Umphathi wezindlela zokugqibela zemithambo | Izindlela zokugqibela zemithambo ye-CNC eziphakeme ukuthi zibe nesikhundla

Zonke Izigaba

Umkhiqizi we-Precision Industrial Turning Lathe one-Global Service kanye nokuthembeka okuqinisekisiwe

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ikhiqize ama-lathe okujika ezimbonini kusukela ngo-2003 eJiangsu, eShayina. I-lathe yethu yokujika yezimboni ihlanganisa imibhede yensimbi eqinile, imigwaqo eqinile neyomhlaba, kanye nama-spindle aqinile ukuze ibambe ukujikeleza ngaphakathi kuka-0.005 mm kanye nokuphela kobuso ngaphakathi kuka-Ra 0.8 µm ngesikhathi sokusebenza okuqhubekayo. Le mishini ikhonza izikhungo zokudlulisa izimoto, abenzi bama-valve kawoyela negesi, abakhiqizi bama-cylinder e-hydraulic, kanye nezitolo zemisebenzi yomshini ezijwayelekile emazweni angaphezu kuka-20 athumela kwamanye amazwe. Emgqeni ojwayelekile wama-brake drum ezimoto, i-lathe yethu yokujika yezimboni igcina ukubekezelelana kobubanzi buka-±0.01 mm ku-1,200 rpm, inciphisa ukungcola ngo-18% futhi ikhulisa umkhiqizo ngo-22% uma kuqhathaniswa nama-lathe amadala esandla. I-headstock isebenzisa igiya lokudlidliza okuphansi, kanti i-tailstock quill iyaqiniswa ukuze kusebenze umgodi osindayo kuze kufike ku-3,000 mm. Iyunithi ngayinye idlula ekusikweni kokuhlolwa kwamahora angu-72 ngaphambi kokuthunyelwa. Njengoba kunabasabalalisi bendawo e-Asia, eYurophu naseNingizimu Melika, izingxenye ezisele zifika zingakapheli amahora angu-48.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umenzi Wesilinda We-Hydraulic waseJalimane Unciphisa Isikhathi Somjikelezo Ngo-27% Nge-Industrial Turning Lathe

Umkhiqizi wamasilinda e-hydraulic waseJalimane ubhekane nokukhuluma nokuthamba emapayipini ensimbi ahlanganiswe nge-chrome angu-2.5 m, okwabangela ukuvuselelwa okungu-12%. Sihlinzeke nge-lathe yokujika yezimboni enombhede ongu-3 m, ukuphumula okubili okuzinzile, kanye ne-chuck engu-4-jaw. Umshini ubambe ukuqondeka okungu-0.02 mm ubude bonke. Ngemva kokuqeqeshwa komqhubi kanye nokuhlolwa kwezinsuku ezingu-30, isikhathi somjikelezo sehle ngo-27%, ukuvuselelwa kwehle kwafika ku-1.5%, kanti isitshalo manje senza amashifu amathathu. Iklayenti li-ode amanye amayunithi amabili zingakapheli izinyanga eziyisishiyagalombili, licaphuna ukunemba okuzinzile kanye nokusekelwa kwezingxenye ezisele okusheshayo kusuka esikhungweni sethu saseJiangsu.

Umkhiqizi We-Valve WaseBrazil Ukhipha Kabili Usebenzisa I-Industrial Turning Lathe

Umkhiqizi wamavalvu waseBrazil kwakudingeka aguqule imizimba yensimbi engagqwali engu-316 enobukhulu obungu-0.03 mm. I-lathe yethu yokujika yezimboni ene-spindle motor engu-15 kW kanye nokugcotshwa okuzenzakalelayo kunikeze izinga lokususa insimbi eliphindwe ka-2.4 kunelemishini yabo emidala yesandla. Ngemva kohlelo lokufaka nokuqeqesha lwezinsuku ezingu-45, umkhiqizo uphindwe kabili kusuka ezingcezu ezingu-80 kuya kwezingu-168 ngeshifti ngayinye. Impilo yamathuluzi ithuthuke ngo-35% ngoba umbhede oqinile wehlisa ukudlidliza. Iklayenti lithumela kwamanye amazwe angu-12 futhi linikeza i-lathe yethu udumo ngokuwina inkontileka entsha kawoyela negesi.

Umhlinzeki Wezingxenye Zezimoto WaseNdiya Wehlisa Izinto Ezilahlekile Ngo-22% Nge-Industrial Turning Lathe

Umhlinzeki wezingxenye zezimoto waseNdiya uhlinzeka ngama-brake drums asebenza ngomshini anezinkinga ze-ovality, elahla u-9% womkhiqizo. Silethe i-lathe yokujika yezimboni ene-spindle enembile kanye ne-hydraulic chuck. I-ovality yehle ngaphansi kuka-0.015 mm, i-scrap yehle yaya ku-1.8%, kanti umkhiqizo wenyuka kusuka ku-220 kuya ku-310 izingcezu ngosuku. Ukutshalwa kwezimali kubuyiselwe emuva ezinyangeni eziyi-11. Iklayenti manje liqhuba i-lathe yethu yezinhlelo ezintathu zezimoto futhi lihlela ukuthenga okwesine isitshalo esisha ePune.

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2MK2135 Umkhiqizi Womshini Wokuzilibazisa we-Precision Tube we-Cylinder High Quality Boring kanye Nomshini Wokuhlonisha

I-lathe yokujika yezimboni isalokhu iyisisekelo sokusebenza kwensimbi kwesimanje, futhi ukusebenza kwayo kuncike ekwakhiweni, ezintweni zokwakha, kanye nokulawulwa kwenqubo. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yakha ama-lathe okujika ezimboni azungeze umbhede wensimbi onama-ribbed omningi omunca ukudlidliza ngesikhathi sokusika okuphazamisekile. Umbhede uncishiswa ukucindezeleka futhi ushintshwa ngokunemba ku-planer engamamitha ayi-6 ngaphambi kokuba imigwaqo yokuqondisa iqiniswe ku-HRC 48-52 futhi iqiniswe ku-0.01 mm ukuqondile. Ama-spindle ashintshwa ngensimbi ye-alloy, aqiniswe nge-carburized, aqiniswe, futhi aqiniswe ku-runout engu-0.003 mm, bese elinganiswa ngokuguquguqukayo ku-2,000 rpm. Amagiya e-Headstock ayaqiniswe ngokunemba ukuze anciphise umsindo ongaphansi kuka-78 dB, ahlangabezane nezindinganiso ze-workshop zaseYurophu. I-tailstock quill ingu-75 mm ububanzi bomsebenzi womshafu, futhi inqola isebenzisa uhlelo lokuthambisa oluzenzakalelayo olwandisa impilo yomzila ngo-40%. Ngesikhathi sokuhlanganiswa, i-lathe ngayinye yokujika yezimboni idlula ekulinganisweni kwe-laser interferometer ukuze kube nokunemba kokubeka okungu-0.02 mm ngaphezu kuka-1,000 mm. Ukusika kokuhlolwa kwamahora angu-72 kuqinisekisa ukujiya, ukuqina, kanye nokuphela kwendawo. Umugqa wethu wokukhiqiza uhlanganisa izikhungo zokugaya ze-CNC, imishini ye-EDM, kanye nemishini yokucubungula imigodi ejulile, ngakho-ke izingxenye ezibalulekile zenziwa ngaphakathi, zinciphisa isikhathi sokuhola sibe yizinsuku ezingu-35. Amazwe angaphezu kuka-20 asebenzisa ama-lathe ethu okujika ezimbonini emikhakheni yezimoto, uwoyela negesi, i-hydraulic, kanye neyomshini ojwayelekile. Efektri yaseTurkey, i-lathe yethu iguqula imiphini engu-42CrMo4 ku-0.025 mm ukubekezelelana, kunciphisa isikhathi sokupholisha ngo-20%. Esitolo saseMexico, ishintsha izindlu zensimbi ezithambile ngezindleko eziphansi ngo-35% ngengxenye ngayinye. Sinikeza izincwadi zesiNgisi, iSpanishi, kanye nesiRashiya, ukwesekwa kwevidiyo ekude, kanye nokuthunyelwa kwezingxenye ezisele amahora angu-48 ezivela ezindaweni zokugcina impahla zesifunda. Ngakho-ke i-lathe yethu yokujika ezimbonini inikeza umkhiqizo olinganisekayo, ukunemba, kanye nokuzethemba kwenkonzo yomhlaba wonke.

Imibuzo Evame Ukubuzwa

Yiziphi izinto ezingasetshenziswa yi-lathe yokujika yezimboni?

I-lathe yethu yokujika yezimboni iphatha insimbi yekhabhoni, insimbi ye-alloy, insimbi engagqwali, insimbi ephothiwe, ithusi, kanye ne-aluminium. Ngokusetshenziswa kahle kwamathuluzi, ifaka insimbi eqinile efinyelela ku-HRC 45 kanye nemishayo emikhulu efinyelela ku-3,000 mm. Ngezinto ezihudulayo, sincoma ukufakwa kwe-carbide kanye ne-coolant eqhubekayo ukuvikela imigwaqo eqondisayo.

Uqinisekisa kanjani ukunemba ngemva kokuthunyelwa?

I-lathe ngayinye yokujika yezimboni iyavivinywa amahora angama-72, ilinganiswe nge-laser, futhi ithunyelwa ngamabhulokhi okuqondanisa. Sihlinzeka ngokufakwa okuqondiswa yisayithi noma ngevidiyo. Ezimweni eziningi, umshini ubamba u-0.02 mm ngaphezu kuka-1,000 mm zingakapheli izinsuku ezintathu zokusethwa.

Isikhathi sokulethwa kanye newaranti singakanani?

Amamodeli ajwayelekile e-lathe yokujika ezimbonini athunyelwa ezinsukwini ezingu-35. Imibhede eyenziwe ngokwezifiso efinyelela ku-6,000 mm ithatha izinsuku ezingu-50. Iwaranti iyizinyanga ezingu-24 zezingxenye zemishini kanye nezinyanga ezingu-12 zezingxenye zikagesi, ngokusekelwa kobuchwepheshe impilo yonke.

Ingabe i-lathe ingahlanganiswa emigqeni ezenzakalelayo?

Yebo. Sinikeza ama-chuck e-hydraulic, ama-auto feeders, kanye nezilawuli ze-CNC ezixhumanisa nokulayisha amarobhothi. Iklayenti laseYurophu lixhumanise i-lathe yethu yokujika yezimboni nerobhothi elisebenzisa i-gantry, okwandisa ukusetshenziswa kwayo kwaba ngu-85%.

Izihloko Ezihlobene

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Ukucubungula izici zomshini wokusika izintambo ze-EDM

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Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

UKlaus Berger

Ukunemba Okuthembekile Kokukhiqizwa Kweshafti Ye-Hydraulic

I-lathe yethu yokujika yezimboni isebenze amahora ayi-16 nsuku zonke izinyanga eziyi-18 ngaphandle kokuphazamiseka okukhulu. Ubude bayo buhlala ngaphakathi kuka-0.008 mm, kanti ukungcola kungaphansi kuka-1%. Ithimba lenkonzo liyaphendula phakathi nosuku olulodwa.

UMariana Silva

Ukubuyiselwa Okusheshayo Nokusekelwa Okuqinile

Sinciphise isikhathi sokujikeleza ngo-26% futhi ukubuyiselwa kwemali kufike ezinyangeni eziyi-10. I-lathe yokujika yezimboni iqinile futhi kulula kubasebenzi ukuyifunda. Izingxenye ezisele zafika eBrazil ezinsukwini ezintathu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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umshini we-spring

umshini we-spring spring Coiling Machine umshini wokugoqa imvula othengiswayo intengo yomshini wezinsimbi ezizenzekelayo umshini wokwenza ama-coil spring cNC Lathe Machine umshini Wokugaya Ngemanu cnc turning service izinkothamo zesilindri sokusebenza emetale umenzi womshini wentwasahlobo umnisi wemishini yezinsuku isikhombisa sespring esisenhlanhla umshini wokucindezelwa kwentwasahlobo isikhombisa sespring esisenhlanhla sokuthengiswa ilathe yenqanawa engaphakathi isikhombisa sespring sokuzimisa ispring coiler esithengwe umshini wokuthatha okuhle umshayeli wesikhombisa sesiphephelo i-lathe yokugaya ejikayo

Umbhede Wensimbi Oqinile Uletha Ukujika Okungadlidlizi

Umbhede we-lathe wokujika wezimboni uphonswa ngensimbi yezinga eliphezulu, uncishisiwe ekucindezelekeni, futhi ucijiswe ngokunemba. Isakhiwo sawo esinezimbambo simunca ukudlidliza ngesikhathi sokusika okunzima, ubamba ukuzungeza ngaphakathi kuka-0.005 mm kanye nokuphela kobuso ngaphakathi kuka-Ra 0.8 µm. Efektri yezimoto yaseNdiya, lo mklamo wehlisa ukuguguleka kwamathuluzi ngo-30% futhi wakhuphula umkhiqizo kusuka kuma-brake drum angu-220 kuya kwangu-310 ngosuku. Ezitolo zemisebenzi ezijika imigoqo emide, umbhede usekela ukuphumula okuzinzile futhi ugcina uthambile ngaphansi kuka-0.02 mm ngaphezu kuka-2,000 mm. Lokhu kuqina kunciphisa izinsalela, kwandise impilo yamathuluzi, futhi kunikeza opharetha ukuzethemba emsebenzini wezimoto, we-hydraulic, kanye nowoyela negesi.

Ukukhiqizwa Kwezingxenye Zangaphakathi Kuqinisekisa Ukunemba Nokulethwa Okusheshayo

Sisebenzisa imishini yokulungisa ama-spindle, amagiya, kanye nemizila yokuqondisa embonini yethu sisebenzisa izikhungo zokulungisa ze-CNC kanye nama-EDM. Lokhu kulawula kugcina ukusebenza kwe-spindle kungaphansi kuka-0.003 mm kanye nesikhathi sokuhola ezinsukwini ezingu-35. Iklayenti laseJalimane lithole i-lathe yokujika yezimboni eyenziwe ngokwezifiso engu-3 m ezinsukwini ezingu-40. Ukukhiqizwa kwangaphakathi kuvumela nezingxenye ezisele ezisheshayo, ngokuthunyelwa kwamahora angu-48 emazweni angaphezu kuka-20. Abathengi bathola ikhwalithi eqhubekayo, ingozi ephansi, kanye nokuqala kwephrojekthi okusheshayo.