Imishini Yokusebenzisa I-Wire EDM Yokugcina Amasimu: Ukuphatha Kwakho Kwe-±0.005mm Kwe-R&D & MedTech

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Thola Isilinganiso

Thola Isilinganiso Samahhala

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Imishini Yokuhlela Amathambo Emaphethini Yokufunda Ngokuphelele Kwemikhala Yokuhlela Okuphelele

Imishini Yokuhlela Amathambo Emaphethini Yokufunda Ngokuphelele Kwemikhala Yokuhlela Okuphelele

Imishini yethu yokusebenzisa i-wire EDM esikweni sokusebenza isithakazelo esikhulu kwezindawo zokusebenza, amaphoyinti okuphatha izindlela zokusebenza, nokwakha izinto zokusebenza zemihlaba. Ngokusebenzisa ukuthi kuyatholakala ngokulinganiswe ngokuphelele kwe-±0.005 mm futhi ukuthi kubonakaliswa ngokulinganiswe kwe-Ra 0.4 µm, kuyatholakala ukuthi kuyasebenza ngokuphambuka kahle kwezinkinga ezinkulu. Ukuthi kuyabhekwa ngokufuphi kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwe-3 kW, okukhula ukuthi kusenziwa ngokulinganiswe kwe-30% kunezinye izinhlobo zokusebenza. Kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwe-4-axis CNC futhi kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwe-wire threading, okukhula ukuthi kuyasebenza ngokulinganiswe kwe-95%. Umthunywa wokusebenza kwezindawo zokusebenza zokugcina izinto zokusebenza wathi ukuthi kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwe-40% kwezindlela zokusebenza zokuphatha izinto zokusebenza zokusebenza kwe-nickel alloy ngokusebenzisa imishini yethu yokusebenzisa i-wire EDM esikweni sokusebenza. Isoftware esiyinqanaba sokuthi sisebenzisa i-G-code yezindawo zokusebenza futhi sisebenzisa idatabase yezinto zokusebenza ezingaphezu kwe-200, okukhula ukuthi kuyasebenza ngokulinganiswe futhi kuyakhula ukuthi kuyasebenza ngokulinganiswe kwezindlela zokusebenza. Ngokusebenzisa ukuthi kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwe-300×250 mm, kuyatholakala ukuthi kuyasebenza ngokulinganiswe kwezinto zokusebenza ezincinci kanye nezinkulu. Imishini yethu yokusebenzisa i-wire EDM esikweni sokusebenza iyatholakala ukuthi iyasebenza ngokulinganiswe kwe-ISO 9001 futhi iyasebenza ngokulinganiswe kwe-CE, okukhula ukuthi kuyasebenza ngokulinganiswe futhi kuyasebenza ngokulinganiswe.
Thola Isilinganiso

Amathuba Okusebenzisa Amashini E-DM Ama-Benchtop

Ukwenza Amastenti Osebenzisa Imedisini

Umphakathi wokwenza amaphakhi we-medisi owaziwa kakhulu wabona izinkinga ezinkulu zokuphatha i-engineering xa wazama ukukhupha amastenti ase-Nitinol engeziwe ngamapatereni e-geometry okanye ekufuneka kubhekwe ubude obuhle kakhulu ngokulinganisa isilinganiso sokugcina i-±0.01 mm. Izikhululo zabo zokukhupha ngokusebenzisa i-mechanical ne-laser zazihlukanisa ngokungafanele izi-burr zemicro ne-thermal distortion ephakathi, futhi lezi zilungiselela ukuziqhula kakhulu kuma-inspection emva kokuqeda. Ngokufaka isikhululo sethu esihle seshi-wire EDM se-benchtop ku-environment yabo yokwenza emakhlinirumi, umthombo wokuphatha waziphepha ngokuphepha ukukhupha ngaphandle kwe-burr noma kwezinye izinto, futhi wazithola ukunciphisa ngokuphepha isikhathi sokusebenza ngokuphepha ngo-50%. Isikhululo senkulumo esihle somkhondo nesikhululo sesikhathi sokuphatha esihle sisivumela ukuthi isikhondlo sibe silungile kakhulu futhi sibuyele kusenye isikhathi, ngokuphepha kusenya amakhadi angu-1,000.

Amashini Okukhupha Amaphakhi Okuphepha

Indilili yezinkambo nezinkambo zokusebenza eyasemGwini yaphindwe kubukhona kwezinkinga ezikhulu ekusebenzeni kwemithombo yezinkambo zokusebenza eziyisifunda esihle, ezinamaphuzu amaningi okususa amanzi aphakathi. Izindlela zokusebenza ngokuphepha zazibukhona ukuthi izinkambo ziyadlula kusho kakhulu futhi ziyabuka kusho kakhulu, okwakuyisisekelo sokungafanele kwezinhlobo zokusebenza. Ukusebenzisa inkambo yethu yokuqondisa izinkambo ngokuphepha yomthwalo wokusebenza yasitshela kuzo zonke izinkinga, sibonisa ukuthi isivinini esihle kakhulu se-Ra 0.6 µm sasendaweni yasekhaya futhi ukuthi ukuthintana kwezinhlobo zokusebenza kwasendaweni yasekhaya kwasiphakathi se-±0.005 mm. Isistimu sokuthintana kwesikhala sokuphepha esisemthwalenilwe ngokuzenzakalelayo sisikhipha isikhathi sokungasebenzi kwezinkambo ngokuphepha ngokuphepha ngokuphakeme kwe-30%, okwakuyisisekelo sokuphakama kakhulu kwesikhathi sokusebenza kwezinkambo zasekhaya. Ngaphezu kwalokho, isithuthi sesikhala esikhulu somthwalo wesigqabi esikhulu nesibonelelo esihle sekuthinta kwezinhlobo zokusebenza sasikhipha izinhlobo zokusebenza zokuthinta kwezinhlobo zokusebenza ngokuphepha kuzo zonke izikhathi ezide zokusebenza.

Ukusebenza Kwemithombo Yemikro-Elektroniki

Inkampani eyaziwayo yobunjiniyela be-microelectronics yayidinga ama-microelectrode amahle kakhulu ukuze kusetshenziswe ama-discharge kagesi akhethekile ekukhiqizeni imijovo ye-fluidic microscopic. Imishini yabo yakudala yayingenaso isixazululo esidingekayo se-micro-axis, okuholela ekuqhekekeni kwentambo njalo kanye nencazelo embi yejometri. Sisebenzisa umshini wethu we-EDM wire wire, lesi sikhungo saphumelela ukucubungula ama-electrode e-tungsten ahlanzekile kakhulu abe nobubanzi obuncane obungu-0.02 mm ngenkathi sigcina i-engeli yokuma eqinile kakhulu engaphansi kuka-1 degree. Ukufakwa kwe-AC servo controls enezixazululo eziphakeme kanye nohlelo oludidiyelwe lokucindezela izintambo kwaqinisekisa ukunemba okuhlukile, okuphindaphindwayo, okwenza ukukhiqizwa kwezingxenye kube okuhlaba umxhwele okungu-99%. Ngaphezu kwalokho, isikhombimsebenzisi esibonakalayo esibonakalayo esithintayo senza kube lula ukushintsha imisebenzi ngokushesha, ngaphandle kwamathuluzi phakathi kwezinhlobonhlobo zamakhompiyutha, okwandisa kakhulu ukuguquguquka kokusebenza futhi kunciphise izikhathi zokukhiqiza ngo-40%.

Imikhiqizo Ehlobene

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center INDABA YOKUBUKA

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi INDABA YOKUBUKA

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi

I-CNC Fiber Laser Metal Cutting Machine Laser amandla 1500w-6000w carbon fibre sheet cnc cutting INDABA YOKUBUKA

I-CNC Fiber Laser Metal Cutting Machine Laser amandla 1500w-6000w carbon fibre sheet cnc cutting

Imishini yokuqala yomkhakha we-EDM yomkhakha yisibonelo esihle kakhulu kwemisebenzi yokwenza izinto ngokuphelele, ekhombisa ukuthi kungasebenziswa ngokuphelele ukwenza izinto eziningi zezinto ezingenakho umkhakha ngokuphelele. Kwa-WEITAI, sikwaziwe ukugcina nokwenza lezi mikhakha ngeminyaka emibili, sibuyisela teknoloji entsha nezinhlobo zokusebenza ezinkulu. Imikhakha yethu yokuphakama kwe-EDM yokuqala yisibonelo esihle kakhulu kumashini okwenza izinto, amaphoyisa okufunda, namakhaya okwenza izinto ngamaphuzu amancane okufuna ukuphelele nokubaluleka ngaphandle kokuba kunezinhlobo zokusebenza zezinto ezinkulu zokusebenza kwe-EDM.
Imishini yethu ibonakalisa isithuthi sokubhala esinamandla amaningi nokuphelele kwezintemperatura, okunika ubukhulu bokugcina ukuchaza ngokuphelele nangokusebenza kude. Isitayela se-XY sikhupha 300×250 mm, sibonakalisa izinto ezinamandla angu-150 mm futhi zinobunzima obungu-100 kg. I-wire electrode, enesizinga sezinkampani zokubhala ezingaphansi kuka-0.15 kuya kuka-0.30 mm, iyatholakala kuspool esinamandla angu-5 kg, isinika isebenza esingaphansi kuka-200 amahora ngokuphambana. Imotola we-AC servo ephakeme kanye ne-ball screws zinika ukuchaza kwezinkinga zokufaka ngokuphelele kuka-±0.005 mm futhi ukuchaza kwezinkinga zokufaka ngokuphambana kuka-±0.003 mm, okwenza leshishini isebenzise kumasebenzi okuchazwa ngokuphelele.
Isisistemi sokukhuluma ngu-64-bit CNC nesikrini esinezinkambo ezi-15 ezinamathuba okubuka, esinamandla okusebenza ngokufanele okuyinhloso yokuqonda, okusindisa i-G-code esisebenzayo futhi inombolo yamaparamitha we-EDM angu-500 kanye nezinye izinto (isithuthi, isiluminiamu, isitaniyamu, nokugrafithi). Isigeneretha esihlakaniphi singathumela amapulse angu-5 MHz, okunconywa ukuthatha isikhathi eside ngokushesha ngaphansi kwemiphumela yezinye izinto zokuphatha. Isisitemi sokuthwala isithuthi ngokuzenzakalelayo sisebenza ngaphansi kwemizuzwana eyi-30, okuvutha ubungakanani ngokuphakeme kwe-40% kulokho okwenziwa ngokuzenzakalelayo.
Ngokwesikhundla sokubuhle, isithuthi sethu se-wire EDM sesifunda esingaphansi kwezinye izinto, nesiduli esisondelana nesibhokisi, nesibhokisi sokucima ngokushesha. Isisitemi sokubhokisa sisebenzisa umkhumbi wamanzi awasekhiphile ngokuphelele ongahlanzwa kabusha nesikartriji esinezinkambo ezi-5, okuvutha umhlaba futhi okuvutha ukusebenza okuphelele. Amashini ethu ayisayithiwe ngokwesayithi CE futhi aqhubeka ngokwesayithi yase-EU.
Sithumela kumaNingi ema-20, kubandakanya i-United States, i-Germany, i-Japan, ne-India. Abakholwa bethu baphakathi kwezinkampani zokusebenza ezincinci kuya kuma-manufacturers eziyi Fortune 500. Isibonelo, umthengisi wemithombo nezinkampani zokwakha izinkampani e-Germany wabona ukuphula kwemali yokuproducisa ngama-30% emva kokusebenzisa imishini yethu yokuqala yokuqondisa amathuba ngokwesibhakabhaka emsebenzini wakhe yokukhokha izinkampani. Umnye wabakholwa bethu e-India, owasebenza ngokuphelele kuma-component ezinamandla, wabonga ukuphula kwemisebenzi yakhe ngama-35% ngaphandle kokuguqula isilinganiso sokugcina ngapansi kwe-1%.
Umsebenzi wethu wokuproducisa uyavunyelwe yi-ISO 9001, futhi yiliphi na imishini yethu yokuqala yokuqondisa amathuba ngokwesibhakabhaka iyaphatha isikhathi sesi-72 ngokusebenzisa i-granite coordinate measuring machine ukuze kubonakaliswe ukulinganisa. Sisiza ngokuphelele ngokufundisa nokusiza ngokutekniki ukuze abakholwa bethu bamaNingi bakhululekile kuzoba yizinto eziphelele zokuthenga kwabo. Ngokuzimisela ekuphucukeni kahle, sifaka umbono wabakholwa esikhundleni sakho sokufunda, okuvumela ukuthi imishini ithola izinto ezingahlanganisi izidingo zokuthengiswa zomnotho.
Kungakho ukuthi uthatha isikhathi sokusebenzisa imikhala emincane, amaphuzu amaningi, noma izinkulungwane zokusebenza ngokuphelele kwe-steel, isithombe seta yethu yokusebenzisa i-wire EDM esikweni sibonisa ubukhulu bokubona nokuthuthukisa okufunekayo. Umkhakha wethu wokusiza kuzo zonke izwe sibonisa ukuthi kungabi nesikhathi sokungasebenzi, futhi izinto zokubuyisela zethu ziyatholakala ngokushesha. Khetha i-WEITAI njengomthandazo wakho wokusebenzisa izinkulungwane ngokuphelele.

Imibuzo Evame Ukubuzwa

Izinkulungwane zezinto zizingakwenzeka ngomshini wokusebenza kwe-wire EDM esikweni?

Amashini we-wire EDM esikweni angakwenzela yonke into enenqanawa yokubhala, futhi kuzoba ngezinkulungwane zezinto zokusebenza kwezinsizwa, izilawu, izibhreysi, izikopha, izitaniyamu, nezicarbi. Ngaphezu kwalokho, abanakekwe kwezinkulungwane ezihlukene ezisebenzisa kwezinsizwa zezindustria zokuhamba kwemoto nezokugcina amadoda. Ubunzima bezinkulungwane akakhathali isikhathi sokususa, ngoba i-EDM iyindlela yokusebenza eyisifunda, ngakho iyasebenza kahle ekwenzeni kwezilawu zokusebenza eziphakeme nezinkulungwane ezingavakalwa ngendlela yokuqondana.
Amashini ethu we-wire EDM esikweni ayabona ukuphakamisa kokubuka kwe-±0.005 mm nokuphakamisa kokubuka kwe-±0.003 mm. Ukuphakamisa kokubuka kungaba kwe-Ra 0.4 µm, kusukela kwezinkinga zokususa nehlobo lomshini wokususa. Lokhu ukuphakamisa kuyisifundo esihle kwezindlela zokusebenza njengezinkulungwane zokusebenza kwezinye izinto, izinto zokugcina amadoda, nezinkulungwane zokusebenza kwezinye izinto zokusebenza kwezinye izinto.
Yebo, siyakhetha ukuthi umsebenzi ubonakale ngokumelene nendlela okufanele kuyisebenzisa. Isistimu sokuphathwa sinesikrini esinezimithi ezisikhombisa 15 ne-“graphical interface” futhi ne-“help function”. Ukuthwala kwesihlangu ngokuzenzakalelayo nokubhalwa kwezinhloso zokukhupha kususa ukusebenzisa isihlangu ngokusha. Ukufunda okuchanekileyo okungu-2-3 imini kufanele ukuthi abasebenzi baphumelele. Sibhishela futhi isixhobo sokuxhumana ngaphandle kwekhaya (remote support) nesifundo.
Ukuphatha kwezinto zokusebenza kufanele kwenziwe ngokuphelele kufuna ukucisha isitanki sokusebenza, ukubuyisela isihlangu sokuhlanza isihlangu futhi ukujabula izihlangu zokuthwala isihlangu. Izinkampani zethu zihlanganisiwe ukuze zibe yizinkinga ezingafanelekileyo, nezinqakamba zokugcina ziyisilinganiso sokubuyisela. Sibhishela isilungiselelo sokuphatha kwezinto zokusebenza futhi isixhobo sokuphatha kwezinto zokusebenza emaphakathini amaningi. Isilungiselelo sokuphatha kwezinto zokusebenza ngokuphelele kungahlela ukuthi isikhathi sokusebenza kwezinkampani libe lingaphezu kwe-10 iminyaka.

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Ubufakazi Bamakhasimende

UJohn Smith
Ukuphucumana nokuphawula kodwa

Sibonakaliswe izimini ezintathu zeminyaka yethu ukusebenzisa izimini zezindlela zokusebenza zezindiza, kodwa isithombe sezindlela zokusebenza zezindiza esikhethekileyo sika-WEITAI sikhona ngokupheleleyo. Ukuchaza kuyisisekelo esihle kakhulu, futhi kusinikela ukuthabatha isilinganiso sokungafanele kusukela ku-5% ku-0.5%. Ukuthembela okuzenzakaleyo kuyisikhathi esikhulu esikubiza. Sisho kakhulu ukuthi kufanele usebenzise le ndlela yokusebenza yezindiza ngokwesifunda sokuchaza.

Sarah Johnson
Ukuthuthukisa Okuhle kanye nokusebenza Okuhle

Ngoba sikhaya esincane, sifuna indlela engeyona inzuzo emva kokusebenza ngaphandle kokuthatha ububi lwesimo. Le ndlela yokusebenza yezindiza yesifunda sokuchaza yasinda izidingo zethu. Ukuthuthukisa emva kokusebenza kuyisisekelo esihle kakhulu, noma kunjalo ukuthi kubuyekeze kusha kanye nokuthuthukisa okuhle kwezindaba zokusebenza. Ukusebenza kwale ndlela yokusebenza yezindiza ekuchazeni isiliva esikhanyayo kusinikela ukuthabatha isilinganiso kanye nokuthabatha isilinganiso sokuthengisa.

Thola Isilinganiso Samahhala

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i-EDM yokusika izintambo ukusika izintambo ngenxa yokuguguleka ingxenyeko yomkhwelo intengo yomshini we-edm intengo yomshini wokusika wire edm zihlobene ne-EDM wire igama lencinci ye-cnc wire cut machine ukusebenzisa iwire abahambiseli bemdlilo wocutshinga we-wire umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire omncane imishini yocuncu yokuphepha ye-ARD umlilo wocutshinga we-Sprint Cut izimini ze-cnc electrical discharge machines edm izimini ze-wire and sinker edm wire edm taper cutting
Ukuchaza okuhle kakhulu noma kunjalo ukuchaza okuhle kakhulu ngokulinganisa ku-±0.005 mm

Ukuchaza okuhle kakhulu noma kunjalo ukuchaza okuhle kakhulu ngokulinganisa ku-±0.005 mm

Ukufinyelela kwezinkinga zokubhala ngokupheleleyo kusuka kwezinkambo zemikhono yisidingo esibalasekile ekwenzeni kwamaphakathi amakhulu okusebenza kwezindawo eziningi, njengokwenza izinto zokusebenza kwemithombo yezempilo, izinkambo zokusebenza kwe-micro-electronics, nokuthuthukisa kwezinsuku zokuziphatha. Ukwenza lokho, i-WEITAI ibhekisele kakhulu emashini yakhe yokuqondisa izinkambo ngokwesibonelo esihlukanayo, eyenzelwe ngokupheleleyo ngokusebenza kwe-granite yomkhosi wokubeka emhlabeni, izinkambo zokubhala ngokupheleleyo, nezinkambo zokubhala ngokupheleleyo zokubhala ngokupheleleyo. Lokhu kubiza ukuthi isikhundla sokubhala sifinyelela ngokupheleleyo kusuka ku ±0.005 mm futhi ukubhala ngokupheleleyo kusuka ku ±0.003 mm ngokupheleleyo kusuka kwezinkambo zokubhala ngokupheleleyo. Ngaphezu kwalokho, isistimu yesibonelo se-CNC sibhekisele kakhulu kwezinkambo zokubhala ngokupheleleyo kanye nezinkambo zokubhala ngokupheleleyo, sibhekisele kakhulu kwezinkambo zokubhala ngokupheleleyo kanye nezinkambo zokubhala ngokupheleleyo, sibhekisele kakhulu kwezinkambo zokubhala ngokupheleleyo kanye nezinkambo zokubhala ngokupheleleyo.
Ukuchitha Kuphakeme kwe-5 MHz Pulse Generator

Ukuchitha Kuphakeme kwe-5 MHz Pulse Generator

Ukuhlanya ukuchitha kwezinto kusukela kwezindawo eziqinileyo ngokushesha nokugcina isibonelo sokufana kwesikhathi esihle sibe yindlela eyodwa yokubhekana nezinkinga zokusebenza ngokuzimisa uma kuchithwa izinkulungwane ezincane kwezilayili zokuthatha umsebenzi. Isigaba sakuthu sokusebenza siphendula lezinkinga ngokuthi sifaka i-benchtop wire EDM machine ngomkhombi wokuphakema ophakeme kakhulu ongasebenza ngokushesha kwe-5 MHz. Le ndlela yamandla ethile iyathuthukisa ukuphakema kwezimpawu futhi iyagcina amandla ngokucophelela, ikuvumela ukuchitha kwezinto ngokushesha ngokuphelele futhi ngenxa yale ndlela yamandla ithola indawo engeyona yezinhlobo zokuphakema (heat-affected zone) engeyona yezinhlobo zokuphakema futhi izinyathelo zokuchitha zingasemva zokuchitha—lokhu kuyisidingo esibalulekile uma kuchithwa izinto ezingafani noma ezingaphakeme kakhulu. Umzekelo, uma kuchithwa iphepha le-tool steel elinesithi 10 mm, imishini iyachitha ngokushesha kwe-120 mm²/min ngaphandle kokugcina ubuhle bokuchitha.
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