Isikhombisa se-CHMER EDM: Ukuphakamisa ukuthembeka, isikhathi esincane nokuthuthukisa kwezizwe zonke

Zonke Izigaba

Izinkambo zokusebenza kwe-Chmer Edm Machine: Ukuphakanyiswa kwemithombo, isikhathi esihle, nokuthuthukisa kwezizwe zonke kusuka kumshini wokubhekana noma wokubheka.

Kodwa izindawo zokudleka nezindawo zokusebenza kwezinto zokudleka eJalimane, eBrazili, eIndia neVietnam zihlola i-Chmer Edm Machine, bafuna izinto ezintathu: ukuphatha okuphindeke kahle, ukungadliwa kancane, nokuthi umthengisi uyazi imizimba yezindleko zokusebenza. I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003 eTaizhou City, Jiangsu Province, iyathumela izinkampani zokusebenza kwezinto zokudleka kubazali abaningi kunezingu-20 futhi iyabuyisa ubuhle bakhe ngalezi zinto ezintathu. I-Chmer Edm Machine esiphambaneni sami isebenza ngokuphatha okuphindeke kahle kwe-+/-0.005 mm futhi isebenza ngokuphatha okuphindeke kahle kwe-Ra 0.8 um kwezinhlobo zokudleka ngokwesibhakabhaka, ngakho-ke i-wire-cut Chmer Edm Machine yethu iyaphatha ngokuphindeke kahle kwe-+/-0.003 mm kwezindawo zokuhamba kwe-300 mm futhi iyadleka ngokuphakeme kwe-180 mm2/min. Kwezinsuku zokusebenza zokuphakeme kwe-8 amahora, lokhu kusukela kuzoba kubhekise kwe-25 kuya kwe-40 percent kakhulu kokudleka kwezinkampani zokudleka zokushaya ngokugcina kwezindawo zokusebenza zokudleka zokushaya ngokugcina. Isikhundla sokusebenza kusukela kusisombululo: ukudleka kwezinkampani zokudleka nezinkampani zokudleka, ukusiza kwezinkampani zokudleka zokudleka kwezinhlobo zokudleka zokudleka kwezinhlobo zokudleka, nezinkampani zokudleka zokudleka kwezinhlobo zokudleka zokudleka kwezinhlobo zokudleka.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukunciphisa Isikhathi Sokusula Isithuthi Ngamashumi Amathathu Nanye Isigabha Kwisithuthi SaseJalimani

Isithuthi saseJalimani sokusula amasithuthi esifunda izindawo zokusebenza kwe-automotive zokugcina isibalo esingaphansi, sasenqanekile ngokusebenzisa i-EDM eyenzelwe ngokuphakeme okufanele isebenza ngokuphakeme. Ingxenye yokuqonda kwakho yobudlelwano yokuqala kukusula amasithuthi asebhekele kakhulu ngokukhula kahle ukuze akubhekise indawo yokusebenza. Emva kokufaka i-Chmer Edm Machine sinker model ene-automatic tool changer ne-adaptive discharge control, isithuthi sisula isikhathi sokusula isithuthi ngamashumi amathathu nanye isigabha. I-Chmer Edm Machine yavumela ukuthi iphakamisa isikhombisa le-electrode ngaphakathi kwe-+/-0.005 mm kuzo zonke izigaba ezi-120 zokusula, futhi isikhombisa sesandla sasuka ku-Ra 0.8 um, sivumela ukungafakwa kwesibalo sekunye sokupolisha kuzo zonke iziqephu ezi-60 isigabha. Isigaba sakwakho sasola amahora angu-90 okusebenza ngonyaka, okuyinto eyodwa ngama-EUR 12,000 ekungafakwanga kwezinyawo zokungasebenzi.

Ukuvutha Ukusebenza Kwesihlangu Sokusula Ngamashumi amane nanye isigabha Kwise-Mold Maker Yase-Vietnam

Umthengisi wemifuba eHo Chi Minh City ovela imifuba yokuqakamba kweplastiki yezinto zokusebenza kwesikhashana kufuna ukuthi kwenze kakhulu ngaphandle kokukhupha ubukhulu bokuthintana. Imishini yabo yokuqakamba ngomkhono wokugcina (wire EDM) ayikwazi ukufika ku-110 mm2/min, okuzimisa ukuthi kwenziwe amafuba amashumi ayisithupha nesibili ngoweke. Ngokusebenzisa isikhombisa sokugcina ngomkhono wokugcina (wire-cut unit) sikaChmer Edm Machine esebenza ngama-180 mm2/min, ukuthi kwenziwe ngoweke kwezifuba kwezinkulungwane ziyaphinda ku-25, okuyisibonelo sesilinganiso se-40 percent. Isikhombisa sokugcina ngomkhono wokugcina sikaChmer Edm Machine sasibeka ubukhulu bokuthintana obuhle (+/-0.003 mm) ngaphandle kwezindawo zokuhamba ezingu-300 mm, futhi izifuba ezihlukile kwezinhlobo zokubhala ziyaphinda kusuka ku-4 percent ku-1.2 percent. Ukuthintana kwezimali zokusebenza nezinto zokusebenza kwezinsuku zonke kwezinyangasemva kwezinkulungwane ziyaphinda kusuka ku-USD 18,000.

Ukuphanda kwezindlela zokugcina ngomkhono wokugcina (Electrode Wear) ngama-30 percent emsebenzini wokugcina kwezindlela zokugcina (Extrusion Die) eTurkish

Umphakeli wemithambo yaseTuruki wabona ukuthi kuyadlula kakhulu ukusebenzisa amaphakathi, nokuba amaphakathi wekholophu ayasebenza kuphela ngemihora engu-40 ngokuphelele. Emva kokusebenzisa i-Chmer Edm Machine enobuchwepheshe obuhlelwano ngokubeka okuhle kwemiphumela yokukhupha, ubude bokusebenza kwamaphakathi wabuyiswe ku-52 imihora, okuyindlela yokuvelisa ngama-30%. I-Chmer Edm Machine yasusa isikhathi sokufika kusuka ku-12 emasuku ku-8 emasuku ngokuvumela ukusebenzisa izimboni ezimbili ngokuzimelana kumithambo yaseH13 eyavulwe. Le mpahla manje iyathumela amaphakathi ku-9 izwe futhi iyazicabanga i-Chmer Edm Machine njengomuntu owavelisa ukuthi kubhekwa ngokuphelele ukuthi izinto zizofika.

Imikhiqizo Ehlobene

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INDABA YOKUBUKA

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INDABA YOKUBUKA

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Ukukhiqizwa koMshini we-Chmer Edm eTaizhou Chuang Yuan Machine Tool Co., Ltd. kulandela inqubo ehlelekile ehlanganisa ukuzinza kokukhipha, isinxephezelo sokushisa, kanye nokuhlolwa kokukhipha okuqinile. Yasungulwa ngo-2003, inkampani isebenza eDolobheni laseTaizhou, eSifundazweni saseJiangsu, futhi ihlanganisa ucwaningo, ukukhiqiza, kanye nokuthengisa amathuluzi omshini onembile. Umugqa woMshini we-Chmer Edm uhlanganisa ukucushwa kwesinki kanye nokwentambo okwenzelwe abenzi bokubumba, amakamelo amathuluzi, kanye nabakhiqizi bezinkontileka abafuna ukunemba okuphindaphindwayo ngezindleko zokuncintisana. Ukugeleza kokukhiqiza kuqala ngezisekelo zensimbi eziphonswe ukucindezeleka ezikhethiwe ukuze kuncishiswe ukudlidliza, kulandelwe ukucushwa okunembile kwemigwaqo emigwaqweni yokugaya i-CNC kuya ekubekezeleleni ngaphakathi kuka-0.002 mm. Izinhlangano zekholomu nekhanda bese ziklwejwa ngesandla bese kuhlolwa i-laser-interferometer ukuqinisekisa ukuthi isikwele esingu-0.004 mm ngo-300 mm. Kuchungechunge lwe-Chmer Edm Machine olusikiwe ngocingo, uhlelo lokuthutha ngocingo lusebenzisa iziqondiso ze-ceramic kanye nokulawula ukucindezeleka okuvaliwe okugcina ukuguquguquka kokucindezeleka ngocingo kungaphansi kwamaphesenti angu-5, into ebalulekile ekugcineni ukunemba kokubeka kwe-+/-0.003 mm ngesikhathi sokusika okude okunganakwa. Amamodeli e-sinker asebenzisa i-Z-axis eqhutshwa yi-servo enesisombululo esingu-0.001 mm kanye nejeneretha yokukhipha eguquguqukayo elungisa ukushaya kwenhliziyo ngesikhathi ngokusekelwe ezimweni zegebe, okuvumela ukususwa okuphumelelayo kwensimbi eqinile kuze kufike ku-HRC 62 ngenkathi ibamba ukuphela kobuso phakathi kuka-Ra 0.8 no-Ra 1.6 um. Yonke i-Chmer Edm Machine idlula ekugijimeni okulayishiwe kwamahora angu-72 ngaphambi kokuthunyelwa, kufaka phakathi ukunqunywa kokuhlolwa ensimbini eqinile ukuqinisekisa ukunemba, ukuqeda, kanye namazinga okuguguleka kwe-electrode. Izibonelo zohlelo lokusebenza lomhlaba wonke zibonisa ukuguquguquka kwale mishini. ENdiya, umenzi wamathuluzi okucindezela imishini yezolimo usebenzisa i-Chmer Edm Machine ukukhiqiza ama-blanking dies ane-clearance engu-0.01 mm, enweba impilo yocingo ngamaphesenti angu-25. EMexico, umhlinzeki wezimoto usika iziteshi zokupholisa ezikhumbeni zomjovo, efinyelela izikhathi zomjikelezo ezimfushane ngamaphesenti angu-30. ERussia, igumbi lamathuluzi ezindiza lithembele kuMshini we-Chmer Edm wezingxenye zokulungiswa kwe-turbine blade ezinamaphrofayili ayinkimbinkimbi. Ukulawulwa kwekhwalithi kuhlanganisa ukuhlolwa kwezinto ezingenayo, ukuhlolwa kobukhulu obuqhubekayo njalo emahoreni amabili, kanye nokuqinisekiswa kokugcina nge-CMM kanye nesihloli sokuqina. Le nkampani ithumele emazweni angaphezu kwama-20, inikeza izinketho zamandla kagesi zasendaweni, izincwadi zesiNgisi nesiSpanishi, kanye nokufakwa kwemishini kude. Kubathengi, lokhu kusho ukuthi uMshini we-Chmer Edm ufika ulungele ukuhlanganiswa emisebenzini yokusebenza ye-CAM ekhona, kanye nemitapo yolwazi yamapharamitha ensimbi, i-carbide, kanye nama-electrode ethusi. Ukusekelwa ngemuva kokuthengisa kufaka iwaranti yezinyanga eziyi-12, izinto ezisetshenziswayo zinikezwa zingakapheli amahora angama-48 emachwebeni amakhulu, kanye nokuqeqeshwa okuku-inthanethi kwabaqhubi. Umphumela uba uMshini we-Chmer Edm osekela imigomo yokukhiqiza ethambile, unciphisa ukungcola, futhi unciphise izikhathi zokuhola, uvumelana nezidingo zabakhiqizi bamazwe ngamazwe abafuna ukunemba okuthembekile ngentengo efanele.

Imibuzo Evame Ukubuzwa

Izimali zizingaki ezingasebenziswa ngokulinganayo ngu-Chmer Edm Machine?

I-Chmer Edm Machine isebenzisa izimali ezinamaphakathi, kungakhathaliseki umthambo wemithambo, umthambo wemaphakathi ovulwe ku-HRC 62, i-karbaide, i-kholophu, i-brass, nezimali zesi-aluminum. Iyasebenziswa kakhulu kumaphakathi wemifanekiso, amaphakathi wokugcina, amaphakathi wokuvulwa, namaphakathi wokubhala kwezinsiza. Kuma-ceramics ongenamaphakathi noma kuma-plastics, i-EDM ayisebenzi. Isibhalo samaparametha sitholakala kuleli qembu sithola izilungiselelo ezijwayelekileyo kuma-H13, SKD11, 1.2344, kanye ne-tungsten carbide.

Isikhombisa sokugcina ngomkhono wokugcina (Chmer Edm Machine) sifaka kanjani ubukhulu bokuthintana obuhle (+/-0.003 mm) ngokugcina ngomkhono wokugcina?

Ukuqiniseka kwenza ngokuthi isikhundla sokubeka sibekwe ngokuphakanyiswa kwemithambo, izikhundla zokugcina zisikhiphe ngolwazi lwelaseri, ukugcina kwezihlathi zokugcina ngokuphakanyiswa kwemithambo, nokuhlinzekwa kokuchaza kwemithambo. Ngisho noma yiliphi i-Chmer Edm Machine, kufinyelelwa ngolwazi lwelaseri nokuzama kwezinhloso phambi kokuthunywa. Kusebenzisa emhlabeni, ukudala umlando wokuthi umoya uhlala kwi-20 +/-1 degree C ungcine lokho okuqinisekayo ngokuphakade.

Isikhathi sokubuyela kanye nokuphatha kokuthunywa kwe-Chmer Edm Machine kuyini?

Izinhloso ze-Chmer Edm Machine zokusebenza zithunywa ngeminyaka eyi-30 ku-45 emva kokuthenga. Sihlanganisa ukuthunywa kwezinto zokuthunywa, izifundo ze-CE, nokuthenga ukuthunywa kwezinto kumaphoyinti amaningi. Abalungisi emazwe angaphezu kwe-20 abathola izinhloso ngokuphelele. Ukuthunywa ngemoto yamanzi kuyisahluko esiphakeme; ukuthunywa ngemoto yamanzi kuyasebenza kuma-phartsi okuncane ngokushesha ngemizuzu e-48.

Kukhulu kangakanani ukufunda abasebenzi kwe-Chmer Edm Machine?

Abaningi abaningi baba bafanele kusukela eminyakeni eyisithathu uye ku-5. I-Chmer Edm Machine iyasebenzisa i-CNC interface esihlakanipha, ene-support yamabhalo amaningi. Sisiza ngamavidiyo okufunda, i-manual yeparameters, nokufaka kwesikhathi sokugcina isikhathi esingaphansi. Amashinzi amaningi okuhlanganisa amasiko angakwazi ukuthatha iminyaka eyisinye uye ku-2 yokufunda ukuze kwenziwe ukuphambuka kwe-cycle times.

Ukuphambuka kwezinsizakalo zokugcina kuthathe nini ngemvelo yokuqala kwe-Chmer Edm Machine?

I-Chmer Edm Machine yonke ina-12-month warranty, i-remote diagnostics, ne-plan yokuthengisa izinkulungwane ezinconywa ngokugcina, ekuthunyelwa kwezinkulungwane kuzo zizindawo ezingcono zokuthunyela ngeminyaka eyi-48. Sisiza futhi ngamasevisi ayo-ku-sitayile akuthengiswa kwezindawo eziphakanyisiwe. Isithakazelo sithola impendulo yezimpendulo zokusebenza ngomnyaka wokusebenza wenyanga.

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Ubufakazi Bamakhasimende

Klaus Weber, Umphathi wezinkampani, Tjermani

Ukuhlakanipha Okuphelele Kwezinto Zokusebenza Zethu Zokuhlangana Nokuhlakanipha

Sifundile i-Chmer Edm Machine wire-cut model yokuqala kwezinto zokugcina kwemoto yesipho, ngokuphathelene nokuthi kunezindlela eziningi zokubhekana. Emva kwezinyangani ezisixhenxe, ilitha ibe yilapho ngokuphathelene ne-+/-0.003 mm, futhi izinto ezingavumelekile zihlala kusuka ku-5 percent ku-1.5 percent. I-library yamaparamitha yasinda amazwi okuzama kwe-titanium nokwesika esikhanyayo.

Murat Demir, Umphathi Wokuproducwa, Turkey

Ukuthuthukisa Okuhle Kakhulu Nakukuthunywa Kwamaparts Okusha Ngokuthe ngokushesha

I-Chmer Edm Machine yethu yokuqala kusebenza emabili ngosuku ngonyaka. Ukuchaza kwesikrini kuyaphatha kahle ukuthi kufanele kuba ngu-Ra 0.8 um kwe-H13 inserts. Lapho sifuna isikhombisa esisha, sifikele ema-4 days. Isikhathi sokurepaira isikhombisa sibuye siphucuke ngokuphathelene ne-30 percent.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

i-EDM yocingo edm electrical discharge machining edm wire cutting umnotho wokugcina edm cnc manufacturing edm amakhiwani we-EDM znc edm machine isikhombisa sesikhombisa sesikhombisa sesikhombisa imishini yokubhula yomkhakha wokubhula isikhombisa sesikhombisa sesikhombisa esincane imbhali yamaphutha yomthwalo isikhombisi semicro edm ona wire edm isikhombisa semashini esemthwakathini imishini yokubhula iyatholakala kuthu imishini yokuvala kwe-EDM isikhombisa semashini esinkulu imishini encane ye-EDM esitholakalayo imishini ye-EDM eyisikhwama

Kude kakhulu kwezinyanga eziyishumi ezimbili zokuproducwa kwezintsha zokuphatha ngokuphelele

Kusukela kweminyaka ya-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenza ngokuphatha izithombe zokusebenza ngokuphelele, kufuneka kubhekwe i-Chmer Edm Machine. Lokhu kubalulekile kubabuyi bempilo yasezweni ngoba kubonisa ukuthi kunezindlela zokufumana izinto ezisodwa, ukuthi kunezinhlelo zokulungisa ubukhulu, nokuthi kunezibalo eziningi ngokusebenza kwezithombe nezinkambo. Isifundazwe sethu sisebenzisa ukuthuthukisa, ukuproducwa, nokuthengiswa, ngakho-ke izincazelo zokulungisa ukuphatha kwezithombe nezinhlelo zokuhlanza kuzokwenziwa kahle. Ngokwesibonelo, lokhu kubonisa ukuthi i-Chmer Edm Machine ibonakala ngokuthuthukisa kwezindaba zokudesigna ngokubhekana nendaba yobabuyi eminyakeni eyi-20. Umzekelo, emva kokuthi abasebenzi bezithombe baseNtshonalanga ka-Asia bakhona kwezindawo zokusebenza eziphakeme kwe-humidity, siyavulula isikhumba sokugcina isikhumba esihlukile kanye nesikhumba sokuvikela ukuthi kubekwe amaphetha, okuvikela ukuthi kubekwe amaphetha emkhosi ngokuphakeme ngokuphakeme kwe-40 percent lezindawo. Isigaba sethu sokuthuthukisa sisebenzisa i-laser interferometers, i-autocollimators.

Ukuthuthukisa Kwezindaba Zokuphatha Kwezithombe Nezinhlelo Zokuhlanza Ngokuphakeme Kwemisebenzi Yezithombe

Ukuthi kuyisibonelo sokusebenza kwezinkulungwane zokusebenza kwe-Chmer Edm Machine kuyikho kwezinkulungwane zokugcina ukuphakanyiswa kwezindlela zokuphakanyiswa nokubalwa kwezindawo ezithile. Kukuphakanyiswa kwezinkulungwane nezinkulungwane zokufaka, ukungabalandeli kokuphakanyiswa kuyenza ukuthi isikhombisa sesifunda sibe yisilinganiso, ukuthi izinkulungwane zokusebenza zihlubiwe ngokushesha kakhulu, futhi ukuthi izinkulungwane ziyasuswa. I-Chmer Edm Machine yethu iyabhalisa izindawo zokuphakanyiswa ngamahora angu-1000 njengoba iyabona ukuthi kuyisiphephelo esingaphansi kwezindawo zokuphakanyiswa futhi iyagcina amazwi okuphakanyiswa nokungapheleli ngokuzenzakalelayo. Lokhu kuyenza ukuthi isikhombisa sesifunda siyakwakha phakathi kwe-Ra 0.8 kuya ku-Ra 1.6 um emashini eziqinile ngokuvamile kwe-HRC 62, futhi ukuthi ukuhlubiwa kwezinkulungwane kuhlanzwa ngokuphakeme kwe-30 percent ngokulingana nesilinganiso sezinkulungwane zokusebenza. Ibase yezinkulungwane zokusebenza nezincwadi ziyasebenzisa i-cast iron, ziyagcina ukuthi ziyisilinganiso ngokuvamile kwe-0.004 mm ngasendaweni yesi-300 mm. Kuma-Chmer Edm Machine wokuphatha ngomthwalo, ukuthi ukuthwala kwemithwalo kuyagcinwa ngokuvamile kwe-loop eyodwa, kuyagcina ukuthi ukuthwala kuyakwakha ngokuphakeme kwe-5 percent, kuyavumela ukuthi ukuthwala kuyakwakha ngokuphakeme kwe-+/-0.003 mm ngasendaweni yesi-300 mm. Lezi zizingo ziyathembeka kwezinhlelo zokusebenza: umthwali wezinkulungwane eNjindini wasebenzisa i-Chmer Edm Machine ukuthatha izinkulungwane zokuthatha ngokuphakeme kwe-0.01 mm.