Isikhombisa Sokukhupha Isihlangu Sokukhupha: Isikhathi Sokukhupha 180 mm²/min & Ukuchaza Kwakhe Kwe-±0.003mm

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Isikhombisa Sokugcina Isihluzi Sokugcina Isihluzi – Ukuphakama Kwemithambo, Ukukhula Kwezikhathi, Nokuthembekela Kwemithambo Yezizwe Zonke

Isikhombisa Sokugcina Isihluzi Sokugcina Isihluzi – Ukuphakama Kwemithambo, Ukukhula Kwezikhathi, Nokuthembekela Kwemithambo Yezizwe Zonke

Umshini wokusika i-Sprint Cut Wire Cut, owenziwe yi-WEITAI, umele ushintsho oluthile kubuchwepheshe be-EDM bokusika izintambo ngokunemba. Lo mshini wakhelwe ukusika ngamazinga aphezulu, ngokunemba okukhulu insimbi eqinile, i-carbide, nama-alloys angavamile, uyisixazululo esihle kakhulu kubakhiqizi bamathuluzi, abakhiqizi bezikhunta nabakhiqizi bezingxenye eziqondile emhlabeni wonke. Ngejubane lokusika elifinyelela ku-180 mm2/min kanye nokuqedwa kobuso beRa ≤ 0.8 μm, kunciphisa isikhathi sokusebenza ngo-35% uma kuqhathaniswa nemishini ejwayelekile yokusika insimbi. Ngokwesibonelo, embonini yezimoto, umkhiqizi wezikhunta waseJalimane oholayo wasebenzisa i-Sprint Cut yethu ukuze enze imidwebo eqhubekayo, eyenza isikhathi sokwenza umsebenzi sinciphe ngo-40% kuyilapho kugcinwa ukulinganiselwa okungu-±0.005 mm. Uhlelo lomshini oluqinile lokuqondisa umugqa luqinisekisa ukunemba kokubeka indawo okungu-0.003 mm, ngisho nangesikhathi sokusebenza okuqhubekayo kwamahora angu-24/7. Ifakwe isimiso esihlakaniphile sokuziqondisa, iphinde ithole izintambo eziphukile ngemizuzwana engaphansi kuka-60, inciphise isikhathi sokuphumula.
Thola Isilinganiso

Amazwi Okuhle Wezindlela Zokusebenza Zomkhakha Wokuqala Wezindlela Zokuphatha Iwiri Ngokugcina Emasimini Enkulu

Umphathi Wemithombo Yemoto EJalimani

Umphakeli wokwakha amachini wezindiza zokuzilima emhlabeni, owaphakamisa izindiza zokuzilima ezinkulu e-Germani, wabona ukuthi kunezinkinga zokuzilima ngokuphinda-phinda futhi ukuthi izindiza ziyadlula ngokushesha uma zisetyenziswa emachinini okuzilima okuqondile ukuzilima izindiza zokuzilima zezinhlobo ezihle, ezinamakhoboka amaningi. Uma kufuna ukuthuthukisa umsebenzi wabo, bavumela isikhombisa sethu sokuqonda ukuzilima ngokushesha ngezindiza zokuzilima ngokushesha (Sprint Cut Wire Cut Machine) ngqo ekhaya labo lokuzilima. Imiphumela yasemthwakweni, yaba nomkhawulo wokuzilima okuphakeme ngokuphinda-phinda ngo-35% ngaphandle kokuthi kubekhona ukuguqula kwezinhlobo zokuzilima. Umkhawulo wokuzilima wokushesha wasekhaya kanye nokuhambisana kwamandla okuzilima kusuka kwezindiza zokuzilima wabeka umkhawulo wokuzilima wokushesha wokugcina osheshayo wokuzilima (Ra 0.7 µm), okunqamuka ngokuphelele ukuzilima okwesibili. Ngemva kwezinyangana ezine zokuvumela, ilizwe lalithola ukuthi kunezindleko zokuzilima zokuphinda-phinda ngo-20% futhi ukuthi kunezindiza zokuzilima zokuphinda-phinda ngo-30%. Umsebenzi wokuzilima osheshayo kanye nokuthi isikhombisa siyasebenza ngokuphelele ngo-99.9% sibonisa ukuthi izinto zokuzilima ziyatholakala ngokuphelele ngokuthi ziyatholakala ngokuphakeme.

Umphathi wezinqamuzi zesiKaboni eJapan

Isikhungo sesiqhamo sesizinqamuzi zesiKaboni esisodwa eJapan sifuna isilumkiso sokuchitha esinokusebenza ngokuphelele kubhlokhi yewolframu yesiKaboni esiningi kakhulu, ngokuphelele kwezinkambo zokugcina ubukhulu besilinganiso noma kuncane kwezinqamuzi zemikro. Ngokusetshenzisa isikhungo sethu seSprint Cut Wire Cut esinamathuba okuthintana nesikhungo sethu se-anti-electrolysis, umthombo wokuthintana waphumelela ukunciphisa isikhungo sokubuyiselwa ngamashumi ayisigqibela (90%) futhi ukunqoba ukuchitha kwemiphefumulo yonke. Ukuchitha kwekhishini leSprint Cut okuphelele kakhulu kwezinqamuzi zesiKaboni, okungaba ngu-120 mm²/min, kusinika indlela yokuvutha izindleko zokusebenza ngamalinye ngamashumi ayisibhozo (25%) ngaphandle kokuguqula izinkinga zokulinganisa ezihlukene kakhulu zokulinganisa ngokuphelele kwe-±0.002 mm. Emva kwezinsuku ezintathu zokusetshenziswa, bafunda ukuthi kukhona ukuphucuka kwamashumi ayisikhombisa (15%) kwezinkambo zokubuyela kubasebenzi ngokwesibonelo sokuhle kwezinto zokusebenza nokuphelele kwezinto zokusebenza. Isivakashi sokufaka amagama esikhungo seSprint Cut nokuphucuka kwezinkinga zokuchitha kwezinqamuzi zokusebenza kusinika isikhungo esingapheliyo kwezindleko zokusebenza zokuphucuka kakhulu kwezinto zokusebenza kodwa zokuphucuka kancane kwezinto zokusebenza.

Umphathi wesikhungo sokuhlola ngokuphelele eUnited States

Umthengisi wemifanekiso engaphakathi kwe-United States owathandaza indawo yezinkampani zokusebenza kwezinto zokugcina iziphumo, wadinga isivinini sokukhupha esihle kakhulu sokwakha imifanekiso eyodwa kwezincwadi zokugcina iziphumo ngokusebenzisa i-stainless steel futhi ekhuphile amafanekiso okuhle kakhulu. Isivinini sika-Sprint Cut Wire Cut Machine sasithola ukubonakala kwezincwadi zokugcina iziphumo ezihle kakhulu kwe-Ra 0.4 µm, ngokusebenzisa umthelela wokukhupha okuhle kakhulu nokubuyela kwesibonelo sesikhombisa umthetho. Ngokusebenzisa ukuthinteka kwesihlangu se-wire nesistimu yokulawula okungabuyeli, umthengisi wadonsa ukuthinteka kwabantu ngama-50%. Wabhalisela ukuthi kusishenjwe ukuzilahlekelwa kwezinqakathi ngama-40% futhi kusishenjwe ukuthembeka kwezinkampani zokusebenza ngama-20%. Kungenye, ubunzima bokuthinteka kwesikhombisa kusishenjwe ukuthinteka kwezinhlobo zokusebenza kwezinsuku ezide, okusiza ekuvumelweni kokuhlakanipha okufanele ukutholakala ukuze kubuyiselwe izimfanekiso zokugcina iziphumo zokufanele kwe-FDA.

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Umshini wokusika i-Sprint Cut Wire Cut Machine uyisiqinisekiso sokuzibophezela kwe-WEITAI emisha nasekhwalithi. Isungulwe ngo-2003, inkampani yethu igxile ocwaningweni, ekwakhiweni nasekukhiqizweni kwemishini eqondile, kuhlanganise nemishini ye-EDM, izikhungo zemishini, nemigqa yokusika. Sinokuhlangenwe nakho kweminyaka engaphezu kwamashumi amabili, siye sakha imodeli ye-Sprint Cut ukuze sihlangabezane nezidingo eziguqukayo zomkhakha womhlaba wonke wokusebenza kwensimbi. Lo mshini usebenzisa ubuchwepheshe obusezingeni eliphezulu ukuze unikeze ukusebenza okuvelele kokusika, kungakhathaliseki ukuthi kwenziwa ngezinga elikhulu noma kumiklamo eyinkimbinkimbi eyenziwe ngezifiso. Umnyombo we-Sprint Cut uhlelo lwayo lokulawula oluthuthukile lwe-CNC, oluvumela ukulawulwa kwepharamitha eqondile kakhulu kanye namapharamitha okusika okuguquguqukayo. Ifakwe uhlelo lwe-servo oluphendula ngesivinini esikhulu, oluqinisekisa ukuqina kwentambo okuzinzile nesivinini sokusika esifanayo ngisho nakuwo wonke ama-geometry ayinkimbinkimbi. Uhlelo lokushisa oluhlanganisiwe lomshini lugcina izinga lokushisa elifanele, luvimbele ukuhlanekezela ukushisa futhi lunwebe isikhathi sokuphila kwentambo kuze kufike ku-45%. Ezimbonini ezisukela kwezimoto nakwezempilakahle kuya kwezokwelapha nakwezobuchwepheshe, i-Sprint Cut inikeza inzuzo yokuncintisana. Emkhakheni wezimoto, isetshenziselwa ukukhiqiza izingxenye ezibalulekile ezifana nemijovo yokufaka uphethiloli kanye nezingxenye zebhokisi lamagiya, lapho ukunemba kungenakuthengiselana khona. Emkhakheni wezindiza, usebenza ngama-alloys anamazinga okushisa aphezulu afana ne-titanium ne-Inconel, egcina izakhiwo zezinto ezibonakalayo futhi anciphise amazinga okusetshenziswa. Umklamo walo mshini osebenza kahle ugcina amandla awo esephansi ngo-20% uma uqhathaniswa nemishini yendabuko yokusika ngocingo, okuhambisana nezinjongo zokusimama emhlabeni wonke. Ngaphezu kwalokho, inkampani yethu inikeza ukuqeqeshwa okuphelele kwezobuchwepheshe nokusekelwa ngokushesha ngemva kokuthengisa, okuqinisekisa ukuthi amakhasimende athola inzuzo enkulu kakhulu ekutshalweni kwawo. Njengoba isisetshenziswa emazweni angaphezu kuka-20, i-Sprint Cut iye yabonisa ukuthi inokwethenjelwa ezindaweni ezihlukahlukene, kusukela emabhizinisini amancane kuya ezinkampanini eziningi. Sizimisele ukuthuthukisa njalo, futhi ithimba lethu le-R&D lihlale livuselela isofthiwe kanye ne-hardware yomshini ukuze lihlanganise intuthuko yakamuva kwezobuchwepheshe be-EDM. Ngokukhetha i-Sprint Cut, awugcini nje ngokutshala imali emshinini; usebenzisana nenkampani eqonda amandla okukhiqiza emhlabeni wonke futhi ezinikele empumelelweni yakho.

Imibuzo Evame Ukubuzwa

Izimali ziphi azinakukhuphwa ngokusebenzisa i-Sprint Cut Wire Cut Machine?

Isikranti sika-Sprint siyakwazi ukukranta izinto eziningi zokugqamisa, kubanzi kwizinkranti zezinkosi, izinkranti zezinkosi ezingenakho, izinkranti zeluminum, izinkranti zekhoperi, izinkranti zebhasi, nokwezinye izinkranti eziphelele njenge-titanium, tungsten carbide, ne-Inconel. Iziphakamiso zokuguqula ziyakuvumela ukukranta okuhle ngokuphelele kwezinye izinkranti, ukuvumela ukukranta okuphelele nokuthi isibonelo sesikhumba sibe yilokusho. Uma unesikhumba esincane ukwenza izinhlobo zokuzama noma izinkranti eziphelele ukwenza izinhlobo zokuproducwa, le makhina iyathola iziphumo ezifanayo.
Yebo, le makhina ya-Sprint Cut Wire Cut iya kusuka ngokuzenzakalelayo ngomkhondo wokufaka umkhondo. Le ndlela iyanciphisa kakhulu ukusebenza kwezinye izinto ngokuzenzakalelayo nokungasebenzi kakhulu, ikakhulukazi uma kusebenziswa ngaphandle kokubhekwa. Le ndlela iyafaka umkhondo ngaphansi kwesikhumba futhi iyakwakha ukukranta ngokuzenzakalelayo emva kokukhupha umkhondo, ukuvumela ukuproducwa okuphelele. Kuyisisekelo esihle kakhulu kuma-environment yokuproducwa okuphelele.
Sinikeza ukwesekwa okuphelele ngemva kokuthengisa, okuhlanganisa iwaranti yonyaka owodwa, ukufakwa nokuqaliswa mahhala, ukwesekwa kwezobuchwepheshe okukude nokuqeqeshwa endaweni. Inethiwekhi yethu yokusiza yomhlaba wonke iqinisekisa ukuthi izingxenye ezisele zitholakala kalula, futhi ithimba lethu lobuchwepheshe likhona 24/7 ukusiza nganoma yiziphi izinkinga. Siphinde sinikeze ukuhlolwa kokugcinwa njalo nokubuyekezwa kwesofthiwe ukuze umshini wakho usebenze kahle.
Ngokuqinisekile. Uhlelo lokulawula lwe-Sprint Cut luyahambisana nesoftware ejwayelekile ye-CAD / CAM, njenge-UG, Mastercam, neCimatron. Isekela amafomethi wefayela afana ne-DXF, IGES, ne-STEP, evumela ukungenisa okungenamthungo kwamamodeli we-3D CAD nokukhiqizwa okuzenzakalelayo kwendlela yokusika. Lokhu kuhlanganisa kwenza inqubo yokuhlela ibe lula, kunciphise amaphutha futhi kuthuthukise umkhiqizo.

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Ubufakazi Bamakhasimende

UJames Anderson
Ukusetshentleni nokuhlola kakhulu

Sibuyisile inkulungwane yethu yekhodi yokuqala ngokusebenzisa i-Sprint Cut, futhi umphumela uyabonakala kakhulu. Ispeed yokukhupha yakhuphuka ngamashumi abalohlwa, futhi isurface finish sikhona ngokuphelele esihle. I-automated threading feature yasivikela amahora angaphezu kwezinkulungwane zokusebenza ngokushesha. Inkulungwane iyasebenza ngeminyaka emiyane noma yimuphi umsindo wokuzilungiselela. Umshayeli we-WEITAI wabonakala kakhulu, nokuthi iziparti ziyafika ngemizuzu emibili. Siyathandaza kakhulu le nkulungwane yezindawo zokusebenza ngokuphelele.

Maria Rossi
Ukuvutha Kwefficiency nekuthinta Imali

Ngoba ngumkhakha wemifuba e-Italy, ngabebenzi ngokubiza ukuthenga, kodwa i-Sprint Cut yavula imali yayo ngeminyaka emithathu. Ukunciphisa kwesikhathi sokukhupha ne-energi ngamashumi abalohlwa ngalunye kusivikela imali yethu yokuqonda. Ukuphelele kwe nkulungwane ngokulinganisa ±0.003 mm kusivikela ukuthatha amaprojekthi amaningi okuphelele. Ukufundisa kusivikela kakhulu, futhi umshayeli wesihlalo siyaphendula kakhulu. Le nkulungwane yisibonelo esishaya indawo.

Thola Isilinganiso Samahhala

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ukucutshungulwa kwe-wire discharge i-EDM yokusika izintambo wedm ingxenyeko yomkhwelo igama lencinci ye-electrical discharge machine zihlobene ne-EDM wire umlilo wocutshinga we-CNC abahambiseli bemdlilo wocutshinga we-wire abasayizi bezimini ze-wire cut umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire owenzelwayo imishini yocuncu yokuphepha ye-ARD umlilo wocutshinga we-Sprint Cut umlilo wocutshinga we-wire wesitayili wire edm taper cutting
Ukukhupha kakhulu ngenkqubo eyingxenye yokubona

Ukukhupha kakhulu ngenkqubo eyingxenye yokubona

Ukufika emaphakathini okukhishwa kwezinto ngokushesha ngokupheleleyo ngokwesibonelo ngokugcina ukuthi isithembiso sasezindaweni zokubhala ngokupheleleyo kuyizindlela zokusebenza zokubhala ezikhetha izindawo zokubhala nezindawo zokubhala. Ukuze kuzwele amaphakathi okubhala okwesifunda, i-WEITAI yadalela i-Sprint Cut Wire Cut Machine ukuze ibhale ngokushesha kakhulu kwe-180 mm²/min ngokwesibonelo ngokugcina ukuthi isithembiso sokubhala ngokupheleleyo kuyi-±0.003 mm. Lokhu kubhekise kumthwalo wokugenera amapulse okuhle ukuthi kubhale amasimbi ngokushesha ngokupheleleyo ngokungafani nokubhala kwezinye izindawo zokubhala noma ukubhala kwezinye izindawo zokubhala. Kuzinhlelo zokusebenza zokubhala, lokhu kubhekise ku-35% yokubhala ngokushesha kwezindawo zokubhala zokubhala kwezindawo zokubhala nezindawo zokubhala. Isibonelo, umphathi wezindawo zokubhala eNingizimu Afrika yabhala izihlangu zokubhala zesiD2 ngokushesha kwe-25% ngokulingana nezindawo zokubhala zokubhala ngokupheleleyo ngokugcina ukuthi isithembiso sokubhala kuyi-Ra 0.8 µm.
Isisitemu Sokukhokha Okupheleleyo Nokubonakalisa Okunamandla

Isisitemu Sokukhokha Okupheleleyo Nokubonakalisa Okunamandla

Ukunciphisa izindleko zokuqeqesha opharetha nokuqeda amaphutha abantu phakathi nokuhlelwa kwezinto eziyinkimbinkimbi kubalulekile ezikhungweni zanamuhla zokusebenza ezizama ukukhulisa ukusetshenziswa kwemishini. Umshini wokusika i-Sprint Cut Wire Cut Machine uhlangabezana nalezi zidingo zokusebenza ngokusebenzisa ipulatifomu yokulawula ye-CNC ehlakaniphile, ehlakaniphile ephethwe nge-touchscreen interface eyi-15-intshi. Lolu hlelo lusekela imisebenzi eminingi, okuvumela ochwepheshe ukuba bahlele, bahlele futhi balingise izindlela zokusika ngenkathi kusenziwa imishini. Ngaphezu kwalokho, isofthiwe yokulawula inezinhlelo ezizenzakalelayo zokulungisa ipharamitha ezilinganisa ngamandla amandla, amandla, nokuqina kwentambo ngokususelwa kusisindo sezinto ezibonakalayo kanye nejometri ngesikhathi sangempela, okuqinisekisa ukuzinza kokusika okuhle ngaphandle kokungenelela ngesandla. Isikhungo sokusebenza esiseNdiya sabika ukuthi le database ehlakaniphile esethwe kusengaphambili yanciphisa izikhathi zokuqala zokusetha umsebenzi ngo-40% futhi yenza lula ukushintshela emisebenzini eminingi.
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