Imishini Yokubeka Amaspring Okuphakanyisiwe: Ukuphakanyiswa Kwesikhundla 0.01mm, Isiphumo Sokugcina 350/min

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Thola Isilinganiso

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Imishini Yokukhanya Kwemisiphepho Yokuqinisa Ngokuphakeme Kwezinkampani Zokuproducwa

Imishini Yokukhanya Kwemisiphepho Yokuqinisa Ngokuphakeme Kwezinkampani Zokuproducwa

Imishini Yokukhanya Kwemisiphepho Yethu iyakhiwe ngabasebenzi abadinga ukuproducwa kahle nokushisa kakhulu. Ngekusebenzisa umthelela wemisiphepho owenziwe ngomthwalo wokusebenza ngokusemthweleni, nokubuyekezwa kwesilinganiso sokudala kusasa, isiqinisekisa ukuthi isilinganiso sokudala siyisilinganiso sokudala +/-0.01mm ngesikhathi sokuproducwa kusukela ku-350 emisiphepho ngumzuzu. Kukuproducwa kwemisiphepho yokugcina kwezinhloso zezimoto nezinhloso zokuhlanganisa kwelektroniki, le mshini ihlula ukungafanele kwezinto ezihlukaniswe ngo-12% futhi isikhathi sokuvulwa kusukela ngo-40%. Umthwalyeli weGhela wezinga elikade kanye noma yiliphi indawo eGhela esebenza ngokuphakeme usebenzisa imishini yokukhanya kwemisiphepho yethu ukuproducwa amasiphepho amabili nezinkampani ayisikhombisa ngonyaka ngaphandle kokufanele kanye. Le mshini isebenza ngemisiphepho eyisilinganiso sokudala phakathi kwe-0.2mm kanye ne-6.0mm, yilokho okuhle kakhulu kumisiphepho yokukhanya kwezinhloso zezincwadi, kwezinhloso zezindawo zokuhlakaza, kanye nezinhloso zezindawo zokusebenza. Iyakhiwe ngemisensha yaseGhela kanye nemibhile yaseJapan, isinqinisekisa ukuthi isebenza ngokuphakeme ngo-98.5%. Imishini Yokukhanya Kwemisiphepho Yethu yilokho okhathalekwa ngokuphakeme ngabasebenzi bokukhanya kwemisiphepho emhlabeni wonke.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuproducwa Kwemisiphepho Yokugcina Kwezinhloso Zezimoto Ngokulinganisa Ngo-0.01mm

Umphakeli wamaphakathi we-automotive e-Europe ethile, otholakala kakhulu, wabona ukuthi kunezinkinga zokusebenza ezibizwa ngokuthi “bottlenecks” uma wenza izindlela zokuphutha ukubaluleka kwezinsimbi zokugcina isithunzi (valve springs) esihlukene kakhulu, okwenzeka kuma-engine e-turbo eziphelele. Imishini yabo yokucoila eyadala kakhulu yayisebenza ngokungafanele futhi yayengena emaphakathini amashumi amabilii nezinkulungwane ezinkulu (3%) zokungavumelekile, okwenzeka ukuthi kufaka isiphambano esikhulu ekusebenzeni. Ukuze sishayise lezinkinga, sizawusiphiwa umshini wokuvalela izinsimbi zokugcina isithunzi (compression spring machine) owenziwe ngokushesha kakhulu, onegunya lokusebenza lomshini wokuvalela (servo-controlled coiling mechanics) olunamandla kakhulu, nangokuthi kuyisikhangeli sokuvalela isithunzi ngokuzenzakalelayo (in-line stress relief annealing system). Emva kokuthi kwenziwe ukufaka kahle kulesikhaya, isikhaya sakwazisa ukuthi kwenziwe ukubaluleka kwezinsimbi ngokuphelele kakhulu (0.01 mm wire diameter tolerances), futhi ukuthi kwenziwe ukuphula ukungavumelekile kusuka ku-3% ukuze kube ngu-0.5%, nokuthi kwenziwa ngokuphelele izinsimbi zokugcina isithunzi ezingu-1.2 million ngomnyaka. Ngaphezu kwalokho, umshini wokuvalela uzobonakala ngokuthi unamandla okuguqula ngokushesha (quick-change tooling architecture), okwenzeka ukuthi kuhlelwe kakhulu ukusebenza, futhi ukuthi kunciphiswe isikhathi sokuguqula ngokuphelele kusuka ku-45 ukuze kube ngu-18 miniti.

Ispring yokugcina amadokodo okukhanyisa isifunda sokuziphatha ngaphandle kokufana

Umphakeli wamadokodo okukhanyisa e-United States wadinga izpring zokugcina eziningi kakhulu, ezisemthwakathini, kusukela kubizwa kwezindlela zokuproducwa zokuhlanganisa emkhumbini wokuclean. Ngokuphendula, ispring yethu yokugcina yasakazwa ngokuphelele nge-enclosure yase-stainless steel eyodwa futhi nezinhlobo zezikhathi zika-HEPA ezinkulu okunakekile ukukhanya umqolo wamafutha namaparticulate ayo ayikho kusukela kumsebenzi. Umsebenzi wokuproducwa waphumelela kusukela ku-500,000 izpring zokukhanyisa ngomnyaka, ngokuphatha ukuthi wonke umgqa uhlala ngokuphelele njengoba kuyinto eyodwa. Isistimu yesikontroli yesithembiso sesikhombisa ispring rate ngokuphelele kusukela ku-2 percent. Ngokuphawula lokhu kusukela kwezinkinga zokuproducwa, umphakeli waphumelela ngokuphelele ekupheleni kwesikhumbi sokuziphatha sika-FDA ngaphandle kokuthi kubhekwe into.

Ispring esikhulu sokusebenza kwezindawo zokwakha

Umsebenzi wase-Australia owaziwa ngokuthi uyasebenza kwezindawo zokwakha wadinga amaspring okuzimela esikhulu sokusebenza, okwenzeka ngokubhekana nokuphakama kokusebenza kwezindawo zokukhupha, okusebenzisa iwire engu-6 mm. Ispring esikhulu sokuzimela sasekhaya, esinezihloko zokuzimela ezinamandla kakhulu nezinkampani zokuhlanza ngokushesha, sakhelwe ngokuphelele ngokubhekana nokuphakama kwemisebenzi yayo, ngenxa yokuzimela kwe-12 mm nezimali zokusebenza ezingu-1500 N. Ukusuka kwezinye izinsuku ziyagcina isikhathi esisodwa sokuphuma kwezinsuku zezibini, ngokuthi kufika ku-200 amaspring esikhulu sokusebenza ngamahora, futhi ukuzimela kwezindawo zokuzimela kubonisa ukuthi ubunzima bakho bungaphezu kwe-1 million yezifunda zokusebenza ngokuphelele. Ngaphezu kwalokho, ukugxila kwezinhlelo zokusebenza zethu zikwakha ukuphulukana kwezindawo zokusebenza ngokungafanele ngokuphakama kwe-30 percent ngaphansi kwemisebenzi yabo eyadlula.

Imikhiqizo Ehlobene

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa INDABA YOKUBUKA

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Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

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I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

Imishini yokuqondisa ispring yisibonelo esikhulu sokuproducwa kwezinspring zemoderni, ekubenzelisa iwire ukuba ibe yizinspring ezihle kakhulu ezisebenzisa kuzo izindawo ezingaphezu kwezinkulungwane. Kwi-Taizhou Chuang Yuan Machine Tool Co., Ltd., siyasebenza ngokuphelele kwezinsithombe zokuphepha kusukela ngo-2003. Izinspring zethu zokuqondisa zihlanganisa ukuthuthukisa, ukuthuthukisa kanye nokuproducwa ukuze zifuleke izinkinga eziphakeme zemarikheti yasezweni. Umsebenzi wokuproducwa ubegina ngewire engaphansi, okunjalo isitayinilesi steylis, isitayinilesi somsindo noma iwire eyadluliswa ngewater, efakwa ngendlela yokuqondisa yomkhombisi weservo. I-CNC controller yemishini iyahlukanisa ukugcina, ukuphatha kanye nokuvula. Kuma compression springs, ukuphatha kufanele kube yilokho okufanayo ukuze kubekho umthelela othile. Izinspring zethu zisebenzisa ukulinganisa kwelaser ngokushesha ukuze kuhlanganiswe ukuphatha ngokulinganisa kwe-0.01mm. Emva kokugcina, izinspring zihlanganisa ukususa umthelela kanye nokugcina. Imishini ingaqondisa ukususa umthelela ngokugcina kanye nokugcina ngamadisci amabili ukuze kubekho ukuphatha kwezinye izinyathelo. Ukukhangelwa kwesiqinisekiso kufaka ukuzimisa umthelela kanye nokulinganisa ukubhala. Izinspring zethu zokuqondisa zisebenzisa emazweni aphezu kwezimbili amashumi, kufaka e-Germani, e-USA, e-Japan kanye ne-Brazil. E-Germani, umnisi wokuproducwa wezinhloso zemoto ozikhulu usebenzisa izinspring zethu ukuze akhiphe izinspring zezivili zemphakathi emibili amashumi amashumi amashumi. E-USA, umnisi wokuproducwa kwezinhloso zokusebenza kwezincwadi wasebenzisa izinspring zethu kuma spring yezincwadi zokusebenza kwezincwadi. Umnikelo wokuproducwa kwezinspring zasezweni ziyahamba ngokuphakama kwe-5.2% CAGR, kubhekene nezinhloso zemoto kanye nezinhloso zokusebenza kwezincwadi. Izinspring zethu zokuqondisa zinconywa abaproductha ukuthola lokhu kuphakama ngokusebenzisa ukusheshela, ukuphakama kanye nokuphakama. Izisombululo zesiqu: ububanzi bewire 0.2-6.0mm, usuku oluphelele 350 springs/min, ukulinganisa +/-0.01mm. Sinenza ukufundisa konke kanye nokusiza kusuka kusuku sonye kusuka kusuku sonye. Isibonelo sethu sokuthuthukisa sibeka ukuthi ukuproducwa kwezinspring zokuqondisa kuyasebenza ngokuphakama. Ngaphezu kwezinkulungwane eziyishumi amashumi amashumi, sizazi izinkinga zokuproducwa kwezinspring futhi sizinika izisombululo esizihlanganisa ukuthuthukisa ukusebenza kanye nokuphakama.

Imibuzo Evame Ukubuzwa

Izithi zokuzimela zethu zingathola izithi zokuzimela zingakanani?

Izimodeli zethu zesandla zihambisana nezinkampana zezikhala kusukela ku-0.2mm ukuya ku-6.0mm. Kuzinkampana ezincinci, sizawuthumela izigida zokusebenza ngokupheleleyo; kuzinkampana ezingcono, sizawunika izinkampana zokusebenza ngokupheleleyo. Le yisiphakathi sokubhekana nezinkinga zezikhala zokugcina, kusukela kwezikhala zemithili emincane kuya kwezikhala zokusebenza ngokupheleleyo.
Izimashini zethu zisebenzisa ukulawula kweservomotor esizwenzileyo nokubhalwa kwelaser ngokushesha ukuze bakholekiswe ukuphakama nokubhabha ngokulinganayo ngaphakathi kwe-+/-0.01mm. Ukubhalwa kwezibhanku kungahlanganiswa ukuhlola ukuphakama nokubhabha. Lokhu kuhlinzekisa ukubhekana kwezibhanku. Isibonelo, umkhiqizo wabona ukuthi kunezikhala ezingu-0.5% ezingavumelekile kuzo zonke izikhala ezingu-1 million.
Izimashini zesandla ziyothumelwa ngaphakathi kwezinsuku ezi-60. Izimashini ezinokuthintela kungahleli ngaphakathi kwezinsuku ezi-90. Sizawunika ukufaka kwezimashini kulelizwe futhi ukufundisa ngaphakathi kwezinsuku ezi-7 emva kokufika. Abalimi bethu bakhona kuzo zonke izizwe.
Yebo. Amashini ethu ayakwenzeka ngamaphoyinti ezenziwe ngokupheleleyo nangamafiltara aye-HEPA ukusebenza kwe-cleanroom. Sisebenzisa amalubricants okukhula kwezinkulungwane futhi sifaka umbiko wokuvavanya. Abakholwa besebenzisa amashini ethu kuspring eziningi kwe-medical ne-aerospace.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ubufakazi Bamakhasimende

UJohn Smith
Ukuphatha nokuhlola Okungavumelekile

Sifundisile i-Compression Spring Machine kuka-Taizhou Chuang Yuan ngo-2020 yekuthenga kwethu kwe-valve spring yezinhlanzi. Ngalesikhathi, sizakwenzela izinkulungwane ezingaphezu kwezinkulungwane eziyisithupha nesibhotho esingaphezu kwe-0.5%. Ukuchaza kwe-mashini nokuhlala kuye kuyabeka isikhundla sokuphatha kwezinhlanzi. Isiqondiso sesithembiso siyakhuluma futhi sibhekene ngokushesha. Sisho kakhulu lokhu kuzoba yindlela eyodwa yokuthenga umshini wokwenza izinkulungwane.

U-Emily Johnson
Kuhle kakhulu kwezinkulungwane zemithi

Ikompani yethu yezinkampani zokusebenza kwezinhloso zokugcina izindlela zokuphatha izinto ziyadinga imishini yokubeka amaspring okugcina ukuthi iyakwazi ukulandela izindlela eziningi zokuphatha izinto ngokuphelele. Isiphumelana sikaChuang Yuan siyaphinda isikhumbuzo sethu. Imishini iyaproducisa amaspring ngezimilo zokubeka ukuthi ziyathola ukuthi ziyabonakala ngokuphelele futhi akukho mhlawumbi wokubhekwa. Sisizwe kuma-auditi a-manyulwa a-mFDA ngaphandle kokuthi kubhekwe ngokuphelele. Imishini iyasebenza ngama-3 ama-nyaka ngokuphelele ngokuphula kancane kwemisebenzi yayo. Yilokho okunamuhle kakhulu.

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umshini wokukhiqiza ama-spring umshini wokugoqa imvula othengiswayo intengo yemishini yokwenza ama-spring umshini wokuphonsa izinsimbi ezizenzekelayo umshini wokwenza iziphethu umshini wokwenza ama-coil spring cNC Lathe Machine imashini yokubhala isikhombisa sesilindri sokusebenza emetale izinkothamo zesilindri sokusebenza emetale isikhombisa sesiphephelo esihlelweyo umshini we-cnc vtl umshini we-lathe wezimboni umshini wokucindezelwa kwentwasahlobo isikhombisa sespring sokuthengiswa spring machine factory ilathe yenqanawa engaphakathi cnc torsion spring machine ispring coiler esithengwe i-lathe yesandla esindayo
Ukuthembeka Kweservo Kufunda Ukuthi Kwenzeke Ngokuphelele Kwesikhundla Sokubhekwa Ngokuphelele

Ukuthembeka Kweservo Kufunda Ukuthi Kwenzeke Ngokuphelele Kwesikhundla Sokubhekwa Ngokuphelele

Imishini yokuqinisa okupheleleyo iyakhiwe ngokusebenzisa isikhundla sokusebenza kwe-motor yeservo yesithembiso esipheleleyo esikwenza ukuthi umthwalo wemithwalo nezindlela zokufaka izihlangothi ngokupheleleyo ngokuphakeme kakhulu kusukela eminye imicabango yamaphikromitha. Le mvelaphi yokuphatha izindaba zokuhamba iyathintana ukuthi konke okuqiniswa kuzo kuzoba ngokupheleleyo ngokuchaza kwezilungiselelo zomkhosi, okuvumela ukuthi kubhekwe phansi kakhulu izibonelo zokugcina nokunciphisa kakhulu ukuthi izinto zezinhlanganiselo zizogcina ngokupheleleyo noma zizogcina ngokuphakeme kakhulu ekupheleni kwemikhumbi yezinhlanganiselo ezingaphezulu. Kwezindawo zokukhiwa eziningi kakhulu nezimangalisayo, le vuthi lokuphakama kakhulu kuyathintana ngokupheleleyo nokuthintana kakhulu nokunciphisa izindlela zokusebenza; umsebenzi wokushaya isibonelo, umkhosi waseGolide wakwazi ukunciphisa izibonelo zokugcina zezinhlanganiselo ngamashumi amabili nambili ngokushesha ngokuphela emva kokuguqula izinhlanganiselo zabo kuma-mashini ethu. Ngaphezu kwalokho, isikhundla seservo esifakwe kule mashini sivumela ukuthi kubhekwe phansi kakhulu izikhundla zokuhamba phakathi kwezinhlanganiselo ezahlukene.
Ukukhiwa okupheleleyo Ukusebenza Ngamahora Ama-24/7

Ukukhiwa okupheleleyo Ukusebenza Ngamahora Ama-24/7

Yakhiqondwa ngokubhekisele kumkhumbuzi wemashini omkhulu, othembekile, okwenzelwe ngokupheleleyo ngemithombo yamaphuzu, nokuhlanganiswa nesikhundla semashini esihle kakhulu, isikhundla sethu sokukhishela amaspring sokugcina sibhekisele kusobala ukuthi sifanele ukuthintana nezinkinga ezinkulu zokusebenza kuzo zonke izinsuku, ngokuphathelene nokusebenza kwezindustria. Lokhu kubonisa ukuthi isikhundla sikhona ngokuthembekile kakhulu, okunika umphumela wokungafani kahle kwemithombo yamaphuzu futhi ukungafani kahle kwemithombo yamaphuzu ekhulula, okunika ubukhulu bokusebenza ngokupheleleyo nakuba kusebenza emizimbeni eyinkulu yezindustria. Isikhundla sokukhishela esikhulu nokuthembekile, nokuthembekile kakhulu, nokuhlanganiswa nesikhundla sokugcina amaspring esikhulu sokufaka amaspring esikhulu, sikwazi ukuthabatha amandla amakhulu okukhishela amaspring esikhulu. Ngaphezu kwalokho, isikhundla sokudonsa amandla siyisikhelele ngokupheleleyo ukuhlukanisa amaphuzu amakhulu asezingeni nezilwane zokuhlukanisa amaphuzu, okunika ubukhulu bokusebenza kwezinye izinto zokudonsa amandla. Kuyabonisa lokhu ngokuthembekile kakhulu emizimbeni yezindustria.
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