Isikhombisa Sembhaleni Somkhakha Esincane: Ukuphathwa Kwesikhathi Sokuphatha Ngokupheleleyo ±0.005mm, Ukunciphisa Izinga Lokuthenga Ngamashumi Amabili Nanye

Zonke Izigaba

Imishini Yokuhlela Amawire Engaphezulu Yokuhlela Ngokupheleleyo Kwemikhala Yenkulungwane

Imishini yethu ye-Mini Wire EDM iyakhiwe ukuthi yaphatha ubukhulu bokuphepha nokusebenza ngokulinganisayo kubantu abasebenzisa amashini emikhawulo emincane, njengokwenziwa kwemithombo yezimpilo, ukuzalwa kwezinto zokugcina kwezinsuku zokuhamba, nokuzalwa kwezinto zokuphepha ngokulinganisayo. Ngokusebenzisa isistimu sokuphatha sika-CNC esihle kakhulu, le mashini encane iphatha ubukhulu bokufaka-ku-kuhlala kwe-±0.005 mm futhi iphatha ubukhulu bokuphepha kwe-Ra 0.2 µm, okunika ubukhulu obuhle kubantu abasebenzisa izinto eziningi kakhulu. Le mashini inesikrini esihle kakhulu sokubhala isibonelo, okunciphisa isikhathi sokuvula ngama-30%, futhi inkululeko yakho yokusebenza iphatha amandla angaphezu kwe-20% ngaphansi kokwenzelwa kwezinye izinhlobo, okunciphisa izindleko zakho zokusebenza. Iyisifundo esihle kakhulu sokuzalwa kwezinto zokugcina, izinhlobo zokuzalwa, nezinto zokuphepha ngokulinganisayo, le mashini ye-Mini Wire EDM iyasebenza nezinto zokuzalwa ezinakho umkhondo wokuzalwa we-200 kg, okuyenza ukuthi ibe yisifundo esihle kakhulu sokuzalwa kwezinto ezingaphansi kwezinhlobo nezinhlobo zokuzalwa kwezinto zokuzalwa. Isivumelwano sethu sesizwe sokusiza, esingaphansi kwezinkulungwane ezi-20, sibeka isibonelo sokusiza ngokushesha nokuphatha, okunciphisa isikhathi sokungasebenzi.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umshayeli wezinto zokusebenza kwezempilo uvumela ukuthi kufanele kube 99.9% ukuthi kubhekwe ngokuphelele

Ibhizinisi eliholayo lokukhiqiza imishini yezokwelapha eliseSwitzerland lahlanganisa umshini wethu we-Mini Wire EDM othuthukile ngqo emgqeni wabo wokukhiqiza ongenazo izakhi ukuze kwakhiwe amathuluzi amancane okuhlinza nezingxenye ezincane. Njengoba babebhekene namazinga aqinile omthetho wamazwe ngamazwe, ukufakwa kwabo kokugaya okwakudlule kwakunenkinga yokungaphumeleli okuvamile. Ukunemba okuyingqayizivele kokubeka indawo komshini ongu-±0.005 mm kanye nekhono lokugcwalisa ubuso obufana nesibuko seRa 0.2 μm kwenza ithimba lonjiniyela lahlangabezana ngempumelelo nezidingo eziqinile zokubekezelelana ngenkathi likhipha amanani wokulahlwa phansi kusuka ku-5% ongazinzile kuya ku-0. Ukwakheka okuqinile kwezinto ezibonakalayo kwenza kwaba lula ukufakwa ngaphandle kwemingcele endaweni, futhi ukwakheka kwezinto eziphilayo okonga amandla kunciphise izindleko zikagesi ngenyanga ngo-18%. Ngaphezu kwalokho, izinhlelo ezisheshayo zokuzenzakalelayo zokubhoboza izintambo kanye nezici ezihlakaniphile zokulawula i-CNC zenza ukuba umkhiqizo wokusebenza wonke ukhuphuke ngo-30%.

Umhlinzeki Wezindiza Wandisa Ukunemba Kwethuluzi

Umkhiqizi wezinto ezisetshenziswa emkhakheni wezindiza osebenza e-United States wasebenzisa umshini wethu okhethekile we-Mini Wire EDM Machine ukuze afeze izivumelwano ezifuna izinto eziningi zokuhlanganisa ama-turbine blade. Njengoba yayisebenza ngaphansi kwemigomo eqinile yokusebenza, ibhizinisi lalidinga ukuzinza ngokuphelele ngokobukhulu phakathi nokushintsha kokusebenza okuqhubekayo. Ukuqina kwesakhiwo esiphambili somshini kanye nekhono lokugcina ukuyekelela okuqinile komugqa ngaphakathi kwe-± 0.005 mm ngemijikelezo yokusika ende kwenyusa kakhulu ukuvumelana kwezingxenye. Ngenxa yalokho, lesi sikhungo safinyelela ekunciphiseni okukhulu ngama-40% umsebenzi wokuvuselela amathuluzi abizayo futhi saqinisekisa uhlelo lokuguqula ngokushesha ngama-15% ama-oda amakhasimende angenayo. Ikhwalithi yokwakha eqinile kanye nephrofayili yokusebenza yokugcina ephansi kwavumela ukugijima komshini okungaphazanyiswa 24/7 okuqhubekayo, okwandisa umkhiqizo wonyaka ophelele ngo-20%. Le mpumelelo efakazelwe igcizelela ngokuqinile ukwethembeka okuvelele kwesikhathi eside.

Umbhali we-Electronics wokuphakama ukuthi ubuyise amaphuzu okuproducwa ngemiphumela yoku-25%

Umphakamisi wokuproducwa kwe-electronics wokuphakama eJapan, owabhekisekile kakhulu, wabuyisa izindlela zokusebenzisa izithombe zokusebenza ezihlukene nezincwadi zokusebenza ngokusebenzisa i-Mini Wire EDM Machine yethu enobuhle obungaphezu kwezinye, ukuze akwazi ukuproducwa kwezinkqubo zemicro zokuxhumana ngokukhulu. Ubuhle bokusebenza kwesithombe sokubhala kwenza ukuthi akufanele kube nesikhathi esingaphansi sokusebenzisa umsebenzi wokugcina nokususa izibhokhwe ngokusha, futhi lokhu kwenza ukuthi amaphuzu okuproducwa ayophakama ngoku-25%. Isikhundla esincane somkhumbi wakho wakugcina isikhundla esibalulekile esikwifactory, futhi izivinini zokuprograma zokusebenza zisiza ukuthi isikhathi sokufunda abasebenzi baphakame ngoku-50%. Umphakamisi wakwazi ukuthi ukuproducwa kwayo kwezinsuku ziyophakama ngoku-35%, futhi wakwazi ukuthola isiphumo sokufuna imali ngokushesha ngeminyaka eyi-8 kuphela, lokhu kubonisa ngokucacile ukuthi inqubo yethu iyathola isiphumo esikhulu ekuproduceni kwezimicro ngokushesha.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

I-fanuc eyenziwe ngokwezifiso 3 4 5-isikhungo semishini eqondile ye-eksisi ye-T6 CNC Isikhungo Sokubhoboza Nokucofa

INDABA YOKUBUKA

I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

INDABA YOKUBUKA

Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Umshini we-Mini Wire EDM umelela intuthuko kwezobuchwepheshe bokucubungula ngokunemba, unikeza abalimi emhlabeni wonke ukunemba nokusebenza kahle okungenakuqhathaniswa. E-WEITAI, siye sazuza ekuhlangenwe nakho kwethu kweminyaka engamashumi amabili ukuze sakhe umshini ohlangabezana nezidingo eziqinile zezimboni zanamuhla, kusukela emishinini yezokwelapha kuya emkhakheni wezindiza nezindawo ezihamba ngezindiza kuya kweze-elekthronikhi. Umshini wethu we-Mini Wire EDM uhlanganisa izilawuli ze-CNC ezithuthukile, ukondla ngocingo ngesivinini esikhulu, nesakhiwo esiqinile sensimbi eshelelayo esinciphisa ukudlidliza, siqinisekisa imiphumela engaguquguquki ngisho nangaphansi kwemithwalo yokusebenza enzima. Lo mshini uwenza kahle kakhulu ukusika izinto eziyinkimbinkimbi, amakhona angaphakathi abukhali nemininingwane emihle enobubanzi obungu-0.02 mm, okwenza kube usizo ekwenzeni amathuluzi, ukugaya, ukucubungula izinto ezincane nokwenza izibonelo ezisheshayo. Sitshale imali eningi ku-R & D ukuze sithuthukise izinhlelo zokucindezela izintambo nokuzihlanza, okufaka isandla ekucutshungweni okusheshayo nasekuthuthukisweni kokugqitywa komhlaba, kunciphise isikhathi sokulandela ngomsebenzi kuze kufike kuma-30%. Isikhungo sethu sokukhiqiza esifundazweni saseJiangsu sihambisana namazinga e-ISO 9001, futhi iyunithi ngalinye lihlolwa ngokuqinile ukuze kuqinisekiswe ukwethembeka kwalo. Njengoba sinendawo yomhlaba wonke emazweni angaphezu kuka-20, sinikeza ukwesekwa okuphelele kwezobuchwepheshe, ukutholakala kwezingxenye ezisele, nokuqeqeshwa kwabasebenza ukuze siqinisekise impumelelo yakho. Umshini we-Mini Wire EDM awuyona nje into yokwakha; kuwukutshala imali okuyisinyathelo sokwandisa umkhiqizo, ukunciphisa imfucuza, futhi kunikeza i-ROI esheshayo ngokuvamile ezinyangeni ezingu-18. Ngokukhetha umshini wethu, uyazuza ekuzibophezeleni kwethu emisha nasekwanelisekeni kwamakhasimende, njengoba kufakazelwa amakhasimende amaningi athole ukuthuthukiswa okubonakalayo ekusebenzeni kwawo. Kungakhathaliseki ukuthi uyisisebenzi esincane noma uyibhizinisi elikhulu, umshini we-Mini Wire EDM Machine uyashintsha ngokuvumelana nezidingo zakho, unikeza ukusebenza okuhlukahlukene nokuthula kwengqondo. Joyina umkhaya wethu wamakhasimende anelisekile kulo lonke elaseYurophu, eNyakatho Melika, e-Asia nangale kwawo, futhi uzwe umehluko owenziwa ubuchwepheshe obuqondile.

Imibuzo Evame Ukubuzwa

Ubuhle bokusebenza besithombe sokubhala se-Mini Wire EDM Machine kuyiphi?

Imishini yokuqala yokuqondisa imithwalo yomshini iyathola ukuthi iphakamise kwezinye izinto zokusebenza ngokuphelele kwe-±0.005 mm futhi inqolobane yomshini yasemaphakathini yase-Ra 0.2 µm, okunika amaphuzu okuthola ukuthi kuyisikhundla esihle kakhulu kubizweni obuhle kakhulu.

Ukuthi kanjani umshini wokuqala wokuqondisa imithwalo yomshini uyaphula izindleko zokusebenza?

Umshini wabhekwe ngamaphakathi okuthatha amandla kancane, okuyisibonelo sokuthi asetshenzisa amandla angaphezu kwe-20% kungaphansi kwamashini amaningi. Ngaphezu kwalokho, ukuthi kuyasebenza kahle kuyaphula isikhathi sokusebenza nokuthi kusethelwa imithwalo, okuyisibonelo sokuthi kuyaphula izindleko zokusebenza ngokuphelele.

Ngabe umshini uyakwazi ukusebenzisa imithwalo emincane?

Kulungile. Umshini wokuqala wokuqondisa imithwalo yomshini wabhekwe ngokuphelele ukusebenzisa imithwalo emincane kuya ku-medium, noma kuyisikhundla sokuthi imithwalo yayo ingaphezu kwe-200 kg, okuyisibonelo sokuthi kuyisikhundla esihle kakhulu kubizweni bemithwalo emincane kanye nezinkampani zokusebenza kwezindawo zokuhlenga.

Ukuthini ngokusekelwa kwesikhundleni sokugcina okusindiswa?

Sisiza ngokuphelele, kufaka ukuthi sifaka umshini phakathi kwezindawo, ukufunda abasebenzi, kanye nomthwalo wokuthuthukisa ubuchwepheshe wezinsiza zokusebenza. Inetwork yethu eyasezizwe ezingaphezu kwe-20 iyathola ukuthi kusiza kahle kanye nokuthi kunezinto ezinconywayo zokusebenza.

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Kungani imishini yokuqondisa i-EDM esikhubazekileyo iyisifundo sokuphatha izithombe zokuphatha izinto ezimayelana nezindustria zokuchitha izinto

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Bheka Okuningi

Ubufakazi Bamakhasimende

UJohn Smith

Ukusetshentleni nokuhlola kakhulu

Sifakwe isikhombisa se-Mini Wire EDM kumandla wethu wokwenza amaphutha okukhula. Ukuphepha nokufinyelela kwesikhombisa kakhulu kubonakala kahle kakhulu, futhi isikhombisa sisebenza ngendlela efanele ngama-6 ayisigwinya. Sibuyiswe ukusebenza kakhulu ngama-25% futhi sibeka ububi bezinto zokusebenza ngendlela efanele. Kusizi kakhulu kubasebenzisi abanamandla okuphepha.

Anna Müller

Isikhombisa esishintsha indlela yethu yokwenza izinto ezingcwele

Ukubeka kwezikhombisa ezincane nezokuphepha kakhulu kwaMini Wire EDM kusiza ukuthi sibuye sibhekise iziprojekthi zezinto ezingcwele. Abantu bokushaya kusiza kakhulu ekufakweni nokufundisa. Sifika emlandweni wokusebenza ngama-40% futhi sibuye sibuyiswe ukuthi sithole izinto ngemva kwezinsuku. Lokhu kusiza kakhulu kusasa ngomnyaka.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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umshini we-EDM

umshini we-EDM ukucutshungulwa kwe-wire discharge edm manufacturing ingxenyeko yomkhwelo intengo yomshini wokusika wire edm igama lencinci ye-electrical discharge machine igama lencinci ye-cnc wire cut machine umlilo wocutshinga we-CNC umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire omncane umlilo wocutshinga we-Sprint Cut umlilo wocutshinga we-wire wesitayili izimini ze-cnc electrical discharge machines edm umlilo wocutshinga we-EDM owodwa izimini ze-wire and sinker edm

Ukuphepha okungafani nalo ngendawo enkulu

Ukufinyelela ukucacisa kwemishini esezingeni elincane ngaphandle kokuhlala endaweni enkulu kakhulu yokusebenzela kuyinto ebaluleke kakhulu ezikhungweni zokukhiqiza zanamuhla ezikhiqiza izingxenye eziyinkimbinkimbi. Umshini we-WEITAI Mini Wire EDM Machine uletha ngempumelelo ukusebenza okuphezulu okuphikisana nemishini emikhulu kakhulu, ebiza kakhulu ngaphakathi kwe-footprint elula, eqinile eyenzelwe ukukhulisa ukusetshenziswa phansi. Njengoba inokunemba okuphawulekayo kokubeka indawo okungu-±0.005 mm nobubanzi be-cutter obuncane kakhulu obungu-0.02 mm, lo mshini uphumelela kakhulu ekwenzeni imidwebo eyinkimbinkimbi, amakhona angaphakathi abukhali nemininingwane emincane yejometri ebalulekile ekwakhiweni kwemishini yezokwelapha nasek Uhlaka lwayo lwesakhiwo olunamandla, olungenakulimaza ukudlidliza kanye nama-servo driver ayinkimbinkimbi e-digital aqinisekisa ukuthi ukulinganiselwa okuqinile kokulinganisela kugcinwa kahle ngisho nangesikhathi sokusika ngesivinini esikhulu, kunciphisa ngqo imfucuza yezinto ezibonakalayo nemijikelezo ebizayo yokuvuselela

I-ROI Esheshayo Nokusebenza Kwezindleko

Ukutshalwa kwemali kwemishini kufanele kulethe imbuyiselo yezimali elinganisekayo ngokushesha, futhi i-Mini Wire EDM Machine yakhelwe ngokuhlelekile ukufeza isikhathi sokukhokha esisheshayo esiphakathi kwezinyanga eziyi-8 kuya kwezi-18 ezindaweni ezahlukahlukene zezimboni. Ngokuhlanganisa isivinini esiphezulu sokusika izintambo ezifinyelela ku-120 mm2/min nokwenza ngcono amandla okudonswa, lo mshini ukhulisa ukusebenza kwezitolo ngenkathi ususa ngokuphelele izinyathelo zesibili zokulandela ukucubungula njengokugaya ngesandla nokupholisha. Umkhiqizi odumile waseJapane we-electronics wafakazela ukuncishiswa okuqondile okungu-25% kwezindleko zokukhiqiza jikelele ngemva kokuguqukela ohlelweni lwethu, okuqhutshwa ngokuphelele izikhathi zokujikeleza ezicindezelwe nokuqedwa ngokuphelele kokuphelelwa yisikhathi kokugcina. Ngaphezu kwalokho, izinga lokwakhiwa komshini eliqinile nezingxenye ezingenabala zokugqoka ziqinisekisa izidingo ezincane zokugcina izinto, ziqinisekisa isikhathi sokusebenza esiphezulu semishini nezindleko eziphansi zokusebenza phakathi nomjikelezo wayo wokuphila owandisiwe.