Ukuthatha kwe-Wire EDM okuphakanyisiwe: Ukuphepha kwe-±0.005° kwezinhlangano zasezulwini nezinhlangano zemithambo

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Thola Isilinganiso

Thola Isilinganiso Samahhala

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Izixazululo Zokuqedwa Kwe-Taper Cutting Precision Wire EDM Zokusebenza Okuyinkimbinkimbi

Izixazululo Zokuqedwa Kwe-Taper Cutting Precision Wire EDM Zokusebenza Okuyinkimbinkimbi

Ukusebenza kwe-wire EDM okuphambili kuthiwa ngokuthi taper cutting kusinika ukuphakama kwezinkulungwane ezinkulu kanye nezinkulungwane zokugcina isikhathi esingaphansi kuka-Ra 0.4 µm, okuyisifundo esihle kubizikazi bezempilo, kanye nezinkulungwane zokwenza izithuthi, futhi kuzo zonke izinkulungwane ezingathandabuzeki kakhulu. Ngeminyaka emibili nezinkulungwane, sibhekise isebenza sakithi sokusebenza kwe-taper cutting ukuze sifike kwezinkulungwane zokuthiwa ngokuthi maximum taper angle yezinkulungwane zokusebenza ziyi-45° kwezinkulungwane eziningi kakhulu kwezinkulungwane zokusebenza ziyi-300 mm, okuhlinzekile ukuthi kufanele kuzo zonke izinkulungwane ezingathandabuzeki kakhulu. Izinhlayisi zethu zokusebenza kwe-CNC zokuphambili kanye nezinhlayisi zokusebenza kwe-wire eziningi kakhulu kwezinhlayisi zokusebenza kwe-wire zisula umkhawulo wokubuyela emuva ngamashumi amashumi amashumi ayisithupha (30%), okuhlinzekile ukuthi kufanele kuzo zonke izinkulungwane zokusebenza. Kwezinkulungwane zokusebenza kwezempilo, ukusebenza kwe-taper cutting kuthiwa ngokuthi kwenza izinkulungwane zokusebenza kwe-turbine kunezinkulungwane zokusebenza zokuthiwa ngokuthi positional tolerance yazo iyisikhathi esingaphansi kuka-0.008 mm, okusula isikhathi sokusebenza emuva ngamashumi amashumi amashumi ayisine (40%). Kwezinkulungwane zokusebenza kwezimpilo, sifike kwezinkulungwane zokusebenza kwezimpilo zokuthiwa ngokuthi burr-free conical features kwezimpilo zokuthiwa ngokuthi titanium implants, okusula isikhathi sokusebenza ngamashumi amashumi amashumi ayisikhombisa (25%). Isoftware yethu yokuthiwa ngokuthi taper calibration eyadluliselwe ngaphandle kwesifundazwe, kanye nokukhokhwa kwezinhlayisi zokusebenza kwe-wire ngokushesha, kuhlinzekile ukuthi kufanele kuzo zonke izinkulungwane zokusebenza kwezinkulungwane zokuthiwa ngokuthi repeatability yazo iyisikhathi esingaphansi kuka-±0.01 mm.
Thola Isilinganiso

Ukuqinisa Ukuphatha Kwe-Taper Okuphelele Ngemibono Yonke

Ukubuyisela Amaphoyisa We-Aerospace

Umphathi wokulungisa amaphoyisa we-aerospace owaphakeme wabona izinkinga ekubuyiselweni kwe-amaphoyisa enobuchwepheshe obuncane okufuneka kube nezinkampana zokutshisa, okubaluleke ukuthi kube nezinkampana zokutshisa zokutshisa ngokuphelele. I-EDM yethu yamathuba, eyisikhiwe ngokukhula kwe-4-axis, ibe yasithola inkampana yokuqala yezinkampana zokutshisa e-30° nesiphakade sokugcina esingekho kwi-0.003 mm, isikhundla sesifunda i-AS9100 esihle. Isistimu sokuhlanza ngokuphelele sokushisa sibiza izinto ezimbi emaphoyiseni amaningi, okuvumela ukungabikwa kwesilingo sokubuyiswa. Ngokwalesi simo, umkhankhali wabeka ubuyiselwe phansi ngokuphakeme kwe-60% futhi wabuyisela ubude bokusebenza kwebhilezi ngokuphakeme kwe-35%. Ukunzima kokuphakema kwe-EDM yethu kusiza abasebenzi bakhe ukuguqula phakathi kwezinhlobo zezinhlobo zemaphoyisa ngokushesha, okuvumela ukuthuthukiswa kwezinhlobo zokusebenza ngokuphakeme kwe-50%. Lokhu kubonisa ukuthi siyakhumbula ukuthi sifuna ukusolve izinkinga zokusebenza zokuphatha ngokuphelele nokuphatha ngokuphelele.

Ukwenza Amaphoyisa Emedisini

Ikompani yesithu sezokuphatha isifo isebenzisa indlela yokuthengisa izimpilo zokubeka kwezinye izinto ezisemthwakathini, okunye nezimpilo zokubeka kwezinye izinto ezisemthwakathini, ezingaphansi kwezimpilo zokubeka kwezinye izinto ezisemthwakathini. Ukusebenzisa ukuthintela kwetha-wire EDM kwezimpilo zokubeka kwezinye izinto ezisemthwakathini kusinika isikhundla sokugcina esihle soka-Ra 0.2 µm, okuyindlela eyodwa ekufanele kusukela kwezimpilo zokubeka kwezinye izinto ezisemthwakathini. Ngokusebenzisa amaprojekthi akhethekileyo okuthintela, sizimisele izinkulungwane zokuthintela ngokuphelele kwezimpilo zokubeka kwezinye izinto ezisemthwakathini, futhi sizibeka kwezimpilo zokubeka kwezinye izinto ezisemthwakathini, okuzimelela isikhathi sokuthintela ngokuphelele kwezimpilo zokubeka kwezinye izinto ezisemthwakathini kusukela ku-45 minithi ku-30 minithi. Isikhundla sokuthintela esihle sisizimelela ukuthintela kwezinye izinto ezisemthwakathini, okuzimelela izimali ngokuphelele ngo-28%. Ithimba lokuhlolwa kwezimpilo zokubeka kwezinye izinto ezisemthwakathini lalithola isiphumo sokuphumelela ngokuphelele ngo-99.5%, futhi izimpilo zokubeka kwezinye izinto ezisemthwakathini zazifumana isithombe se-CE ngaphandle kokuzimela. Lokhu kubonisa ukuthi sizikwazi ukuphikisana nokuthintela kwezimpilo zokubeka kwezinye izinto ezisemthwakathini ngokuphelele ngezindawo zokuthintela ezihle.

Ukuvuselela kwezindawo zokuthintela nezindawo zokuthintela

Umphakeli wemithombo nezinkampani eJalimane wadinga izinto eziningi zokugcina ukuthi zibe yizindlela zokufaka amaphuzu emithombo yezinkampani zomshini wemoto. Imishini yethu yokuqondisa imithombo yamandla (wire EDM) enazo izindlela zokugcina ziyakwenza ukuthi izindlela zokugcina zibe nesikhundla sokugcina ngokuphelele ngokulinganayo kwe-±0.01°, okunika ukuthi iziqephu zihlale zihlala kusuka kumithombo ngokuphelele. Isikhashana sokugcina sibhala ngokukhula ngokulinganayo kwe-20% kulokho okwenzekile kumishini wabo olandelayo, futhi ukugcina kwemishini yamandla yashekelwa ngokulinganayo kwe-18%, okunciphisa izindlela zokusebenzisa izinto ezinokugcina. Umthombo wabuyela ngokulinganayo kwe-30% ngokuba umfanekiso wendawo wabuyela ngokuphelele futhi akukho mikro-khrekhi ezincinci. Umthengisi wabeka isibonelo esikhulu ekutheni izivinini zokusebenza ziyakwazi ukuzinikela ngokuphelele futhi ukusebenza kwezinye ziyakwazi ukuzinikela ngokuphelele, okunciphisa isikhathi sokungasebenzi, okubangela ukuthi ukuphatha kwabo kwezinsuku zokuphatha kwezinsuku ziyakwazi ukuvutha ngokulinganayo kwe-25%. Lokhu kubonisa ukuthi ubuchwepheshe bethu bukhuluma ngokuphelele kubuchwepheshe bokuphatha kwezwe.

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Umshini Wokusika Intambo we-Precision Multi-Cut Edm Wire CY-320Pro Middle Speed Wire EDM Machine

Ukunemba okuphezulu Umshini Wokubhoboza Imbobo Ovundlile Ovundlile kanye Nomshini Oyisicefe TK2120 INDABA YOKUBUKA

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Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

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I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

Ukuthatha kwe-Wire EDM ngokuthintana kuyindlela yokuvelisa izinto ezihle ekuphatheni, eyenza ukuthi kwenziwe izinto eziphezulu zokuphatha ngokuthintana, okuyisifundo esiphakeme kakhulu emizini yezindustria zokuphatha ngokuphezulu. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., siyabhekise iminyaka engamashumi amabili kuzo ukuthi sibuyise le teknoloji, sibonakalise njengomthandazo wethu othembekile kubantu abavelisa emhlabeni wonke. Izimboni zethu ziyahlukumeza indlela yokusebenza yezinto zokuphatha nezinhlobo zezinkampani zokuphatha ngokuphezulu, okunika umsebenzi wokuphatha ngokuphezulu kwezinhlobo zezinto zokuphatha nokuthintana. Isibonelo, isikhwama sokuthintana esiphezulu sokulinganiso 45° singafinyelela ngokuphezulu kakhulu, nangona izinto zokuphatha zingaphezu kwe-200 mm kwezintambo. Lokhu kuyisidingo esikhulu kumasevisi apho kufanele kwenziwe izihlangothi zokuhlisa izinto ngokuthintana kwezihlangothi zokuhlanza, futhi izithombe zemithandazo yezempilo zinokuthintana ngokuphezulu.

Inqubo yethu yokukhiqiza inamathela ezindinganisweni ze-ISO 9001:2015 futhi sisebenzisa ukuhlolwa kwekhwalithi okuqinile kuzo zonke izigaba, kusukela ekukhetheni izinto zokusetshenziswa kuya ekuhlolweni kokugcina. Ifektri yethu eseSifundazweni saseJiangsu, eChina, ifakwe izikhungo eziphambili zokucubungula imishini nezinhlelo zokulinganisa nge-laser eziqinisekisa ukuthi umshini ngamunye usebenza ngokunemba okuphambili. Ukuze siqinisekise ukuzinza kwesikhathi eside, sisebenzisa izakhiwo zensimbi yokuncibilikisa ezinokuxubha okungcono kokudlidliza, okuholela ekuqedeni komhlaba okucocekile njengoRa 0.2 μm. I-pulse generator yethu eyimfihlo inciphisa ukulimala okushisayo, okubalulekile ekugcineni izakhiwo ezingokwemvelo zezinsimbi zamathuluzi eziqinile nezingxubevange ezinkulu.

Kwimboni yasezweni, izimboni zethu zisetyenzisiwe ngabantu abaningi kunezinkampani ezi-500 ezingu-20 izwe, kubandakanya iJalimane, iStati Yokuzimele, neJapani. Umzekelo, umthengisi wemifuba weJalimane wasebenzisa isithombe sethu sokukhupha ukusuka kwezinye izinto zokugcina, futhi waphumula ukuthi kufanele kubhekwe ngokushesha ngokuphela kwe-40%. KweIndia, umthengisi wemilayezo yasemkhathini wabeka isithombe sethu ukwenza izinto zokugcina zemotolo ngezindawo zokukhupha, futhi waphumula izinkinga eziningi zokubhekwa ngokushesha okudingekile ngabantu abathengisa. Lezi ziqukethu zokuphumelela zibonisa ukuthi sithandaza ukuthuthukisa izinkinga zokwenza izinto zokusebenza ngokuhlukahluka.

Sihamba futhi ngokwesibonelo sokufundisa abasebenzisi nezinkonzo zeminyaka emva kwekusebenza. Iziprogram zokufunda zethu ziyakhokha ukuphakamisa, ukulungisa ukubambisana kwezikhala, nokulungisa izinkonzo, okunika izindlela zokusebenza ukuthi baphakamise amashini. Inetwork yethu yokusebenza emhlabeni wonke iyaphendula ngemizuzu e-48, okunciphisa isikhathi sokungasebenzi. Ngokukhetha izisombululo zethu zokubambisana kwezikhala zokususa izihlangu, uthenga ubuhle obukhona, ubuciko, nobukhulu bokusebenza. Uma ungena kwezindawo zokusebenza zemoto, zokugcina izinto, zokusebenza kwemoto, noma zokusebenza kwezimali, ubuchwepheshe bethu buvela kuwo ukuthi ubuyise indawo yakho yokusebenza futhi ubuyise ukuthuthukisa kwezinhlangano.

Imibuzo Evame Ukubuzwa

Ukugcina okukhulu okwenzekile kumishini yethu yokuqondisa imithombo yamandla (wire EDM) kuyiphi?

Izimisini zethu zingakwazi ukufinyeza i-angle yokugqibela yezinkulungwane eziyisishiyagalombili nezintathu, kusukela kubude bokuphakama kwezinto ezizokusebenziswa nokubude bekhwifi. Kuzinto ezizokusebenziswa ezinokuphakama okungaphezu kwezintathu amashumi amabili namahlanu, sizihlalela ukuthi sibe nesikhundla esihle ngokubhekisele kwezinkulungwane zezintathu amashumi amabili nezintathu, okubhekiswe kwezinkulungwane zezintathu amashumi amabili nezintathu. Lokhu kuboniswa ngokuphelele ngokusetyenziswa kwesistimu yokuqinisa isikhundla esihle, esisebenzisa izencoda zokubona. Isithakazelo setekhniki singasiza ukukhetha iziparamitha eziphelele kumsebenzi wakho, ukuze uthole izindleko ezincane ngaphandle kokukhula ukuthi isikhundla sesifunda.
Ukukhupha kwe-taper kungakubangela ukwenta okuncane kwesifunda sokugcina ngokuthi isiphakathi sikhuphile, kodwa ukukhupha kwe-pulse esihle kanye nokufaka kwe-mitigate kuyisibonelo sokuthi. Kuzo zizindikimba zezindilinga zokukhupha, sizifumana i-Ra 0.4 µm kwezindlela zokukhupha ezinkulu kune-30 degrees, futhi i-Ra 0.6 µm kwezindlela ezinkulu kune-45 degrees. Sinezindlela zokukhupha eziningi ezingakunciphisa isifunda ku-Ra 0.2 µm. Izimboni zethu zihlawulwe ukuze zilahlele isandla sokukhupha, ukuchaza ubuhle bokuphatha.
Izimboni zethu ze-wire EDM ziyasebenza nezimali zonke ezingasemthwakweni, kufuneka kubhekwe i-hardened steel, i-aluminum, i-titanium, i-copper, kanye ne-carbide. Siyaphumelela ekukhuphweni kwezimali zokukhupha kwe-metal matrix composites kanye ne-superalloys ozisetyenziswa kwezindilinga zokukhupha kwe-aerospace kanye ne-automotive. I-wire electrode iyachazwa ngokuchaza ukuchaza kwezimali kanye nokuthi kufuneka kubhekwe ukuchaza okufanele. Isithakazelo sethu sibhala izindlela zokusebenza ngokuphelele ukuze sibone ukusebenza kahle kanye nokulahla okuncane kwe-wire.
Amashini asekhaya amanji akhiwe ngokusebenzisa isistimu yokulawula okungaphansi kokugcina, nokubhabhisa ngokushesha indawo yemithwalo nezimboni. Sifaka amaprogramu we-AI okukhombisa ukuthi imithwalo iyagqamisa futhi izimboni ziyagqamisa, ukuchaza isibalo sokugqamisa esifanele ngokuphambili kwesikhathi sokusebenza. Ngaphezu kwalokho, sizimisele ukuthi kwenziwe ukulawula kabusha ngokusebenzisa amabhlokhi okulinganisa okuzenzekelayo ukuze kuhlanganiswe ukuthi kuyasebenza ngokuphelele. Kulesi sibhalo, sikwenza ukusebenza okuphambili kwe-24 emahora ngeminyaka eyisihlanu ngezilinganiso zokubuyela phakathi kwe-±0.005 mm kwezinto eziningi zokugqamisa.

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Ukunemba Okuhlukile Kokubamba Izingxenye Zesikhala Somoya

Sashintshela ku-EDM kaTaizhou Chuang Yuan yokukhiqiza ama-compressor anezindawo eziyinkimbinkimbi zokwenza ama-conic. Ukunemba kwemishini kuyinto evelele, kugcina ukuyekelela okungu-± 0.002 mm njalo. Lokhu kuye kwanciphisa kakhulu izinga lethu lokulahlwa kwempahla ngo-50%. Ukuqina kwalo mshini kwenza kube lula ukusika ngesivinini esikhulu ngaphandle kokwenza umonakalo ekuqondeni. Ukusekela ngemva kokuthengisa kuyashesha futhi kunolwazi, kusisiza ukuba senze izinqubo zethu zibe ngcono. Sesivele si-ode umshini wesibili ukuze sihlangabezane nesidingo esikhulayo.

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Ukuqonda Kokugcina Kwemithambo Yokubhala Ngokupheleleyo Kwezinkundla Zomhlaba

Ikompani yethu iyakha izinkundla zomhlaba ozidinga amaphuzu okubhala ngokupheleleyo nokubhala kwezinkundla zomhlaba ngokupheleleyo. Le mashiya yayisebenza ngokupheleleyo ngaphezu kweyishumi nambili, ibonisa ukuthi amaphuzu ayabhalwa ngaphezulu kwezidingo futhi iyanciphisa isikhathi sokusebenza ngama-20%. Isici sokulungisa ngokuzimela sibhindela ukuthi iwire ihlale ngaphandle kwezinqumo zokugcina ngokupheleleyo. Ukufundisa okukhaziyelwe ngumthwana wasebenza wabonakala ngokupheleleyo, futhi sizakwakha ngokushesha emsebenzini ngeminyaka yokuqala yokuqashwa. Sibonakalisa ubuhle bokuthengiselwa nokubhekeka kwezinto ezinamandla.

Thola Isilinganiso Samahhala

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i-EDM yokusika izintambo ukusika izintambo ngenxa yokuguguleka ingxenyeko yomkhwelo intambo edm intengo intengo yomshini wokusika wire edm igama lencinci ye-electrical discharge machine igama lencinci ye-cnc wire cut machine umlilo wocutshinga we-CNC ukusebenzisa iwire abasayizi bezimini ze-wire cut izimini ze-5 axis edm imishini yocuncu yokuphepha ye-ARD umlilo wocutshinga we-wire wesitayili izimini ze-cnc electrical discharge machines edm umlilo wocutshinga we-EDM owodwa izimini ze-wire and sinker edm
Ukuthuthukisa Kwezindlela Zokulungisa Ukuphakama Ngokwesibonelo Sokubona

Ukuthuthukisa Kwezindlela Zokulungisa Ukuphakama Ngokwesibonelo Sokubona

Ukuze sicinise ukuthi iziphumo zokuphakama kuzoba nezimali eziningi, sizifaka isistimu sokulungisa ukuphakama ngokuzenzakalelayo esisebenzisa izikhumba zokugcina nokuvumela amasensha okubona ukuthi ubude bakho bokuphakama. Lokhu kusivumela ukuthi sivuleke noma yimaphi amadraga okuhlelwa kwemashini, futhi sifika ekutholeni ubude bakho bokuphakama ngokulinganayo ngokulinganayo ngokulinganayo ngokulinganayo (±0.005°) ngaphandle kokusebenzisa umsebenzi wendawo. Kuzo zonke izinhlelo zokusebenza ezingaphansi kwezomkhakha waseShine, lokhu kucindeze isikhathi sokuhlelwa ngamashumi ayisikhombisa (70%) futhi kuvuma ububi bekuphakama kwezinto zokufaka, okuyisibonelo sokuncindeze ukungafani kwezinto zokufaka. Isistimu yilokho esingathandabuza, futhi inokwenziwa ngokushaya indawo yekhobhi, ukuze abasebenzi abangaphansi kakhulu banezimali eziningi. Ngaphezu kwalokho, isoftwe ye-monitoring yethu yezinsizakalo iyahlola izimo zokuphakama futhi iyavumela iziphumo zokuphakama ngokushesha, okuvuma ukuthi kunezimali eziningi.
Ukusika Okuphezulu Okuhamba Ngejubane Eliphakeme Okubonisa Ukuphelela Okuphakeme

Ukusika Okuphezulu Okuhamba Ngejubane Eliphakeme Okubonisa Ukuphelela Okuphakeme

Ikhono lethu eliyingqayizivele lokusika ngejubane eliphakeme elivumela ukusika ngejubane elifinyelela ku-300 mm2/min ngensimbi enobukhulu obungu-10 mm, ngenkathi kugcinwa ukunemba kwe-angle ye-conic engu-±0.01°. Lokhu kufezwa ngohlelo lwe-servo-system olunama-axis amaningi olwenzelwe ngokukhethekile kanye ne-generator enamandla yokushaya enokulawula okuguquguqukayo. Imiphetho ehlanzekile yokusika nendawo encane ethinta ukushisa iqinisekisa ukuthi izakhiwo zomshini zesitho sokusebenza ziyalondolozwa, okubaluleke kakhulu ezingxenyeni ezibhekene nemithwalo yokukhathala. Ukuze umhlinzeki oholayo wezingxenye zezimoto eJapane, umshini wethu wenza ukuba kukhiqizwe ama-aluminium extrusion dies ngezikhathi zokusika ezisheshayo ezingu-15% kanye nokuphila okude okungu-25%. Phakathi naleso sikhathi, umkhiqizi wamathuluzi e-USA wabika ukwanda okungu-40% kokukhiqizwa ngenxa yokukwazi komshini ukubhekana nezici eziyinkimbinkimbi ze-conical ekuhlelweni okukodwa. Ukuhlanganiswa kwe-module yokunciphisa ukucindezeleka kunciphisa ingozi yokuqhekeka, okwandisa ukuqina kwengxenye.
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