihlangu zokufaka emzimbeni (stainless steel) ngokusebenzisa imithombo yokuqinisekisa ye-ISO 13485. Ukuze sibuyisele ukungafakwa kwezinye izinto kusuka kusuka kumfanekiso wokugcina, siyakwenza isistimu sespring se-CNC esingaphansi kwezinye izinhlobo zokusebenzisa igasi elingamthembekile, amagida okuhambisa okungafana nokubeka, nokuthabatha iziphetho zezindaba zokusebenza ngokuphelele kuzo zonke izindlela zokubeka izihlangu. Iselula esisemthwenthweni sisizwe ngokuphelele ukuthi zonke izigaba ziyatholakala, sibeka ubuncinane bezinhlobo zokusebenzisa izihlangu ku-0.5%, futhi sibhekise ukuthi izihlangu ziyitholakala ngokuphelele njengokuba zingasizi, futhi azikho izihlangu zokukhanyisa. Lokhu kubiza umsebenzi wokuthola ukuthi ukuhlanganiswa kwe-CE kwezimpilo kubuye kushintsha kusukela kuzo zonke izindawo zokuphatha izihlangu kusukela kuzo zonke izindawo zokusebenza kusukela kuzo zonke izindawo zokuthengisa izihlangu ezinkulu kwezimpilo zonke ezizwe.

Imikhiqizo Ehlobene

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Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

Ukuphakha kwezikhumba eziningi kakhulu kufuna ukuthembeka okuphelele, ukubuyela phakathi kweminyaka, nokushisa. Ngoba sithile ngumthengisi wamakhine wezikhumba, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isebenza eminyakeni eyingu-20 ukuqonda ukuthi yini na ukuthi yini ukuphakha kwezikhumba. Amakhine ethu wezikhumba abhekene ne-architecture yezikrhiphu ephumelelayo eshiyela amakhwire ngokusebenzisa i-servo, ekwenzeni izikhumba ngokungafani noma ngokungafani ngezinkampani zokugcina, nokujabulisa ukuzilungiselela kwezinhlelo zokusebenza. Umqondo wokuphakha kwezikhumba ubegcina ngokukhetha amakhwire okwesibonelo, emva koko ukusuka, ukushelela, ukwenza, ukususa umthelela wokusebenza, nokuhlola kabanzi. Isikhumba sonke sokuphakha sishaywa ngokuphambuka kakhulu, kubhekana nomsebenzi wokusebenza okuphambuka kakhulu kwezinsuku eziyi-72, nokuhlolwa kwanoma yisiphi isikhumba ngokuphelele. Isiqondiso sethu se-R&D sibhekana ngezifundo zasezizwe zonke, futhi lokhu kusiza ukuthi amakhine ethu wezikhumba aqinisekise amakhwire amaningi njenge-music wire, stainless steel, beryllium copper, nokwe-titanium alloys. Kwezinhlelo zokusebenza zomoto, amakhine ethu wezikhumba ayaphakha izikhumba zokuvula, izikhumba zokugcina, nezikhumba zokuhlala ngokuphambuka kakhulu kwezinkulungwane eziyi-300 ngomzuzu. Kwezinhlelo zokusebenza zezibalo, ayaphakha izikhumba ezingenani kakhulu noma zingaphezu kwezinkulungwane eziyi-0.08 mm. Kwezinhlelo zokusebenza zezindawo zokulwa, amakhine ethu wezikhumba asetshenziswa ngamakhwire okukhulula kwezindawo zokulwa, nokubhekana nokuthi ziyatholakala ngokuphelele. Isivumelwano sethu sesizwe siphuma kuma-20 amazwe, kusukela kwezinhlelo zokusebenza zasezizwe zonke nezinkampani zokuthenga izinto zokusebenza. Sihlanganisa namakhine amaningi njenge-EDM machines, machining centers, pipe making machines, slitting lines, cut-to-length lines, lathes, nakwe-deep hole processing machines, futhi lokhu kusiza ukuthi siye ngumthengisi wamakhine wezikhumba wokuphakha konke. Ukuphatha kwezixhobo zokuhlelwa kufuna ukuthi kubhekane no-ISO 9001:2015, futhi isikhumba sonke sokuphakha sinesibindi somzuzu ombili. Uma usithanda njengomthengisi wamakhine wezikhumba, uyathola umkhankhali ongahleli kuleyo ukuthi usebenze kakhulu nokuthi uzide.

Imibuzo Evame Ukubuzwa

Ngani ngokuthi ngifanele ngicabange ngokukhetha umsunguli wezihlangu ukusebenza kwezinhlobo ezinkulu?

Sibonele ukuthi ubonakaliswe ngokusebenza kakhulu, ubukhulu bekho bokushaya isithombe, nokuthuthukisa emva kokuthengisa. Qiniseka umlando wokusebenza kwisifundo sakho, sicela amaphoynti okubonisa, futhi uhlalela idatha yokusebenza kahle. Izimboni zethu zokushaya isithombe ziyasebenza kahle kune-95 percent futhi ziyatholakala ngezindlela zokuhlola ngaphandle, okuhlinzekile ukuthi kungabikho ukuphazimula kancane. Sihlanganise futhi ukuthi izinto zokusebenza kahle ziyatholakala kanye nezikhathi zokusebenza.

Izimboni zakho zokushaya isithombe ziyakwazi ukusebenzisa izinkampani ezincinci kanye nezinkampani ezingaphezu kwezinkampani ezinkulu?

Yebo. Izimboni zakho zokushaya isithombe ziyasiza ngokugcina izintonga zokuguqula kahle kanye nezinhlobo zokuphatha okuzwakalisa, okuvumela ukuguqula kahle kusukela ku-100 kuya kuma-million. Izikhathi zokuguqula zingaphezu kweziminyaka eziyisishiyagalombili, kanye nesoftwa yethu yokuphatha isigaba sokugcina i-500, okuvumela ukuthi siyisiprovayida sesimboni sokushaya isithombe esisikhona kakhulu ukusiza izinkinga ezahlukene.

Ukwenzeni njani ukuthi iziparti zokushaya ziyatholakala kubantu abangaphandle kwesifundo?

Sibhala izindawo zokugcina amaphartsi ezindawo zasezizwe futhi sibhala ukuthumela kakhulu. Ngoba sithunywa ngamaphartsi okuphatha amaspring emhlabeni wonke, siyavuma ukuthumela amaphartsi amahle kuzo zonke izindawo ezingcono ngemihouri emibili, ngokuhlula ukungasebenzi. Isitholi sethu sibhala isihlombe sokushaya ngeminyaka yezinkulungwane, ngokubhala ngamazwi amaningi.

Izimachine zethu zokwenza amaspring ziyatholakala ngemiphumela yezinsiza zokuphepha nokukhangelwa kwezizwe?

Kuyinto enkulu. Izimachine zethu zokwenza amaspring zinamabhodhi we-CE ne-ISO 9001, futhi singakwakha ngokulinganisa u-UL, u-CSA, noma izidingo zezindawo zokuphatha. Ishiwo esilungile ngokuphepha kanye nokuphatha kwesikhathi sokuthumela, kubonisa ukuthi sithunywa ngokuphatha amaspring ngokuphepha.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Reynolds

Ukuqonda okuhle kanye nokushaya okuhle kusithunywa ngamaphartsi okuphatha amaspring

Sibhala izimachine ezimbili ze-CNC zikaChuang Yuan kuzo zonke izimachine zethu zokwenza amaspring yezimoto. Ukuthola okuhle kuyisifundo esihle, futhi ukuthola kufakwa ema-25 percent. Isitholi sabo sibhala impendulo kuzo zonke izimpendulo zethu ngemizuzu eminingi. Ngoba sithunywa ngamaphartsi okuphatha amaspring, bafunda ngokuphepha kokuthola okuhle kwezimiso eziningi.

USophie Laurent

Umthunywa wemishini yezinsimbi ezinconywayo wezinsimbi zokusebenza kwezincwadi zemihlaba

Umbuso wethu wemishini yezinsimbi wazodinga ukubhalwa kwezinto ngokuphelele. Umshini wethu waChuang Yuan wabeka idatha yokuqondisa konke kanye nokusiza kwethu ukuphumelela emaqhingweni. Ubuciko bakhe njengeMthunywa wemishini yezinsimbi wabakhupha amasonto amaningi ekuthuthukiseni.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-spring

umshini we-spring ukwakheka kwesiphethu imishini ye-cnc spring umshini wokugoqa imvula othengiswayo intengo yemishini yokwenza ama-spring intengo yemishini ye-cnc spring coiling intengo yomshini we-cnc spring umshini wokwenza iziphethu cNC Lathe Machine central machinery lathe omnqamlezelo ongenzekelwa ngcono umshini we-lathe wezimboni itafula elenziwe nge-lathe umenzi womshini wentwasahlobo i-cnc lathe ene-5 amaxesha isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe i-lathe yensimbi esindayo ilathe yenqanawa engaphakathi umshini wokuthatha okuhle i-lathe yokugaya ejikayo

Ubuciko obungafaniyo njengomthunywa wemishini yezinsimbi

Ukuqonda kwezinto zokusebenza kuyisibonelo sezinsizakwane zethu zokufaka amaspring. Isigaba sethu sokuphatha izinsizakwane sinezinkampani ezi-45 ezinomlando wokusebenza okungu-12 iminyaka ngaphansi kweminyaka yezinsizakwane zokufaka amaspring, ukugxilwa kwezinsizakwane zokuhlanganisa isistimu yeservo, nokuhlela izinhlobo zokusebenza zokuzimela. Ngokuthenga i-8 percent yezimali zethu zokusebenza ngomnyaka kusenzo lokuvavanya nokuzimela, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. ithole amapetenti e-17 kwezinsizakwane zokufaka amaspring ngaphandle komkhombisi, nokubhekana nezinhlobo zokuhamba kwezindawo eziningi. Ngokuthumela amaspring coiling machines angu-3,500 kubabuyi basezweni wonke, sizihlela izinsizakwane ukuze bafanele kwezindlela zokusebenza kahle kanye nezinkinga zokudlula kude. Kukusebenzisa kwezinhlanzi, izinsizakwane zethu ziyasebenza ngokushesha kakhulu ngezikhathi zokusebenza zingaphezu kwe-0.6 seconds ngendawo, futhi ziqinisekisa ukuthi izinsizakwane ziyahlala zingaphezu kwe-±0.01 mm ngokuphakeme kwezindlela zokusebenza zokudlula kude. Kukusebenzisa kwezinhlanzi ezincane, izinhlobo zethu zokuphatha amasewi ezinkampani ziyasebenza ngokuphelele kahle ngamasewi angu-0.08 mm.

Umsebenzi wokusebenzisa i-Netwek Yokusebenza Emhlabeni Wonke Othuthukiswe Ngumshayeli we-Spring Oyinqayizivele

Ukuqiniseka kwezikhathi zokusebenza kudinga isipho sesithembiso esihlukile nesikhathi esinye sokuphendula. Sisikholwa abasebenzi bokusebenza emhlabeni wonke e-Europe, e-Asia, e-North America, ne-Middle East ngamaphuzu okusebenza awaphathelene nendawo, amaphuzu okubona ukusebenza kwakhiwe ngokwesibonelo, nokufaka amaphepha amahle ayo. Isithembiso sethu sesithembiso sisiphatha isikhathi sokuphendula ngokwesibonelo ngapansi kwe-4 amahora, sivumela imibuzo yezinkotho nesikhathi sokugcina izinhlobo zokuhamba ngokwesibonelo phakathi kwezinhlobo zokugcina ezihlukene. Uma kudingeka ukuguqula izinto ezihlukile, izinto ezibalulekile zokuguqula ziyofika ngokushaya ngemvume ngapansi kwe-24 amahora ekhaya lokusebenza elibalulekile, ukuvikela ukungafanele kwezikhathi zokusebenza ngokwesibonelo. Lokhu konke kokufaka isithembiso sifaka umlando ophakathi kwezilimi eziningi, izimboni zokusebenzisa izimpahla, nokulandela izindaba zokuphatha izimpahla ngokwesibonelo ukuze kusukwe ngokushesha. Ngokudibanisa izindlela zokubona ukusebenza ngokwesibonelo, ukufaka ngokushesha amaphepha amahle, nokuthuthukisa abasebenzi basebenzi.