Imishini ye-ARD EDM: Izinkundla zokusebenzisa i-EDM yezihluzi zokuphepha kwezinsizakalo zokuhamba nasezincwadi zokugcina

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Isivinini se-Ard EDM: Ukuphakamisa ukuthembeka, isikhathi esihle, nokuthembeka kwezinhlangano zokwenza izinto ezizigxila emhlabeni wonke

Isivinini se-Ard EDM: Ukuphakamisa ukuthembeka, isikhathi esihle, nokuthembeka kwezinhlangano zokwenza izinto ezizigxila emhlabeni wonke

Kwinqakathi yezindawo zokusebenza ngokupheleleyo, imishini ye-ard edm ye-WEITAI iyisibonelo sokusebenza ngokupheleleyo nokuhleleka. Imishini yethu yasekelwe ukuthi ibe yinkambo yokuthintana kwezindawo eziningi njengezindawo zokwenza amasonto, izindawo zokwenza izihluzi zemoto, izindawo zokwenza izinto zokugcina ubuhlungu, nezindawo zokwenza izihluzi. Ngokudibanisa izinhlayo zokusebenza ngokupheleleyo ze-CNC nezinhlayo zokuphatha isithunzi esihle, imishini yethu ye-ard edm ibona ukuthi inqakathi yekhwalithi yokuqala iphuma ku-Ra 0.2 µm noma ngaphezu kwalokho, nangokuthintana kwesikhumba esingaphezu kwe-0.1%, okubhekiselela ekukhuliseni kakhulu ukuthi izinto ziyisibonelo sokuhleleka nokungafanele kwezinye izikhathi zokusebenza. Ngaphandle kwezinsuku ezingu-20, sithumile imishini engu-1,200 kuma-20 izizwe, kubanzi kwe-Djermani, i-United States, ne-Japan. Abasebenzi bethu bahlala bakhuluma ukuthi bavame ukuba bongeze ukusebenza ngokupheleleyo ngo-30% futhi bavame ukunciphisa izindleko zokusebenza ngo-20% emva kokuguqula kumishini yethu. Isivumelwano esihle sesikhombisa ukunciphisa isikhathi sokufunda ngo-40%, futhi ukuthi umshini uyabhekiselela ukusebenza kahle kahle ngaphezu kwezinsuku ezingu-10 uma kusetyenziswa ngokupheleleyo.
Thola Isilinganiso

Ukuphumelela Kwempilo Yokwesibonelo: UMshumo Wemishini Yase-Ard EDM Kuzokuthintela Ukuproducwa

Umphathi Wemishini Yemoto Uyakhula Ukuthumela Ngamahora Angu-35%

Umphakathi wokwenza amaphutha we-automotive owaphakathi kweGermany wabona ukungafaneleka kwemisebenzi yayo xa wasebenzisa izinkampani zezindawo zokusebenza ezihlukene, ngokusebenzisa izinkampani zezindawo zokusebenza zokugcina, kanye nokuzimela kwezindlela zokugcina okusheshayo nokuguqula izinkampani zezindawo zokusebenza ngokushesha. Ngokubheka ukususa lezi zinkinga, bavumela isikhombisa sethu se-ard edm esihle—esinezinhloko zokugcina ezingaphezu kwe-60A nezinhloko zokulungisa ngokwemilo—kuleli phakathi lwezindawo zokusebenza. Umphakathi wokusebenza wabonakala ngokushesha kanye nokubaluleka kakhulu, ngokufika emhlabeni wokugcina okuphakeme kwe-35% ngalokho lokugcina ngalokho lokugcina okuphakeme. Isifunction sokuhamba ngokushesha sesikhombisa sikhindiza ukugcina kokugcina, kanye nokuguqula izinkampani zezindawo zokusebenza ngokuzenzakalelayo kusiza ekunyuseni ukusebenza ngaphandle kokubhekwa ngomso. Lokhu kucatshangiswe kwezinhloko zokusebenza kusiza ekunciphiseni kwezindlela zokusebenza ngokuphakeme kwe-40%, futhi kufika emfushane yomlando wokugcina we-Ra 0.4 µm.

Umshayeli wezinto zokusebenza kwezimpilo uvumela ukuthi kwenziwe ngokupheleleyo kwe-micron

Indawo yezinkampani yezinto zokusebenza zemithi ephakeme kwe-United States eyaziswe kuzo izinkampani zokusebenza zemithi ezimangalisayo ziyafuna amaphuzu amancane kakhulu nezindlela zokusebenza ezihle ngezinkinga zokubalwa zokuphakama kwe-±0.003 mm kubizo lobuchwepheshe bezokuphatha. Izinkampani zabo zezinto zokusebenza zazihlukile ukuthi zizokwenzela ukuthi zibe nesibonelo esihle, okwakhiwa ngokuthi kubhekwe ngokuphambuka kwezinhlobo zokuhlinzekwa. Ngokusebenzisa isikhombisa sethu sesikhathi esihle se-ard edm—esinomkhombiso wokuzingela kwe-C-axis okuhle nokulawula ukugcina kwendlela yokuzingela—umthwalo wokusebenza wabona ukuthi ubungakanani bokusebenza kwe-titanium esihle kakhulu nge-ukubuyela kwe-linearity esihle kakhulu kwe-0.002 mm. Ngokusebenzisa izivivinyo zesikhombisa sokulawula okuhle kakhulu, babeka ukuthi ukusobala kwesikhombisa kwe-electrode kufana ne-18% futhi babeka ukuthi ukusebenza kwezinhlobo zokusebenza kufana ne-25%. Kungenye, ukusebenza kwe-erosion okuhle kakhulu kwenza ukuthi akukho mabhurdi abanquma, okwakhiwa ngokuthi ukuthinteka kokugcina kwezinhlobo zokusebenza kufana ne-30%. Indawo leyiya kusebenzisa izinkampani eziningi kune-5,000 zezinkampani ezihle kusuku, kuzokwenzela ukuthi izinkinga zokuhle kwe-FDA zizokwenzelwa ngokuphelele.

Umthunywa we-Aerospace Uqondisa Iindleko Ngokusebenzisa Ukuphatha Kwemikhala Kwayo

Umphakambi wemithombo yezindawo zokuphatha izinhlobo zaseNingizimu Afrika wabona ukuthi kunezinkinga ezinkulu zokusebenza ngokwesikhathi sokubhala amaphepha okukhanya okuhambisana ngezinye izihlangothi zokuhlisa amandla emkhumbi, ngaphandle kokugcina ubunzima bezinhlobo zomhlaba. Ukusebenzisa isikhombisa sethu sokuqondisa i-ard edm, esinezinhlobo zokugcina izikhathi zokubhala ngokushesha kakhulu, kusinika umsebenzi wokubhala ngokushesha ngokulingana ne-45% kulokho kwezikhombisa zezinye. Ukuchaza kwesikhombisa sokubhala izihlangothi eziningi ngokuvamile nokugcina izinhlobo zokubhala ngokulingana ne-±0.005 mm kusinika ukuthi kufanele kubhekwe ngokuphelele izindlela zokuphatha izinhlobo zaseNingizimu Afrika. Ngokusebenzisa isikhombisa sethu sokubhala ngokushesha, isikhombisa sikwazi ukunciphisa ukusebenzisa amandla ngokulingana ne-20% futhi sibuyelela ngokuphelele emalini angu-14. Isikhombisa sisebenza ngokuphathelene nezikhombisa zethu ezingu-5 ngokuphathelene, futhi sibhaliswe ukuthi kunciphiswe ngokulingana ne-50% ukungena kwezinhlobo zokubhala.

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I-WEITAI, eyasungulwa ngo-2003, iye yaba umholi womhlaba wonke emishinini yamathuluzi eqondile. Umkhiqizo wethu oyinhloko, umshini we-ard edm, ugcizelela ukuzibophezela kwethu emisha nasekhwalithi. Isikhungo sethu sokukhiqiza, esihlanganisa amamitha-skwele angu-20 000, sigcwele izikhungo eziphambili zokucubungula kanye nama-laser interferometers okufakazela ukuthi umshini ngamunye uhlangabezana namazinga e-ISO 9001. Sisebenzisa izingxenye ezisezingeni eliphakeme kuphela, njengeziqondiso eziqondile ezivela kwa-THK nama-screw amabhola avela kwa-HIWIN, futhi imishini yethu yokukhishwa kukagesi inezikhombisi-magama ezizimele ezenza indawo ibe nesisindo esiphakeme. Sinethimba elizinikele le-R&D elinabanjiniyela abangu-25, siqhubeka sicebisa ubuchwepheshe bethu ukuze sinciphise imifantu ebusweni futhi sithuthukise amandla okukhathala ezinsimbi eziqinile kanye nama-titanium alloys. Inethiwekhi yethu yokusekela emhlabeni wonke ihlanganisa izikhungo ezingu-15 zokunakekela kanye nolayini osheshayo ongasebenza amahora angu-24 ngosuku, onikeza izingxenye ezisele zingakapheli amahora angu-48. Siye sasiza amakhasimende angaphezu kuka-800 ukuba athole ukucacisa embonini efana ne-aerospace (30%), yezimoto (25%), yezokwelapha (15%), kanye ne-mold and die (30%). Imishini yethu ye-ARD EDM yakhelwe izifunda ezonga amandla ezinciphisa ukusetshenziswa kwamandla ngo-30% uma kuqhathaniswa namamodeli avamile. Ngokukhetha thina, uthola umlingani ozinikele ekukhiqizeni kwakho kanye nenzuzo, osekelwa iwaranti yeminyaka emibili nokusekelwa kwezobuchwepheshe ukuphila kwakho konke. Kungakhathaliseki ukuthi udinga umshini omncane wezakhiwo zamathuluzi noma umshini omkhulu wezingxenye zokusebenza ezisindayo, uhla lwethu lwemishini ye-ard edm lunikeza izixazululo ezenziwe ngezifiso zokuphakamisa amakhono akho okukhiqiza.

Imibuzo Evame Ukubuzwa

Izindustri ziziphi ozikwazi ukuthenga kakhulu ngokusebenzisa imishini ye-ard edm?

Imishini ye-ard edm isebenziswa kakhulu kwizindustri zasezulwini, yezimoto, yemithombo yesihlangu, yezilayili, nokwenza amaphutha. Ukunakwa kwazo ukusebenzisa izimetalu ezinde ngokuphelele kanye nezindlela zokusebenzisa eziphakeme kuzoba yinkambo yokwenza izibhala zasezulwini, izinto zokufaka emseleni, amaphutha okufaka emseleni, kanye nezinye izinto eziphakeme.
Imishini yethu iyasendula izikhala zokubala zokuphelele, izinhlangano zokuhlinzekisa ukuthi kungabi nempilo, kanye nezinhlangano zokuphatha ngokushesha ukuze zilinde ukuphelele kwezindawo ngokulingana nge-±0.002 mm. Ngaphezu kwalokho, izinhlangano zokuphatha ngokushesha ziyagcina ukukhanya kwezikhala ngokushesha, ukuze zilinde iziphakade zokusebenzisa kanye neziphakade zokubuyisela phakathi kweminye.
Amamodeli amandla ayatholakala ngeminyaka eyisikhombisa kusukela emva kokuthi ishishini sitholakala. Kumaqasha okugcina, isikhombisa sokuphela kuyizikhathi zokubhalwa kwezinsuku eziyisikhombisa kusukela emva kokuthi ishishini sitholakala. Isithakazelo sakithi sokufaka esikhundleni sokufaka, ukulungisa nokufundisa abasebenzi kusukela emva kokuthi iqasha liyafika ngeminyaka eyisikhombisa.
Sisiza ngokulungisa izinto ezimbili ngeminyaka kanye nokusebenza ngeminyaka yodwa. Isithakazelo sakithi sokusekelwa kwenhlangano yezwe lithola ukuzilungisa ngokwesibonelo, usizo lwesithonjana noma ukusekelwa esikhundleni sokugcina ngeminyaka eyisikhombisa. Ngaphezu kwalokho, sikhumba izinto ezibalulekile zokugcina futhi sithumela ngeminyaka eyisikhombisa ukuze sifanele ukungafani kwezinsuku.

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Ubufakazi Bamakhasimende

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Ukusetshentleni nokuhlola kakhulu

Kusukela sathenga umshini wakho we-ARD EDM, amandla ethu okukhiqiza aye anda ngo-30%. Ukunemba kuphakeme sihlala sifinyelela ekuvumelaneni namazinga angu-±0.003 mm, okwakungenakwenzeka ngemishini yethu yangaphambili. Umshini usebenze amahora angaphezu kuka-5 000 ngaphandle kwezinkinga ezinkulu, futhi ukonga amandla kuye kwanciphisa izindleko zethu zokusebenza ngo-15%. Ukusekela ngemva kokuthengisa nakho kuhle kakhulu; baphendula ngokushesha kunoma imiphi imibuzo.

Sarah Johnson
Umshintshi Wemidlalo Ekhiqizeni Izingxenye Zethu Zezokwelapha

Umdlilo wethu we-EDM wabangena kuthi sibhalele izinyathelo zetitanium ezincane ngaphandle kokukhona kwezinkinga. Ukuqondwa kwesifunda kuyinkulu, futhi asikho isidingo sokupolisha kabusha. Sibonile ukupheleka kwezinguquko zeminyaka yokuqala emlandweni, okubangena kuthi sibuye sifikelela emlandweni elikhulu phambi kokufika kwesikhathi. Isivumelwano sesilingo semdlilo sasenza ukufundisa abasebenzi abasha libalulekile. Ngizokuthembeka kakhulu kuzo zonke izindawo zokwenza izinto zemithambo yezindlela zokusebenza.

Thola Isilinganiso Samahhala

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i-EDM yokusika izintambo wedm ukusika izintambo ngenxa yokuguguleka edm manufacturing intengo yomshini we-edm intambo edm intengo igama lencinci ye-electrical discharge machine zihlobene ne-EDM wire igama lencinci ye-cnc wire cut machine umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire owenzelwayo izimini ze-5 axis edm imishini yocuncu yokuphepha ye-ARD umlilo wocutshinga we-Sprint Cut umlilo wocutshinga we-EDM owodwa izimini ze-wire and sinker edm
Ubuchwepheshe Bokukhiqiza Inhlansi Ephakeme Yokuqeda Okuphezulu

Ubuchwepheshe Bokukhiqiza Inhlansi Ephakeme Yokuqeda Okuphezulu

Ukufinyelela ukuphelela kobuso obungenamthungo nokuqedwa okufana nesibuko ngaphandle kwesidingo sokupholisha okuphindaphindiwe okudinga isikhathi kuyinkinga eyinhloko ekwenzeni isikhunta esiphakeme nokukhiqiza izingxenye ezinembile. Ukuze ixazulule lesi sithiyo sobunjiniyela, i-WEITAI iye yaklama imishini yayo ye-ard edm ezungeze isakhiwo se-pulse generator esizimele esinikeza ukuchithwa kwezibani okusheshayo, okulawulwa kahle, okuhlala kufinyelela ekuqedeni okuphelele okuphansi njenge-Ra 0.2 μm Lobu buchwepheshe obuphambili buwenza ube mncane kakhulu indawo ethinta ukushisa, buye banciphise ngempumelelo imifantu emincane ebonakalayo ebusweni futhi bulondoloze amandla okukhathala ezinsimbi zamathuluzi eziqinile kanye nama-superalloys angaziwa. Ezimweni zokusebenzela ezingokoqobo, lokhu kusho ukuthi abakhiqizi besikhunta bayadlula emisebenzini eminingi yokugaya ngesandla, okonga amahora angu-12 okusebenza ngomgodi ngamunye wesikhunta.
Ukwakhiwa Okuqinile Kuqinisekisa Ukuphila Isikhathi Eside Nokuqina Komshini

Ukwakhiwa Okuqinile Kuqinisekisa Ukuphila Isikhathi Eside Nokuqina Komshini

Ukuvumela ukuthi kubhekwe ngokupheleleyo ngemithameteri yezinkampani kanye nokuthintana kwezinhlobo zokusebenza ngokukhula kwezinkampani ngokushesha kakhulu phakathi kwezinsuku eziningi zokusebenza ngokuphambuka kwemisebenzi yasezindaweni, kudinga isikhundla esihlakanipheleleyo sokusebenza. Amashini ase-ard edm ethu ayabuyiselwa ngokusebenzisa isikhundla esikhulu sokusebenza esisodwa ngokupheleleyo ngokusebenzisa i-iron ephakeme kanye ne-polymer concrete ephakeme kakhulu, okunika umphela wokugcina ukuthintana kanye nokuthintana okungafanelekile ngokupheleleyo phakathi kwezinsuku eziningi zokusebenza ngokuphambuka. Lokhu kunciphisa ukuthintana kwezinhlobo zokusebenza nangokushesha kakhulu kokususa izinto, okunika ukuthi kubhekwe ngokupheleleyo ngokulandela isikhundla sokusebenza ngokuphambuka kwezinsuku eziningi zokusebenza. Zonke izihloko zokuhamba zokusebenza ziyasebenzisa izihloko zokuhamba ezinamandla, izihloko zokuhamba ezinamandla zokusebenza ngokupheleleyo kanye ne-ball screws ozinamandla, okunika ukuthi kunciphise amasosha okusebenza ngokuphambuka ngokupheleleyo ngokuphambuka kwezinsuku eziningi ngokuphambuka kwezinsuku eziningi. Ukubonisa lokhu okupheleleyo kwezinhlobo zokusebenza, umntu owodwa weGermany osebenzisa izinto zokusebenza zomoto wabonisa ukuthi emva kwezinsuku eziningi zokusebenza ngokuphambuka kwezinsuku eziningi.
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