Imishini Yokuthintela Iwiri Ngocingo: Ukuphakama Kwe-±0.005mm Kwemifanekiso Nezindawo Zokugcina Izinsizakwane

Zonke Izigaba

Imishini yokuqonda i-CNC yokugcina amathambo ngokupheleleyo yokwenza izithombe zokugcina ngokupheleleyo

Imishini yethu ye-CNC yokukhupha amakhodi iyathumela ubungakanani obuhle kanye nobungakanani obuhle, ibhekiswe kuzokwenza izikhumba, izinkulungwane zezindawo zokuphepha kanye nezinkulungwane zezibalo zokusebenza. Ngokubhekana nokubhekana kwakho kwe-±0.005 mm kanye nokuthi isikhumba sokukhupha sibe ngu-Ra ≤ 0.8 μm, isinika ukukhupha okuphelele kwezinhlobo ezihlukahlukene kwezistil ezihlubiwe, itaniyamu kanye nezinhlobo ezihlukahlukene zezistil. Imishini inesikrini esingcono sokusebenza nge-CNC kanye nezindlela zokusebenza ezihambisana, ekuphazimulayo ukusebenza kwendoda ngemithandazo yokuqala ngo-30%. Kwezinye zezindawo zokusebenza kwezinkulungwane zezindawo zokuphepha, iyakhupha ukuthi kufike kwe-40% ngaphandle kokuguqula ukuthi kubhekane kwe-±0.01 mm. Iyabakwa ngomkhosi wokubakwa wezistil ephakeme kanye nezindlela zokugcina umkhosi, ekunika ubungakanani obuphelele kanye nokuphazimulwa kokuvibra. Isistimu sakuthi sokuqondisa isikhumba sithiwa ngamakhodi kususa ukusebenza kwezikhumba ngemithandazo yokuqala ngo-25%, ekuphazimulayo izindlela zokuthenga. Iyisifundo esihle kwezindawo zokusebenza ngokuphelele, isebenza ngokuphelele kwezindawo zokusebenza ngokuphelele, ekunika ubungakanani obuphelele obuyisiza ukuthi ubheke kahle kwezinye izindawo.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umkhiqizi Wesikhunta Sezimoto Ufinyelela Ukukhiqiza Okusheshayo Okungu-30%

Ibhizinisi eliholayo lokukhiqiza isikhunta sezimoto elisebenza eJalimane lahlangabezana nezinkinga eziqhubekayo zokusebenza lapho lizama ukususa i-backlog enkulu yamapuleti ayindilinga ayinkimbinkimbi, anokuzwela okuphezulu. Ngokuhlanganisa umshini wethu wokusika wire we-CNC othuthukile ngqo kulayini wabo wokukhiqiza osebenzayo, lesi sitshalo saphumelela ukunciphisa izikhathi zomjikelezo wokusebenza jikelele ngo-30%ukwehlisa isikhathi sokusebenza sisuka emahoreni angu-12 siye emahoreni angu-8 ngepuleti ngalinyengaso sonke isikhathi sigcina Umshini ohlakaniphile we-automatic wire threading mechanism kanye ne-real-time thermal compensation architecture kwaqeda ngempumelelo ukuvalwa komshini okungalindelekile, okuvumela ukusebenza okungaphazanyiswa kwama-24 / 7. Ezinyangeni ezintathu nje zisanda kuqalwa ukusebenza, lesi sikhungo sabona ukwanda okuqondile kwamaphesenti angu-25 emandleni okukhiqiza aphelele kanye nokwehla okukhulu kwamazinga emfucumfucu, aya ku-0.5%.

Umphakeli wezinto zokusebenza kwezempilo uhlaziya ubukhulu bokubhala

Isikhungo esivelele sokukhiqiza imishini yezokwelapha eSwitzerland sasifuna ukusika iphrofayela engenamabala, ebushelelezi ngokukhethekile ukuze kusetshenziswe izinsimbi eziphakeme zokuhlinza ezenziwe ngensimbi engagqwali ezenzelwe izinqubo eziyinkimbinkimbi zokwelashwa. Umshini wethu wokusika wire CNC, onama-adaptive pulse control athuthukile nezinhlelo zokuhlanza eziqondile ze-dielectric, uhlinzeke njalo ngomsebenzi ongaguquki we-Ra ≤ 0.4 μm, udlula kalula izidingo zobuchwepheshe ezifunwa yiklayenti ze-Ra ≤ 0.8 μm. Lokhu kuqina okuphakeme komhlaba kwaqeda ngokuphelele isidingo sokupholisha okuyisidina okwenziwa ngesandla, okwakuholela ekunciphiseni okungu-20% kwezindleko zokukhiqiza eziphelele. Ngaphezu kwalokho, ukuzinza okumangalisayo kokushisa komshini kwaqinisekisa imiphumela efanayo yobukhulu kumaqoqo amakhulu okukhiqiza angaphezu kwezingxenye ezingu-10.000. Umkhiqizi wabika ukuncishiswa okuphelele kwezikhathi zokujikeleza kwezingxenye ngo-35%, okwenza imishini yethu yaba ikhambi eliyintandokazi yesikhathi eside lezicelo zezempilo ezibalulekile.

Umthunyisi wezindlu zokuhamba kwezulu wabeka izindlela ezinkulu ngokufanele

Umthunyisi wesiqephu sezindlu zokuhamba kwezulu esihlukanisiweyo esiseNingizimu Afrika wabona ukuthi kunezidingo zezibalo eziningi uma kubhekwa kuzo ukukhupha izindlela zokuhamba kwezulu ezingcono kakhulu kwe-alloy ye-Inconel 718 enenhloko kakhulu, okuyinto ekhuluma nezindlu zokuhamba kwezulu zezinyoni. Ngokusebenzisa ukuchaza kahle kokubeka isikhundla nesikhowudi sokugcina isikhundla esihambisana, le ndawo yakhupha le alloy enenhloko kakhulu ngokufanele, ibonisa ukuthi inqamuzi yezindlela zokuhamba kwezulu ziyaphakanyiswa ngokuphelele ku-±0.005 mm futhi izindlela zokuhamba kwezulu ziyaphakanyiswa ngokuphelele ku-15° ngaphandle kokuvula ukuthi isikhundla sesandla sivaleke. Ngokusebenza ngokuphelele emasiku angu-6 ngasinye, le sistimu yavuka amasipho angu-20% ngasinye ngokuphakeme kunezinye zezithakazelo zabo. Ngaphezu kwalokho, ukuthintana kahle kwesistimu kwenza ukuthi kubekwe ububi lwemithombo engu-18%. Lokhu kubonisa ukuthi lesistimu iyasebenza kahle kwezinto eziningi kakhulu futhi kwezindlela zokuhamba kwezulu ezinkulu, kubonisa ukuthi iyasebenza kahle kwezindawo eziningi kakhulu futhi kuyasebenza ngokuphelele.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

I-DK77 professional erosion CNC umshini ozenzakalelayo we-edm wire cut machine Wire EDM Machine for Metal

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

Umshini we-lathe ovundlile we-lathe we-Metal Universal Lathe Machine one-spindle embobeni

INDABA YOKUBUKA

Izimboni Zokwakha Ezizenzakalelayo Ezigcwele Umshini Wokwenza Ipayipi we-ERW Isimo Esisha Umshini Wokwenza Ipayipi Lensimbi Lekhabhoni

Ku-WEITAI, siyakhuluma ngokwenza izimpilo zokuphatha ngokupheleleyo ngezikhathi zase-2003. Imashini yethu ye-CNC yokukhupha amaswishi yisiphelo sezindlela zokusebenza ezihlukene, izindlela zokuzilungisa, nokuthumela kuthi ngokubaluleka kwezindawo zasezizwe zonke. Sibazi ukuthi ngokwesikhathi esihlukene, ukuphatha ngokupheleleyo, ukuthembeka, nokuthembekileyo kuyizinto ezingafuneki ukuzihlanganisa. Imashini yethu iyahlukanisa teknoloji entsha ngokupheleleyo nezinhlobo zokuproducwa zaseSine ezinamandla, ekuvumelana ukuthi uthole isidingo sakho ngokupheleleyo ngaphandle kokugcina ubukhulu. Umsebenzi wokuproducwa uqala ngomthwakazi wezinkabi eziningi, okufundwa ngokuphatha ngokupheleleyo ukuze kuhlanganise ukuphatha ngokupheleleyo. Isiqondiso sonke sikhuluma ngokuphatha ngokupheleleyo futhi sikhuluma ngokuphatha ngokupheleleyo ngabafundi bethu abaneminyaka eyishumi namashumi amabili eminyaka yezindlela zokusebenza, abazifunda ngokuphatha ngokupheleleyo. Sisebenzisa i-laser interferometer ne-ballbar testing ukuqinisekisa ukuphatha ngokupheleleyo, ekuvumelana ukuthi imashini yonke ihlanganise izindlela zokuphatha ngokupheleleyo zase-ISO 9001. Ukuthembeka kwethu kusuka kudatha: umgca wokuphatha ngokupheleleyo wemashini yonke ngu-10,000 amahora, nokuphatha ngokupheleleyo kwezindawo zokuphatha ngu-±0.003 mm. Ngeminyaka eyishumi nemashumi amabili, siyathumela ku-mazwe angu-20, kubantu abangaphansi kwe-Germani, i-USA, i-Japan, ne-South Korea. Ku-plant yemoto yase-Germani, imashini yethu yavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo ngu-99.5% ngomnyaka, ekuvumelana ukuthi kubhekwe ngokuphatha ngokupheleleyo ngu-20% ngokuphatha ngokupheleleyo. Ku-plant yokuqinisa izinto zase-Brazil, imashini yavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo ngu-15% ngokuphatha ngokupheleleyo ngokuphatha ngokupheleleyo kwezinto zokukhupha futhi ngokuphatha ngokupheleleyo kwezinto zokuzilungisa. Sinenza ukuthi kubhekwe ngokuphatha ngokupheleleyo kwezindlela zokufunda futhi kubhekwe ngokuphatha ngokupheleleyo kwezindlela zokusebenza emva kwezindlela zokusebenza, ekuvumelana ukuthi itimu yakho ibhekwe ngokuphatha ngokupheleleyo. Ngaphezu kwalokho, imashini yethu inesistimu yokuqinisa engamandla ekuvumelana ukuthi kubhekwe ngokuphatha ngokupheleleyo ngu-30% futhi kubhekwe ngokuphatha ngokupheleleyo ngu-15% ngokuphatha ngokupheleleyo kwezinkabi zokuphatha. Isistimu sokuphatha ngokupheleleyo se-CNC sivumela ukuthi kubhekwe ngokuphatha ngokupheleleyo ngokuphatha ngokupheleleyo, ekuvumelana ukuthi kubhekwe ngokuphatha ngokupheleleyo ngu-25%. Ngezinhlobo zokusebenza zasezizwe zonke futhi ngezinhlobo zokusebenza zokuphatha ngokupheleleyo, siyavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo futhi kubhekwe ngokuphatha ngokupheleleyo ngokuphatha ngokupheleleyo. Imashini yethu ye-CNC yokukhupha amaswishi ayikho kuphela isithombe; ayikho isigaba sokuphatha ngokupheleleyo. Uma unakha ukuthi uthumele izinto zokuphatha ngokupheleleyo, izinto zokuphatha ngokupheleleyo, noma izinto zokuphatha ngokupheleleyo, imashini yethu iyavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo futhi kubhekwe ngokuphatha ngokupheleleyo. Siyavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo – siyakhuluma ngokuphatha ngokupheleleyo noma ngamasekhondi. Yilapho uyajonga ngokuphatha ngokupheleleyo kwezizwe zonke zokuphatha ngokupheleleyo futhi uyakhipha ukuphatha ngokupheleleyo kwakho. Ngokuphatha ngokupheleleyo kwezindlela zokusebenza, ukuphatha ngokupheleleyo kwezindlela zokusebenza, nokuthembeka kwezindlela zokusebenza, siyavumela ukuthi imashini yethu ye-CNC yokukhupha amaswishi iyavumela ukuthi kubhekwe ngokuphatha ngokupheleleyo kwezindlela zokusebenza. Bonani ukuphatha ngokupheleleyo – khetha imashini yethu ukuze ubhekwe ngokuphatha ngokupheleleyo.

Imibuzo Evame Ukubuzwa

Ukuthi i-CNC wire cut machine ithola ukuphakama kwezikhala ngokujulile njani?

I-CNC wire cut machine yethu iyisebenzisa i-electrical discharge machining (EDM) ukukhupha umfanekiso ngokucacile. I-wire (okunjalo i-brass noma i-molybdenum) iyakhulwa ngokucacile ngamashini a-CNC amahle, ekubonisa ukuthi umlando wokukhupha uyafanana nokufakwa kwemibhalo ngokucacile. Sisebenzisa ama-linear encoders ane-resolution ya-0.1 μm, ama-servo motors ane-closed-loop feedback, kanye ne-algorithms zokuhlinzekisa ukuthi kubhekwe ukuphakama nakwezinkinga zokuguqula kwezintempelature. Ngaphezu kwalokho, isithembiso samadlingwane asikhulu sikhupha ukuvibratha, okunquma ukuphakama kakhulu. Kwenyathelo, amashini ethu ayifika emaphakamiseni yokuqala ya-±0.005 mm, okuboniswa ngokuzimisela kakhulu kabefore ukuthunywa.

Ukuphakama kwezikhala kakhulu kungakanani futhi izinto ziphi ezingavumela lokhu?

Ukuvutha okuphezulu kuyizinkampani zokuvutha ezinkulu ziyisikhathi esingafanele 300 mm²/min kwezinkampani zokuvutha, kodwa kubangelwa ngokwesithakazelo, ubukhulu, nokufanele kwezinkampani zokuvutha. Isibonelo, ukuvutha izinkampani zokuvutha ezingaphezulu kwezinkampani zokuvutha ezingaphezulu kwezinkampani zokuvutha kuyenza isikhathi esingafanele 120 mm²/min noma kufanele kwezinkampani zokuvutha, futhi ukuvutha okungafanele kuyenza isikhathi esingafanele 250 mm²/min. Izinto eziphambili ziyizinkampani zokuvutha, ubukhulu bezinkampani, ubukhulu bezinkampani, ubukhulu bezinkampani, nobukhulu bezinkampani. Isikhombisa sakithi sivumela lezi zinkampani ngokuzenzakale, sivumela isikhathi nesikhathi. Kwisikhathi sokuvutha okuphezulu, unakwakha isikhathi sokuvutha ngaphandle kokuvutha okuphezulu kwezinkampani, okuyisifundo esihle sokuvutha okungafanele.

Ngakho, isikhombisa se-CNC sokuvutha singasebenzisa izinsiza zokuvutha ezinkulu?

Yebo, imishini yethu iyasebenza ngemithambo emine nezinhlanu, ekwakhiweni kwezinhlobo zezinsizakalo ze-3D ezingaphansi. Ngokusebenzisa ukubhekana kwezinhlanu eziningi, kungakwakhiwa ukuchitha kwezinhlanu (kufika ku-30°) nokuchitha kwezinhlobo ezihlukahlukene. Lokhu kuyasebenza kakhulu kwezinhlanu zokuphatha nokuchitha kwezinhlobo zokugcina. Isistimu esikhulu sokuphatha sisebenza ngokuthula ngaphandle kokukhula kwezinkambo. Ngempela, umsebenzisi wase-India wasebenzisa imishini yethu ukwenza isibhamu sezinyawo zokuphatha ngokulinganisa kwe-±0.02 mm, futhi wabona umphumela ngokuphelele ngokuphathwa okugcina.

Ngingakwenza kanjani ukuphatha imishini ukuze ngikholekwe ukuthi kusebenza kahle?

Ukuphatha isiphumo esikhulu. Sicela ukuthi wenze izibonelo zezinsuku ngasinye zokubheka ubukhulu be-dielectric fluid futhi isistimu sokuthumela amakhono, ukucisha izifiltara ne-fan yekhooling ngomzuzu ngasinye, nokuhlola izigwinya zokugcina ne-brushes ngomnyaka ngasinye. Imashini yethu inqamuzela ukulubricate okuzenzakaleyo kwe-guideways, kodwa qinisa ukuthi isitsha sokulubricate siyabhekiswe kusuka emva. Ngaphezu kwalokho, iphakethe yokuphatha kabefore ekufuneka kwenziwa ngabasebenzi bethu abaqinisekileyo kungahlela ukuthi imashini ibe yisikhathi eside. Kwisihloko sesithembiso, umthengisi wase-UK waphanda isikhumbuzo sethu sokuphatha kanye nokuthi wabona ukuphula kwemikhumbuzo engavakalanga ngama-50%, okuvumela ukuthi imashini ibe yisikhathi esingu-95% sokusebenza ngeminyaka miyane.

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Bheka Okuningi

Ubufakazi Bamakhasimende

John Miller

Ukuphanda Kwemisebenzi Nokuphakanyiswa Kwemikhumbuzo

Ikompani yethu iyaphakha amaphutha amahle kwezindustria zokusebenzisa izinto zokuzikhipha. Siyashiyile le makhina ye-CNC wire cut futhi sibona ubukhulu bokuphakama kwesikhathi esifushane. Le makhina iyasebenza ngokuphakama kwe-±0.005 mm, okwakunika ukunciphisa kwezinkulungwane zethu ngo-40%. Isivinini sesikhathi sokuchitha siyisodwa, okwakunika ukuvutha kwethu ngosuku ngo-25%. Iservisi yekhanda emva kokuthenga yayisodwa – konke okungenzeka kusaswa ngokushesha. Ngizokumemeza le makhina kubo bonke abadinga ukusebenza ngokuphakama kakhulu.

Elena Rodriguez

Iyatholakala futhi iyatholakala ngokubiza imali

Ngoba sisebenza njengomkhankatha, sizihlola izinto zonke nezindlela eziqhubekayo. Le makhina yayisipho sokuqhubeka – isebenza amahora angu-20 ngosuku ngenkulu yezinqumo. Ukusebenzisa iwire yingaphezu kwe-15% kulomkhankatha wethu odlule, okwakunika ukunciphisa kwezimali ngeminyaka yezinkulungwane. Isofthweya esihle sakhuluma ngokushesha kwezinkulungwane zethu. Sihlela ukusebenza kwethu futhi sithola izicontract ezintsha. Iyisodwa kakhulu ngokubiza imali.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-EDM

umshini we-EDM ukucutshungulwa kwe-wire discharge wedm edm manufacturing intengo yomshini we-edm igama lencinci ye-cnc wire cut machine abahambiseli bemdlilo wocutshinga we-wire abasayizi bezimini ze-wire cut umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire owenzelwayo umlilo wocutshinga we-wire wesitayili izimini ze-cnc electrical discharge machines edm umlilo wocutshinga we-EDM owodwa izimini ze-wire and sinker edm wire edm taper cutting

Ukuphakama nokuphakama kwezikhathi zonke

Ukufinyelela nokugcina ukubaluleka kwezinkulungwane zokuphakama kuzoba yinto esebenzayo kumazwe okusebenza ngokupheleleyo, futhi imishini yethu ye-CNC yokukhupha amakhodi yavunyelwe ukuthola ukupheleleyo kuzo zonke izindlela zokusebenza. Ngokubhekana ngezinkulungwane ezinzima zokuhlela kwezinkulungwane zokuhlela kwe-±0.005 mm nokubaluleka kwezinkulungwane zokubuyela kwezinkulungwane zokubuyela kwe-±0.003 mm, izinhlelo zethu zinconywa ukuthi zonke iziqephu zokwenziwa ziyiziqephu zokuphakama kwe-CAD. Leveli elipheleleyo lokuphakama kuyisisekelo sokusebenza kumazwe amathile njengezokwenziwa kwezinqobo zokugcina emzimbeni, apho isithili esinye sokuphakama kusenza ukuthi iziqephu zihlukwe kwezinkinga zokubuyiselwa. Kukho umsebenzi wokusebenza kwezindustria, umthengisi wezinqobo zokugcina emzimbeni wabona ukuthi wakwenziwa iziqephu ezingama-5000 zokuphakama kwe-±0.01 mm ngaphandle kokubuyiselwa kwesiqephu. I-architecture yekhontrol yemphilo yomshini yashe yinkimbinkimbi.

Ukusebenza kahle noma kuncane ukuthenga kwezindlela zokusebenza

Ukwenza umkhiqizo ube mkhulu endaweni yokusebenzela kuyilapho kuvinjelwa izindleko zokusebenza kuyisici esiyinhloko semishini yethu yokusika izintambo ye-CNC. Zenzelwe ukusika ngejubane elifinyelela ku-300 mm2/mineziqhuba ngokushesha okungama-20% kunemishini yakudala evamileizinhlelo zethu zisebenzisa i-firmware ehlakaniphile yokuphathwa kwamandla kagesi ukuze zilungise amandla okukhipha ugesi, zinciphise ngempumelelo ukusetshenziswa kwamandla okuphelele ngo-15%. Ngaphezu kwalokho, ubuchwepheshe bethu bokuthutha izintambo obuphambili obuqondile buyandisa isikhathi sokuphila sezintambo ze-electrode esebenzayo ngama-25%, kunciphise kakhulu izindleko eziqhubekayo zokusetshenziswa. Ucwaningo lwezimboni oluhlolisisayo lubonisa ukuthi imishini yethu isebenza ngezindleko eziphakathi nezindleko zokusetshenziswa nezokusetshenziswa zamaRandi angu-0.75 kuphela ngehora lokusebenza, uma kuqhathaniswa nezindleko eziphakathi nezimboni zamaRandi angu-1.20, okuholela ekulondolozeni imali engaphezu kwamaRandi angu-3 600 ngonyaka ez Kuhlanganiswe nokufakwa kwentambo okuzenzakalelayo nezinhlelo zokubuyisela emuva ezihlakaniphile ezinciphisa isikhathi sokuphumula.