Imishini Yokukhupha Ngamathwala Ekhuselekile: Ukunciphisa Amasimbi Ngamathwala Ngokuphakeme 35% & Ukuthola Ukuthola Kwesibonelo Sokuthola Ngokuphakeme ±0.003mm

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Thola Isilinganiso Samahhala

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Isivinini Sombululo Sokukhupha Amathambo Ngokulinganisa Kakhulu Sokusebenza Kwizwe Lonke

Isivinini Sombululo Sokukhupha Amathambo Ngokulinganisa Kakhulu Sokusebenza Kwizwe Lonke

Imishini yethu yokukhupha izihluzi, eyakhiwe ngu-WEITAI, iyashicilela ukuthembeka nokuthintana kwezinhlekehleke kumfundo wokwenza amathuba emhlabeni wonke. Yakhelwe ukuze isebenze ngokwemiphumela emikhulu kwezindawo zokwenza izinkampani zezibhambo, izinkampani zokwenza izinye zezibhambo, nezinkampani zokwenza izihluzi, leshini liyasebenzisa teknoloji yokuqondisa izihluzi yomthwalo (wire EDM) eyenza ukuthi isebenze ngamaphuzu amaningi ngaphandle kokugcina ukuthembeka. Ngokuthembeka kwakho kwezindleko zokufaka ku-±0.005 mm nokuthembeka kwesifunda sokuqondisa ku-Ra ≤ 0.8 μm, isebenza ngokuthembeka ngokuphelele nangokusebenza kahle ngemva kwezikhathi ezide. Le shini inesikontrola se-CNC esihle ukusetyenziswa, esivumela abasebenzi ukuguqula phakathi kwezinhlekehleke ngokushesha, futhi ukuncima isikhathi sokuvula ngaphezu kwe-35%. Ngaphezu kwalokho, indlela yakho yokusebenza ngokuthintana kwezinhlekehleke iyasebenza ngokuthintana kwezinhlekehleke, ibhala umkhulu wezimali ngaphezu kwe-20% kulokho okusebenzayo kwezinhlekehleke zokubhalwa, okuyenza ukuthinta kwezimali kubalulekile kwezinkampani ezingaphezulu kanye nezingaphezulu. Kwezincwadi zokuhlola kwezinkampani zezibhambo eGhelamane, le shini yokukhupha izihluzi yavuma ukuthi ubungakanani bavuma ngaphezu kwe-40%, futhi ubungakanani bokukhupha izihluzi bavuma ngaphezu kwe-25%.
Thola Isilinganiso

Amazwi Okwesibonelo Esikodwa Ngokwempilo Kwamashini Okusebenza Ngokuphinda Usebenzisa Ukuthintela Amawire

Ukuvutha Ukuchaza Kwezifundo ZaseSwisi

Izinhlangano ezikhulu zokwenza amaphutha eSwitzerland zazisiza kuzo izinkinga zokusebenza zokuphatha ukuthi kufanele kubhekwe ubude obuncane kanye nokugcina okuncane kwesifunda sokugcina ngokupheleleyo kwezinto zokusebenza zokwenza izihlangothi, ezinamaphutha amaningi. Ngokukopisha ngokupheleleyo kwesikhombisa sethu esihle sokusebenza ngokuphinda-phinda kwezihlangothi ngokupheleleyo kumkhumbi wabo wokusebenza, itimu lokusebenza lalibona ukuthi kusenziwe ukuphula isikhathi sokusebenza ngokupheleleyo ngama-30% futhi laligcina ukuthi kubhekwe ubude obuncane bokuphatha ngokupheleleyo ngama-±0.003 mm. Ukuthi kusenziwe ukuphinda-phinda kwezihlangothi kuyisici esishaya isikhombisa sokuthi abasebenzi bakwazi ukusebenzisa izinto eziningi kunezimilingo ezi-12,000 ngomkhumbi womunye, okuyisibonelo sokuthi kusenziwe ukuphula ukusebenza kwezihlangothi ngama-50% kulokho kusenziwe ngokusebenza kwezihlangothi zokusebenza zokuzalwa kwezinye. Lokhu kusenziwe ukuthi kusenziwe ukuphula ukuthenga kwezihlangothi ngama-50% futhi kusenziwe ukuthinteka kakhulu kokusebenza kwezikhombisa ngokuphatha kwezikhombisa zokuthinteka kanye nokulungisa izihlangothi.

Ukuvuselela Ukusebenza Kwezinhlangano Zokuzalwa ZaseNtia

Isikhungo esivelele sokukhiqiza izingxenye zezimoto eNdiya kwakudingeka sikhulise kakhulu amandla okukhiqiza nsuku zonke ukuze sanelise isidingo sesifunda esandayo ngokushesha ngaphandle kokuyekethisa ikhwalithi yezingxenye. Ukusebenzisa umshini wethu wokusika izintambo osebenza kahle kakhulu owawusetshenziswa kaningi kwavumela lesi sitshalo ukuba senze imisebenzi eqhubekayo, engenamuntu, yokusebenza ngezikhathi ezintathu, kungaphansi kokuqondisa okuncane. Uhlelo oluthuthukile lokuzenzakalelayo lokufaka izintambo lwashintsha isikhathi sokuphazamiseka kwe-thread-up ngama-45%, kuyilapho uhlaka lwesakhiwo esinamandla sensimbi yokuncibilikisa luqinisekisa isikhathi esiphakeme sokusebenza esiqhubekayo esingu-98%. Phakathi nezinyanga eziyisithupha zokuhlanganiswa okuphelele, ibhizinisi lakwazi ukukhulisa amandla okukhiqiza angu-55% ngenkathi liphumelela ekucindezeleni amazinga okwaliwa abe ngaphansi kuka-1%. Ngaphezu kwalokho, i-interface ye-software enembile yavumela opharetha bezimboni ezikhona ukuba baqede ukuqeqeshwa okuphelele kwamakhono okusebenza ezinsukwini ezimbili nje kuphela, okwenza kube nokonga okukhulu kwezindleko zokuqeqeshwa kwabasebenzi.

Ukwenza lula ukukhiqizwa kwezingxenye zezindiza e-USA

Umhlinzeki wezingxenye zezindiza ezikhethekile wase-United States wayehlangabezana nokungasebenzi kahle okukhulu kokukhiqiza okubangelwa imfucuza enkulu yezinto zokusetshenziswa kanye nekhwalithi engaguquguquki yomshini phakathi kwama-superalloys anamandla amakhulu. Ukusebenzisa umshini wethu wokusika wire ongasetshenziswa kabusha kwashintsha ngokuyisisekelo ukuhamba kwabo komsebenzi wokukhiqiza. Umshini wokulawula ngokuqondile uhlelwe ngempumelelo ukunciphisa izinga lokulahlwa kwezingxenye ngo-30%, kuyilapho ubuchwepheshe bezintambo ezingasetshenziswa kabusha benza ukuba kusikwe kalula ama-alloys asezindizeni ashisayo. Njengoba yayihlomele ngohlelo lokuzenzakalelayo lokulungisa ukuphakama, lesi sikhungo sasingenali ezindleleni zokulungisa ngesandla, sinciphisa isikhathi sokulungiselela izinto zokubonisa ngamasenti angu-60%. Ikhono eliphakeme lomshini lokugcina ukuqondana okuyingqayizivele ngaphakathi kuka-0.005 mm phezu kobukhulu bezinto eziyinkimbinkimbi ezingama-300 mm kwabenza bakwazi ukuthola izinkontileka zenani eliphakeme ezivela kubakhiqizi abakhulu be-aerospace OEM.

Imikhiqizo Ehlobene

Emkhakheni wokuncintisana wokukhiqiza kwanamuhla, ukunemba nokuqina kubaluleke kakhulu. Umshini wokusika wire osetshenziswa kaningi, owaziwa nangokuthi wire-cut EDM (Electrical Discharge Machining), uye waba ubuchwepheshe obuyisisekelo sokukhiqiza izingxenye eziyinkimbinkimbi ngokunemba okuphezulu nokulahla imfucuza okuncane. Ngokungafani nezindlela zendabuko zokusebenza ezincike ekuxhumeni ngokomzimba, ukusika izintambo kusebenzisa intambo encane, ekhokhiswa ugesi ukuze kunciphise izinto, okuvumela ukwakheka okuyinkimbinkimbi nokubekezelelana okuqinile okungenakwenzeka ukufeza ngama-drill noma ama-mill avamile. Igama elithi 'okusebenziseka kabusha' ligcizelela ikhono lomshini lokusebenzisa intambo kahle, njengoba ingagoqwa futhi iphinde igingqwe ukuze kuvezwe izingxenye ezintsha, okwenza isikhathi sokuphila kwesiponji ngasinye sibe side kakhulu. Lokhu akugcini nje ngokunciphisa izindleko zezinto ezibonakalayo kodwa futhi kunciphisa isikhathi sokuphumula sokushintsha izintambo, okuyinto ebalulekile ezindaweni zokukhiqiza ezinomthamo omkhulu. I-WEITAI ibilokhu iphambili kulobu buchwepheshe kusukela ngo-2003, ikhiqiza imishini ehlanganisa ukuqina nokunemba. Imishini yethu yokusika izintambo engasetshenziswa kabusha inesakhiwo sensimbi esindayo esivikela ukudlidliza, okuqinisekisa ukusika okuzinzile ngisho nasejubane elikhulu. I-servo motor drive inikeza amazinga okusheshisa okuhamba afinyelela ku-20 m/min, okusheshisa inqubo yokusika ngaphandle kokuphazamisa ikhwalithi. Enye yezinto eziyinhloko ezihlukanisa imishini yethu uhlelo lokulawula ukushaya okuhlakaniphile, olwenza amandla okudonswa kwezinto zibe ngcono kuye ngobukhulu bendaba nohlobo lwayo, kunciphise ukuqhuma kwentambo futhi kuthuthukise ijubane lokusika kuze kufike ku-15%. Ngaphezu kwalokho, imishini yethu ifakwe uhlelo oluseqophelweni eliphezulu lokuzifakela ucingo olungaphinde lufake ucingo oluphukile ngemizuzwana engu-30, luqinisekise ukusebenza okuqhubekayo nokukhiqiza okuphezulu. Ukulawulwa kwe-CNC, okuthuthukiswe ngaphakathi, kunikeza isikhombimsebenzisi esibonakalayo sokuhlela nokulandelela, okwenza kube lula kubasebenzisi bamazinga ahlukahlukene amakhono. Ngokuphathelene nokusimama, imishini yethu idla amandla angaphansi ngo-20% kunamamodeli afanayo, okufaka isandla ekunciphiseni ukukhishwa kwe-carbon. Ngaphezu kwalokho, ucingo olusetshenzisiwe luyasetshenziswa kabusha, luhambisana nezinhlelo zokukhiqiza ezihlanzekile emhlabeni wonke. Izimboni emhlabeni wonke ziye zasebenzisa imishini yethu yokusika izintambo ezingasetshenziswa kabusha ukuze zithole imiphumela ehlukile. E-United States, umenzi wamathuluzi nama-die wanciphisa izikhathi zokwenza izinto ngo-28% futhi wakhulisa ukusetshenziswa kwemishini kusuka ku-70% kuya ku-93% ngemva kokushintshela kumodeli yethu. EJapane, umkhiqizi we-electronics wafinyelela ekuqedeni komhlaba ongu-0.5 μm Ra, okwenza bakwazi ukukhiqiza izixhumi ezinembile ezihlangabezana namazinga asezindaweni eziqinile. Ukuzibophezela kwethu ekuthuthukiseni ikhwalithi kusekelwa ukuhlolwa okunzima nokuhambisana nezitifiketi zamazwe ngamazwe ze-CE ne-ISO, okuqinisekisa ukuthi wonke umshini ushiya ifektri yethu usesimweni esihle kakhulu. Lapho utshala imali emshinini wokusika wire ongasetshenziswa kabusha ovela kwa-WEITAI, awuthengi imishini nje kuphela; uthola impahla eyisici esibalulekile eyothuthukisa ukusebenza kahle kwakho, ikhwalithi yomkhiqizo nokunakekela kwakho imvelo. Joyina amakhasimende angaphezu kuka-500 anelisekile emazweni angu-20+ asithemba ngezidingo zawo zokusika ngokunemba.

Imibuzo Evame Ukubuzwa

Kusho ukuthini ukuthi 'ingasetshenziswa kabusha' emshinini wokusika wire?

Kulokhu kwezindlela zokususa izihluzi ngamandla, 'okusebenzisa kabusha' kubhekisa ku-umsebenzi wemishini yokusebenzisa isihluzi esifanayo kabusha ngokukhupha nokunika amaphuzu amasha. Lokhu kubiza ubude obunguqo beshihluzi, kunciphisa ukuthwasa kwamathambo kanye nokunciphisa izindlela zokusebenzisa izinto ezinokuthwasa. Imishini yethu yadibukwa ukuze ibe yinkulu yeshihluzi ngokusebenzisa ukuthintana okuphelele kanye nokusetshenziswa kokuphakanyiswa kokuphakanyiswa kokuphakanyiswa, ukuhlinzekela ukusebenza okuhle kuphakade kwezihluzi.
Ukuthinta kuyiphendula kubukhulu bakho besebenza. Ngokujwayelekile, abasebenzi bethu bakhomba ukuthinta kwezihluzi ngokulingana ngo-25-40% ngokubhekisele kubizo lokusebenzisa kabusha. Kusukela ngokuba isihluzi sibe yinkulu, kunciphisa isikhathi sokungasebenzi ngokuguqula isihluzi, kunciphisa isikhathi ngokulingana no-2 amahora ngalishift ekusebenzeni kakhulu. Ngokudibaniswa nokunciphisa ukusebenzisa amandla, ukuthinta kwezinto zokusebenza kunganciphiselwa ngokulingana no-30% kulokho kwezindlela zokusebenza zokusebenzisa izihluzi zokusebenza ngamandla.
Yebo, imishini yethu iyakwakha izinto eziningi kusukela ku-300 mm kwezintambo. Umshini wokugcina amandla nokufusha okuhle kubiza ukuthi kuzosha ngokuphelele kwezintambo ezide. Ukuthi kuyathuluzwa ngokuzenzakalelayo kusiza ekwenzeni kwezintambo ezide, futhi iziphakamiso zokukhanya ziyakwakha ngokuthatha isikhundla sokukhanya ngokuthinta isitha nesintambo.
Imishini yethu ibonisa ukuthi kuyasebenza ngokuzenzakalelayo kwe-CNC nesikrini esibonisa izinto, okuvula ukuthi kufanele kufundwe ngokushesha. Abaqhubi abaningi bakhona kubona ukuthi bafuna 3-5 imini yokufunda ngokuphelele ukuze bakhululekile. Sisiza ngokuthabatha izindaba zokufunda, izividiyo zokufunda, nokuthuthukisa ngokuphakathi kusukela emuva ukuze ubungani bakho bakhululekile ngokushesha nokuhle.

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Ubufakazi Bamakhasimende

John Miller
Ukusetshentleni nokuhlola kakhulu

Ukuqonda kwethu ngomkhombisi wokuvula imithwalo emiselwe ku-WEITAI kuyisiphumo esihle kakhulu. Umphumela wokuphepha nokubuyisela kuyaphikisa izidingo zethu, futhi umthwalo wokuvula omiselwe kuyavula izindleko zethu zokusebenzisa ngeminyaka ngokugcina ngo-38%. Umkhombisi uya sebe sebese ngemizuzu engaphezu kwe-3000 ngaphandle kokungasebenzi kahle, futhi itimu yokusiza teknikhi yisikhathi esihle kakhulu. Sisho kakhulu ukuthi lokhu mkhombisi kuyisibonelo sokusebenza kanye noma yikuphi okusebenzayo okuphepha ngokuphepha.

Markus Weber
Isibonelo sokuguqula umlando wethu wokuproducwa

Ngoba sithuwa lomkhombisi wezinto zokuzimela e-Europe, sifuna umkhombisi owenzelwa ukusebenza ngokukhulu ngaphandle kokukhula ukuphepha. Umkhombisi wokuvula imithwalo emiselwe wabeka ubukhulu bethu ngokuproducwa ngokugcina ngo-45% futhi wabeka ubukhulu bethu bokufa ngokugcina ngo-22%. Ukuvula kwamandla kuyakhiwa kakhulu; sibona ukuthi izibhalo zethu zokuvula amandla zazigcina ngo-15%. Isibhalo sokusebenza esihle somkhombisi sasenza ukuguqula kuhle kubantu bethu abasebenzisa. Lokhu kuyisibonelo sokuthenga esihle kanye noma yikuphi umsebenzi othenga.

Thola Isilinganiso Samahhala

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Ukuthuthukiswa kwe-Teknoloji Yokuvula Imithwalo Emiselwe

Ukuthuthukiswa kwe-Teknoloji Yokuvula Imithwalo Emiselwe

Isiphumo sokubhekisana nesayensi yomsebenzi wethu wokuthintela izihlangu zokusebenzisa kabusha, ngumlando wokuphatha izihlangu, okunikeza ukuthi isihlangu esisodwa singasebenzisa kabusha ngamakhanda amaningi ngaphandle kokugwala ubukhulu bokuthintela noma ubukhulu besilinganiso. Lokhu kufikwa kuwo ngokusebenzisa umdlalo wokuphatha okuphelele okuhle, okuphatha isihlangu ngokuphelele ukuze kubekhona ubukhulu obuphelele bokuthintela, futhi kuthintela amasihlangu amasha kuphela xa kufanele ngokuphelele. Lokhu kulowuthando lomsebenzi oluphelele lokuthintela izihlangu, okuphakamisa ukungafanele kwezinto ezisebenzayo ngokuphelele, futhi kunciphisa izindleko zokusebenza ngu-35% ngokuphelele emisebenzini yezindustria ephakeme. Kuzo zizindawo eziphakeme njengezindawo zokwenza izimodi zezindustria, nokwenza izinto zokulinganisa ngokuphelele, lapho ukusebenzisa izihlangu kuyisisekelo esikhulu, lokhu kusinika imali engu-milioni yezigidi ngonyaka. Ngaphezu kwalokho, ukuncipha kakhulu kwesikhathi sokubuyisela isihlangu kuncipha isikhathi sokungasebenzi kwe-mashini, futhi kubeka ubukhulu bekhiyazi yezinto zokusebenza (OEE) ngu-25% ngokuphelele.
Ukuphakanyiswa Kwemikhumbu Kwezindawo Zokuphakanyisa & Ukuphakanyiswa Kwemikhumbu

Ukuphakanyiswa Kwemikhumbu Kwezindawo Zokuphakanyisa & Ukuphakanyiswa Kwemikhumbu

Njengoba yakhelwe ukusebenza kahle, umshini wethu wokusika insimbi ongasetshenziswa kabusha unekhanda eliphakeme lokusika elisheshayo kanye nesakhiwo esiqinile somshini esenzelwe ukugcina ukucacisa okuphezulu ngisho nasezingeni lama-nanometer. Umshini ufinyelela amajubane okusika asheshayo afinyelela ku-200 mm2/min ngenkathi uletha ukuqedela okungavamile komhlaba weRa 0.4 μm, okwenza izakhiwo zikwazi ukukhiqiza izingxenye eziphakeme ngezikhathi ezinciphise kakhulu umjikelezo. Leli khono lokusika liqhutshwa indlela yethu yokuqhuba imoto eqondile kanye nama-algorithm athuthukile okulawula i-servo asebenza ngokuvumelanisa okuphelele ukuze kuncishiswe ukudlidliza kwemishini nokushiswa. Umbhede osindayo wensimbi yokuncibilikisa kanye nesakhiwo sebhuloho esiqinisiwe kunikeza ukuzinza okuphelele kwesakhiwo, kuqinisekisa ukunemba okuqhubekayo komugqa ngaphakathi kokubekezelelana okuqinile kwe-± 0.003 mm ngezikhathi zokusebenza ezinde. Ekuhloleni isivinini nokunemba, uhlelo lwethu luyadlula amamodeli emakethe ancintisanayo ngo-18% ekukhiqizeni okuphelele.
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