Imishini Yemicro Wire EDM: Ukuphakama Kwe-±0.002mm Kweminyaka Yokugcina Nokugcina Kwemikhumbi

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Thola Isilinganiso

Thola Isilinganiso Samahhala

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Ukubuyisela Kwempilo: Izinkulumo Ze-Micro Wire EDM Zokusebenzisa Ukubhala Okuphezulu

Ukubuyisela Kwempilo: Izinkulumo Ze-Micro Wire EDM Zokusebenzisa Ukubhala Okuphezulu

Ukusebenziso lwemikro-wire EDM (Ukusebenzisa ukugcina kwamandla) kuyisiphelo sokusebenza ngokupheleleyo, kusiza ekwenzeni kwezindlela eziningi zokusebenza ngokupheleleyo ngezidingo zokusebenza ngokupheleleyo zokufana ne-±0.002 mm. Kwa-WEITAI, sizisebenzisa le teknoloji ephakeme ukuze sifanele ngokupheleleyo kumazwe amaningi njengezwe le-aviation, izinto zokusebenza kwezimpilo, izinto zokusebenza kwelektroniki, nokwenza amaphutha. Amashini akithi we-micro wire EDM ayasebenza ngokupheleleyo ekwenzeni kwezinkulungwane zemikro, izihlangothi ezincinci, nezindlela eziningi, nokufika kwezinyathelo zokusebenza zokufana ne-Ra 0.2 μm. Ngaphezu kweziminyaka ezimbili nezintathu, isimo sethu sokuzinza kusiza ukufinyelela kwezinyathelo zokusebenza kuhlanganisa ku-200 mm²/min, futhi ukugcina kwezindawo zokusebenza kungafana ne-0.02 mm. Kwezwe lezimpilo, ukusebenzisa kethu kwe-micro wire EDM kuyisisekelo esikhulu ekwenzeni kwezinto zokusebenza kwezimpilo nezinto zokufaka emhlabeni ngokupheleleyo okungafana ne-millimeter, ukunika ubukhulu bokuphelela kwebhantwana nokubaluleka kwezinto zokusebenza. Kwelektroniki, sizenza ukuthi izithombe zokuxhumana nezithombe zokuxhumana ziyakwenziwa ngokupheleleyo okungafana ne-micron, ukuncima iziqu zokuxhumana ngokupheleleyo ngaphezu kwe-30%.
Thola Isilinganiso

Ukuqonda Kwempilo Yezinto: Ukuhlelwa Kwemicro wire EDM Kusebenza

Ukuhlelwa Kwemithambo Yokuqala Kwemoto Yemoto

Ibhizinisi eliholayo lokukhiqiza izingxenye zezindiza elise-United States lalidinga izimbobo ezincane eziyinkimbinkimbi ezinobubanzi obungu-0.1 mm kanye nesilinganiso esifunwayo sobubanzi nobubanzi obungu-10: 1 kuma-superalloys aqinile asekelwe ku-nickel. Izindlela zokuvubukula ezisetshenziswayo zibonakala zingasebenzi kahle, ngokuvamile zibangela izinga eliphezulu lokuqhekeka kwezinto zokusebenza nokuwohloka kobungqabavu bendawo. Ngokuhlanganisa ubuchwepheshe bethu obukhethekile be-micro wire EDM endaweni yabo yokukhiqiza, bathola ikhwalithi yezikhala engaguquguquki, engenaphutha ngokunemba okuyingqayizivele kwe-± 0.005 mm. Inqubo yokuguguleka ethuthukile yanciphisa isikhathi sokukhiqiza esiphelele ngo-40%, futhi izingxenye eziqondile eziye zavela zakwazi ukumelana kalula nokucindezelwa okukhulu kokushisa nokusebenza, okwenza kube lula ukuthola izinjini zezindiza eziphephe kakhulu nezonga kakhulu uphethiloli. Ezinyangeni eziyisithupha ngemva kokwamukelwa kwayo ngokugcwele, lo mkhiqizi wandise amandla awo okukhiqiza ngo-50%.

Ukunemba Kokusika I-Stent Yezokwelapha

Emkhakheni wokukhiqiza imishini yezokwelapha olawulwa kakhulu, ibhizinisi elikhethekile eligxile kuma-stent athuthukile enhliziyo nemithambo yegazi labhekana nezinselele ezinkulu zobunjiniyela lapho lisika izinto ezincane kakhulu ezenziwe ngensimbi engagqwali kanye nama-alloys ayinkimbinkimbi e-cobalt-ch Ukucubungula ngesandla okuvamile nezinqubo ezijwayelekile ze-laser kwakuhlale kushiya amabala aphazamisayo nokuqhekeka okuncane, okulimaza ingqikithi yesakhiwo se-stent nokuhambisana nemithi. Ngokwamukela isixazululo sethu se-EDM esinemingcele emincane, iqembu lobuchwepheshe laphumelela ukufeza ukusika okungenayo i-burr ngokuphelele ngobubanzi be-kern obuncane kakhulu obungu-0.02 mm, okwenza kube nokwenziwa okuthembekile kwamaphethini we-stent geometric anzima ngobukhulu obuncane obungu- Lobu buchwepheshe obusha bakhulisa kakhulu ukuthembeka komkhiqizo, banciphisa izinkinga ezigulini futhi baqinisekisa ukuthi bayalandela ngokucophelela izindinganiso eziqinile zokukhiqiza ezokwelapha emhlabeni wonke.

Amaphakathi we-Electronic Micro

Umphakathi wamaphakathi we-electronics owenziwe ngokunye, osebenzisa amaphakathi amancane okukhula kwe-smartphones nezinkampani zokusebenza ngendlela yezinye, akudinga amaphakathi okukhula okupheleleyo okunemiphakathi yezindawo zokukhula ngaphandle kwezindawo zokukhula kanye nokuthintana kwezindawo zokukhula ngokupheleleyo kwe-±0.003 mm. Izindlela zokusebenzisa izithuthi zokukhula zazihlukumeza kakhulu ngokusebenzisa isithuthi sokukhula esikhathini sokukhula, okubangela ukuthi izithuthi zihlukumeze kakhulu futhi kuzoba ngezinkinga eziningi zokusebenzisa izithuthi eziphakeme kakhulu. I-micro wire EDM esibonileyo sibonakalise indlela eyodwa yokukhula amaphakathi amancane okukhula ngokupheleleyo kwezinto ezikhathini sokukhula ngaphandle kokuthintana kwezinto ezikhathini sokukhula. Lokhu kusinika amaphakathi amahle okukhula okunemiphakathi yezindawo zokukhula yezindawo zokukhula ngokupheleleyo kwe-Ra 0.15 μm futhi kusinika umkhakha wokusebenza wokupheleleyo wokwenzela amaphakathi amancane okukhula kwe-500,000. Ngokugcina, umphakathi wabeka ukuthi amaphakathi akhulula kakhulu ngokupheleleyo ngokuphakama kwe-60% futhi wabeka ukuthi izikhathi zokusebenza ziyodwa ngokuphakama kwe-45%, okusinika indlela yokufaka amaphakathi emkhakha ngokushesha.

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Ukugcina kwe-micro wire EDM kukuphakamisa okuphezulu kwe-electrical discharge machining okusebenzisa isihlangu esincane, esiqondile kakhulu kusukela ku-0.02 mm ku-0.3 mm, njengokuphakamisa ukugcina kwemithombo eyodwa ngokuphezulu kakhulu. Lokhu kuyindlela ebalulekile ekutheni ukuphakama kwe-micron nokufunda okuphezulu kakhulu kwezinhlobo. Ku-WEITAI, sizisise eminyakeni emibili nezinkulungwane kubhekisa lokhu, sibeka imishini esiyizindaba zokugcina okuphezulu kakhulu ezweni wonke.
Amashini ethu e-EDM eseminkhulu ayisebenzisa izinhlelo ze-CNC zezikhathi zezinye, amathuluzi we-digital servo okuphezulu kwezikhathi, namageneretha we-pulse ezingcono ozokuthi aqondisane nezimo zomthwakazi ngokushesha. Lezi zinhlelo zincoma ukusebenza kahle kokukhupha, ukugcina kwesikrini, nokuhlela kwezinhlobo zokubhalwa, nangona kusetyenziswa umthwakazi wokufika emhlabeni, umthwakazi we-tungsten carbide, nokwezinhlobo eziningi. Ukugxilwa kwezinhlelo zokuthintela umkhondo wamashini ngokuzenzakalelayo nokusebenzisa izinhlelo zokugcina zinhlawulela isikhathi sokungasebenzi, futhi zinhlawulela ukusebenza kahle kwezinhlelo zonke. Amashini ethu ayadibukwa ukuze asebenze ngokuphambuka ngaphandle kokuthintela kakhulu yomsebenzisi, futhi kubeka phansi izindlela zokusebenza nokuchitha kwezinto ngokwehle.
Kwisikhululeko sesihlakani, i-micro wire EDM isetshenziswa ukuthenga amaphoyisa we-turbine nezinkambo zokuhlisa amanzi nezinhlobo zamaphoyisa e- airfoil eziningi. Utheknoloji lwethu uyinika ukuthi lezi ziqondiso zezinto ezingcono ziyifanele izindlela zokuphepha nokusebenza eziphakeme kakhulu. Kwisayensi yezempilo, sizithenga izithilini zokuchitha, izimpilo, nezistentsi ngokubonakalisa okuncane kakhulu njengoko kuyi-0.05 mm, okunika umphumela wokuthola indlela emininini yokuchitha. Isayensi yezinkambo zokuzisa isebenza ngokuthenga amaphoyisa amancane kakhulu we-semiconductors, amaphoyisa we-connectors, nezisensory, okuhambisana nomgomo wokuthi izinkambo zizwe ngaphezu kwesinye.
Ukuthi sithemba kakhulu ekubonakaleni kwethu kubonakala ngokuthenga kwethu kwe-R&D, okuphakathi kwe-8% yezindlela zethu zokufumana imali. Sibhekise isistimu esithile sokulawula ukuphefumula kwamathambo, okuyisistimu esilawula ukuphefumula kwamathambo ngendlela efanayo, ukuvikela ukuphefumula kwezinto, futhi ukunika umsebenzi ophakade ngaphandle kokubhekiswa. Ngaphezu kwalokho, izivivinyo zethu zemiyalo eminingi zinconywa ukwenza amafomu ayezinkimbinkimbi ze-3D, okunquma amandla okudesigna kubantu abadlali nebabhalali bokwakhiwa phakathi kwemibili.
Sifaka izinto zethu ku-mazwe angu-20, okuphakathi kwe-United States, Germany, Japan, ne-India, lapho izimboni zethu zihlonipha ngokukhululeka ngabasebenzi abakhulu. Isikhumbuzo sethu sokusebenza kusizwe siphatha isikhumbuzo sokuphendula kahle futhi ukunika izinto zokushintsha ezibalulekileyo. Ngenxa yokuthanda kwezinkulungwane zethu ngama-98% nokuthanda kwezinkulungwane zokubuyisa izinto zethu ngama-85%, sibekise isibonelo sokuthembeka kusigaba sokwakhiwa ngokuphelele.
Kwakhona, umkhakha wethu wokusebenzisa i-EDM yamaphakathi wezithelo kusiza ekuphatha kwemvelo ngokuphepha ukugcina izinto ne-ukugcina amandla. Ngokulingana nokuqondwa kokusebenza kwezinye izindawo, i-EDM yezithelo iphatha izinto ezincinci futhi isebenza ngamandla amancane okusebenza kwezithelo, okuhambisana nemithetho yemvelo yasezweni. Izimboni zethu zihlukaniswa ngamandla okusebenza okuncane, okuphepha ukusebenzisa amandla ngokuphakeme kwe-30% ngaphandle kokuguqula ukusebenza kahle.
Ngaphandle kokubuka ku-umehluko, sibhekisele kuzo zonke izindlela zokusebenzisa izithelo ngendlela efana nezithelo. Isigaba sethu sokufunda nokuzilungiselela sibhekisele kuzo izithelo ezintsha zezithelo nezindlela zokusebenzisa izithelo eziyisikhombisa ukuthi ziyahlukaniswa, ukuze sifunde kakhulu ukuvalela nokuthembeka. Ngokuxhumana nabafundi nababili bokusebenza, sibhekisele kuzo zonke izindlela zokusebenza, ukuze abathengi bethu babe nesikhundla esihle emhlabeni wonke.
Kokugcina, ukukhetha i-micro wire EDM ye-WEITAI kusho ukuthi uyathengisa eminqweno, emthembekileyo, nokuphepha. Uma ungumsebenzisi wemithombo emincane noma umkambo omkhulu wezwe lonke, izimboni zethu ziyakhelwa ukuzinikela izinkinga zakho zokwenza izinto, kusiza ukuthi uthole amaqhaza amasha okuhle.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezinakho ukukhululwa ngomicro wire EDM?

U-Micro wire EDM uyisifundo esihle kakhulu kubonakalisa izinto ezinamandla okugqibela ngokuphathelene nezinto eziphatha amandla. Iyasebenza kahle kwezinto ezinamandla okugqibela, i-stainless steel, i-aluminum alloys, i-titanium, i-tungsten carbide, i-copper, i-brass, nokwezinye izinto ezinkulu zokusebenza njenge-Inconel. Ngokuba le ndlela yokusebenza ayikho ukuxhumana kwezinto, kusenziwa ukuthi izinto ezincane zingathintwa ngokungafani noma kuzoba yini. Izimboni zethu zinamandla okufinyelela emva kwezindlela ezinhle futhi zinamandla okufinyelela emva kwezindlela ezilula, okwenza ukuthi ziyasebenza kuzo zonke izindawo zokusebenza. Sisiza abantu ukukhetha izinto futhi sibonisela izindlela zokusebenza ukuze sifinyelele emva kwezindlela ezinhle.
Amashini ethu e-EDM esemthwakayo amasithili amancane kakhulu akhuselela ukuthi amasithili aqondwe ngokukhulu nokubheka phakathi kokugcina okuphakeme. Ngamasithili ayo, singathola ukuthi isikhundla siphakeme kakhulu ngokuphakeme kwe-±0.002 mm futhi isikhundla sokugcina sokufaka ngokuphakeme kwe-Ra 0.2 μm. Isikhundla esikhethekile sisebenza ngokuphakeme kwezinto ezizimele zokusebenza, ubude bawo, nokuchaza kwabo. Amasistimu ethu amahle okulungisa nokuthi amashini ayisikhundla kakhulu kuyasebenza ngokuphakeme kuzo zonke izinqubo zokusebenza, kanjalo ekuseni lapho kusebenziswa ngokuphakeme kakhulu.
Ukusebenza kwe-micro wire EDM kusobala ukuthi kubhekisele kakhulu nokuphatha kahle kwesifunda sokugcina ngokwesikhathi esingaphansi kwe-micron kunakusebenza kwe-laser cutting. Ukusebenza kwe-laser kungabangela izindawo zokugcina kwe-heat, izibhuzu, nokuguqula kwesithunzi, ikakhulu emasikeni amaningi noma amanquma. Ngaphandle kwalokho, ukusebenza kwe-EDM kuyindlela yokugcina ngokwesithunzi esiqhubeka ngayo ngokuvula isithunzi ngaphandle kokusebenzisa umthelela wokusebenza, okuholela kungabi nesibhuzu futhi kungabi nesithunzi sesithunzi esincane. Ukusebenza kwe-EDM kusho kakhulu ekusebenzeni emasikeni amaningi okukhulu okulungile kakhulu kwe-lasers. Kodwa, ukusebenza kwe-laser kusho kakhulu ekusebenzeni emasikeni amancane. Sisiza abasebenzi ukukhetha indlela eyinkulu yezimali ngokwesifundo sabo esihlukene.
Ukuze kutholakale ukusebenza okuhle kakhulu, kubizwa ukufaka isikhathi esihle sokulungisa. Lokhu kuchazela ukucisha isitanki sokusebenza nezifiltela, ukujonga ukuthi izihluzi zokugcina izihluzi zisemhlabathini, ukujonga izilungiselelo zesithunzi, nokubuyisela isifunda sokuphatha ngokwesikhathi. Izimboni zethu zibhekene nokuqiniseka kokulungisa ngokomlando, nezinto ezivela emkhakheni yokulungisa futhi nezinkambo zokuvumela umsebenzi wokulungisa okutholakala ngokushesha. Sisiza ngamaphuzu okulungisa okuhle kakhulu nokusiza kwe-intanethi ukuze sikwenze ukuthi akukho sikhathi sokungasebenzi. Ngaphezu kwalokho, izikhungo zethu zokusiza emhlabeni wonke zisiza ngamaphuzu okulungisa ngokomlando ukuze isikhathi sokungasebenzi sibe ngokuphelele.

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Ubufakazi Bamakhasimende

Michael Chen
Ukuphatha Okuphelele

Sifakwe sikhethe isikhombisa saWEITAI sokugcina amathuluzi emicro wire EDM kusendleleni yokuwuka kwethu yamaphakathi. Ukuphatha kwe-masini nokufinyelela kwezinye zokubhala kuyisivumelwano esihle kakhulu, nokuthi izilinganiso ziyaphakathi kwe-±0.003 mm ngokuphakeme. Isivinini sakwakho sokuproducwa sakhuphula ngokuphakeme kwe-35%, futhi isivinini sokukhupha kuhlala kwe-20%. Isivinini sokugcina kusendleleni yokuqhubeka kuyisivumelwano esihle kakhulu; lapho kunezinkinga, isigaba sakho sibuyeza ngemihla eyodwa. Lokhu kucatshangwa kuyabiza ukuthi kubhekise isivinini sakwakho sokubhekisa kwezizwe zonke.

Sarah Kim
Umphathi Oyinhloko Wezinkampani Zokuproducwa Kwezinkampani Ezinamandla

Ngoba siyisipakhi wezindawo zokuphambuka, singadinga ukuphatha okuphakeme kakhulu nokuphatha okuphakeme kakhulu. Isikhombisa saWEITAI sokugcina amathuluzi emicro wire EDM sibekwe kubaluleka kakhulu ekuproduceni kwamaphakathi amahle ase-turbine ngezinkampani ezincane. Sibekwe kubeka isivinini sakwakho sokuproducwa ngokuphakeme kwe-40% futhi sibekwe kubeka ukuthi akukho izinkinga eziphakeme kwezinkampani ezibalulekile. Ubunzima bokuphatha kwebhodi yabo nokubaluleka kwezinkampani zakho kubekwe kubaluleka kakhulu kubona umphathi wethu wokuproducwa ngeminyaka emishumi eli-5. Ngicabanga ukuthi kubaluleka kakhulu ukuthi kubhekise izinkampani zakho.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
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ukucutshungulwa kwe-wire discharge i-EDM yokusika izintambo wedm edm manufacturing intengo yomshini wokusika wire edm umlilo wocutshinga we-CNC ukusebenzisa iwire abahambiseli bemdlilo wocutshinga we-wire umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire omncane izimini ze-5 axis edm imishini yocuncu yokuphepha ye-ARD umlilo wocutshinga we-wire wesitayili izimini ze-cnc electrical discharge machines edm umlilo wocutshinga we-EDM owodwa izimini ze-wire and sinker edm
Ukuphatha Kwemithuluzi Yenkampani Ezingcono Kakhulu

Ukuphatha Kwemithuluzi Yenkampani Ezingcono Kakhulu

Isebenza kumgwaqo wokusebenza okuphezulu kakhulu, amashini ayo asebenzisa i-EDM yamaphepha amancane ayisithathu ayezifunda ngokuphelele ukuthi abe nesikhundla esingaphansi kwe-0.02 mm. Lokhu kubonakala kakhulu kuma-workshop nezindawo zokwenza izinto, ukuze bafunde izinto ezincane kakhulu, njengoko kunezinkambu ezingaphansi kwezibhambo, izihlangothi ezingaphansi kakhulu, nokuthi nezindlela zokufunda ezincane kakhulu ezingaphansi kwezinkambu ezincane kakhulu. Ukuthi kubonakaliswa kakhulu ukuthi kuyisilinganiso sokulinganisa kuyisilinganiso esingaphansi kwezindawo zokusebenza, kuyasebenza ngokuphelele ukuthi kubonakaliswe ukulinganisa okuphelele kwezinhlobo zokulinganisa ngokuphelele kwe-±0.002 mm futhi ukuthi kubonakaliswa ukuthi kuyisilinganiso sokulinganisa kwezinhlobo zokulinganisa ngokuphelele kwe-Ra 0.2 μm. Lokhu kubonakaliswa kakhulu ukuthi kuyisilinganiso sokulinganisa kwezindawo zokusebenza, kuyasebenza ngokuphelele ukuthi kubonakaliswe ukuthi kuyisilinganiso sokulinganisa kwezindawo zokusebenza kwezindawo ezincane kakhulu, njengoko kunezindawo zokusebenza zezinto zokugcina umhlaba, njengoko kunezinkambu zokugcina umhlaba nezinto zokusebenza zokugcina umhlaba ezincane kakhulu.
Isistimu Yokuphatha Okwenzelwe Ngokweminye

Isistimu Yokuphatha Okwenzelwe Ngokweminye

Kwizikhundla sokusebenza kwe-micro wire EDM machines esithile, kusukela kumfanekiso wokusebenza okuphelele, okuthile, nokuthile kwe-intelligent pulse control system okwakhiwe ukuzihlanganisa nokuhlela ngokuzimisayo izinkampani zokubhala ngokushesha ngokuphathelene nempilo yomhlaba. Lokhu kuthile kwezinhlobo zokusebenza kuyabhalisa nokunika umsebenzi wokubhala okuphelele kuzo zonke iziphetho zokubhala, kubeka ubukhulu bekukhula kwezindlela zokubhala nokuthuthukisa ukuthi isiphephelo sokusebenza sibe saliqiniso. Umkhondo wokusebenza okuphelele uyabona izinto eziningi eziphambili njenge-voltage yegap phakathi kwe-electrodes, izigaba zokugcina kwewire ngokushesha, nokuthuthukisa kwe-dielectric flushing efficiency, ukwenza izinyathelo ezincinci ezikwenza ukuthi wire ayibhaleki ngokushesha futhi ukuthi akhange kubhekwa kwezinye izinyathelo zokubhala ezizinga. Lokhu kuthile kwezinhlobo zokusebenza kubeka isikhathi sokusebenza sibe ngaphansi kwe-30% futhi kubeka isikhathi sokusebenza kwewire sibe ngaphezu kwe-15%, kubeka isikhathi sokusebenza ngosuku ngosuku sibe ngaphansi kakhulu.
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