Imishini Yokwenza Amaspring Okukhupha | Ukusebenza Kwe-CNC Okuphelele Nokuguqula Kusukela Kusukela Ngokushesha

Zonke Izigaba

Imishini Yokwenza Amaspring Okukhupha Ngokuphelele Kwezinhlangano Zomkhakha Emhlabeni Wonke

Kodwa izindawo zokuproducwa zihlalanga isikhombisa sokwenza amaspring okugcinwa, zihlanganisa ukulinganisa ubude bezinhlangothi zomthwalo, isikhathi sezikli, ubude lwesilinganiso lwezinhlobo, nokuthenga kwesikhathi sokuguqula. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yadala isikhombisa sakhe sokwenza amaspring okugcinwa ngokubhekisele kulezi zinto ezithile kusukela ngo-2003, ngokuhlanganisa ukusebenzisa umthwalo wokufaka owenziwe ngokusebenzisa i-servo, ukulawula ukuphakama kwezinkambo ngokuvumela ukubuyela emuva, nokusebenzisa amathooli okugcinwa ngokuphakama, ukuze akhombise ukuphatha okuphathelene ngezindawo zokuproducwa zezibhambo zemoto, izinto zokusebenza nezinye izindawo zokuproducwa. Izinkambo eziphakeme zisewenza izinhlangothi ezingama-0.2–6.0 mm ngamasimu angama-80–320 ngomuzuzu, ngokugcinwa ubude lwesilinganiso ngaphakathi kwe-±0.15 mm futhi ukuphakama ngaphakathi kwe-±3% kuzo zonke izinkambo ezingama-5,000. Umthwali wezibhambo zemoto eGermeni wabuyisela amasikhombisa amabili asebenzisa umthwalo wokuphakama ngomunye isikhombisa sokwenza amaspring okugcinwa esebenzisa i-CNC, wabeka ububi besebenzisa izinhlangothi kusukela ku-4.2% ku-1.1%, futhi wabeka isikhathi sokuguqula izinhlangothi kusukela ku-90 ku-22 imizuzu. Kuzo zonke izindawo zokuproducwa ezingaphezu kwe-20 ezihlanganisa nezindawo zokuthengiswa, isikhombisa sakhulwe ukuze sebenze ngqo ngeminyaka yazo yonke, ngokusebenzisa ukulinganisa ngendlela engaphandle, nokubonakalisa izinhlangothi ngamazwi amaningi.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umkhakha wokuvimbisa kwe-automotive uvutha ukuphakama kwe-output futhi ukunciphisa ukususa

Isilimi esikhulu sezingeniso zemoto esisodwa kwe-Europe yaKati sibonile ukuthi kunezinkinga ezinkulu zokusebenza uma kuzokwenzwa ukuthi kubhekwe isidingo sezomnotho lokugcina izinsimbi zokuphakama kwe-suspension nezinsimbi zokuvula. Isilimi sakho sesihloko sokwenza izinsimbi zokuphakama sasikwazi ukuthi kubekwe ngokulinganisa ukuthi kubhekwe ukuthi kungaphezulu kune-±5%, futhi ukuthintela izinto zokusebenza kuzoba nesikhathi eside kakhulu, sengaphansi kwesikhathi sesibili ngasinye sesikhathi sokuseta. Ukuze sikwamukela lezi zinkinga zokuhlelwa okuphambili, umphakeli wethu wasebenzisa isilimi esisheshayo sokwenza izinsimbi zokuphakama esisebenzisa i-CNC, esinamandla amaningi okufaka izimbali ngokusheshayo, nokuthintela ngokuzenzakalelayo ukuthi kubhekwe ukuthi kungaphezulu kune-±3%.

Umshayeli wezinkqubo zezobuchwepheshe zokubhala ukuthi kubhekiswe isikhundla sezinye izinto ezincane

Indawo esebenzisa izinkampani zokwenza amaphakathi welektroniki eNtshonalanga yase-Asia yasemthwakathini ngokukhulu kwezinkinga zokuguqula ukubanzi kwezinto zokwenza izikhumba zokugcina phansi kwezinkampani zokugcina okuphelele nezinkampani zelektroniki ngezinkampani zokusebenza ngokushesha. Ngokusebenza kwezinsuku eziningi, ububi lwesikhumba sokugcina phansi lwasemthwakathini, okuzaliseka ukuthi kusenziwa izikhumba ezisobala kakhulu futhi kufakwa emkhakheni. Ngokuzama ukuthola isivumelwano sokusebenzisa izinkampani zokusebenza ngokushesha, ilizwe lelizwe lalithatha isikhumba sakho sokugcina phansi sokusebenza ngokushesha, esibhekise kubonakalisa ukuthi sisebenzisa i-wire yokusebenza engaphezulu kuka-0.2–0.8 mm, nesifunda sokuhambisana kwezikhumba, nokubonakalisa ubude ngokusebenzisa i-CCD, nokukhishwa kwezikhumba ezingavumelekile ngokushesha. Lokhu kucatshangela ukuthi ububi lwesikhumba sokugcina phansi lwalihlaza kusukela ku-±0.10 mm ku-±0.04 mm, okunika umphumela wokuthi ububi lwesikhumba sokugcina phansi lwalihlaza ngokuphelele ngokuphakeme kwe-38 percent. Ukusebenza kwakhe kwezikhumba kwalihlaza kusukela ku-12,000 ngamuhla ku-28,000 ngamuhla.

Isibonelo se-Industrial Hardware sisezisa ukuguqula nokuhlwa kwezinsizakalo

Isilimi esikhulu se-Europe sokuphakamisa amasimbi sasezindawo zokusebenza saphatha isibonelo esikhulu sezinto ezisemthethweni esinazo izinhlobo ezingaphezu kwezinkulu zezincwadi zokubeka emkhakheni, okuyizinhlobo zezincwadi zokubeka emkhakheni ezihlukene nokuthi ziyasebenza kakhulu kwezivali ezinkulu, amaphathi wezinkolo, nezintshayelezo zokusebenza. Ukuguqula izithombe ngokushesha kanye nokuzwa kwezindlela zokuthumela izinto ezihlukene kusobala kakhulu kuhlela ukuthumela kwezinto kanye nokuthuthukisa ukusebenza kwabo. Ukuze sizamele lezi zinkinga, isikhombisa sakithi sokuphakamisa izincwadi zokubeka emkhakheni sasenziwe ngokufanayo ngezithombe zokuguqula ngokushesha, isibonelo esikhulu sesiprogramu esingaphezu kwezinkulu ezingu-200 esikhiqizwe kulesikhombisa, kanye nokuthuthukisa kokugcina ngendlela eyodwa. Emva kokuthiwa kulesikhombisa, isikhathi sokuguqula ngokushesha siphuma kusukela ku-75 imizuzu ku-18 imizuzu kuphela, isikhathi sokungasebenzi kwezinkolo ngaphandle kokuplanwa siphuma ngama-42%, kanye nokuthuthukisa kokuthumela kwezinto kwezinkulungwane ngokuphakathi kusukela ku-88% ku-97%. Lesilimi manje sisebenzisa ngokuphelele izinhlobo ezi-14 zezincwadi zokubeka emkhakheni ngokuphelele ngomkhakha omunye.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umshini Wokusika Intambo we-Precision Multi-Cut Edm Wire CY-320Pro Middle Speed Wire EDM Machine

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

Isikhungo Somshini 5 I-axis Moving Column Gantry Machining Center Center Ithuluzi elizenzakalelayo

INDABA YOKUBUKA

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha

Imishini yokwenza amaspring okuphakanyiswa ayifana nendlela yayo yokwenza ispring esifanayo ngamakhulu amaningi. Kwezindlela zethu zokwakha, umshini uyisistimu esihlanganisa imithombo yezimoto yokuqonda kwesikhumba, ukuzenzela kwe-cam, ukulawula ukuphakanyiswa, umshini wokuvula, nokufaka kwezindlela zokulahla ukukhanya nokuhlanganisa (okungabikho). Umsebenzi wokuproducwa uqala ngokuphakanyiswa kwezikhumba nokulawula ukuthi yiziphi izikhumba ezizofika kuwo, lapho izimoto zokusebenza ngokushesha zilawula ukuthi isikhumba sibe phakathi kwe-0.01 mm ngalokhu okusenziwa ngomshini. Isiqondiso sokuzenzela sibiza amacoil okusebenza, futhi isikhombisa sokuphakanyiswa silawula ukuphakanyiswa kwe-coil, okuyinto eyathinta ngqo indlela yokuphakanyiswa kwe-spring nezintlobo zokugcina. I-encoder engezansi yekheli elihlukanayo ilawula indlela yokuvula ukuze ubude obungafani bube senzo, nakuba ukuthintana kwezikhumba kushintsha. Kuma-spring wevalve weziveki, abaproducera bahlukumeza ukuthi ukuthintana kube phakathi kwe-±3% futhi ubude obungafani kube phakathi kwe-±0.15 mm; isistimu sethu sokulawula isivumela lokho ngemigqa edlulela ku-320 amaspring ngeminithi. Abaproducera bezinye izinto zokusebenza bahlukumeza isikhumba sesandla se-0.2 mm nokuthintana phakathi kwe-±0.04 mm, ngakho sizinikeza izinkotha zokufaka ngokushesha nezindawo zokuhlambulula ukuthintana. Amaphoyisa ezingqimba zokusebenza ziyayithanda ukuthi kubuyekezwe ngokushesha nokuthi umshini usebenze ngokuphelele, ngakho sizifaka izinkotha zokuchaza izinhlelo, izinkotha zokuvula ngokushesha, nokubona ngokushesha iziphetho zezimoto futhi izinhlelo zokulandela izinkotha zokuthintana, okunika abengineya emhlabeni othile ukubona iziphetho zezimoto futhi izingxenye zokuthintana. Isitolo sethu eTaizhou sibonakalisa ukuthuthukisa, ukuproducwa, nokuthengisa, ngakho abaceli bafumana ukuthuthukisa kwezinhlelo kungoko kunombhalo wokuthengisa: sibuzwa ngokuthi isikhumba sibe yini, ukuthintana kwayo, ukuthintana okudingekayo, ubude obungafani, isikhomba sokugcina, nokuvutha kwezinye izinsuku, emva kwalokho sizinikeza isikhumbi sokwenza amaspring okuphakanyiswa, izinkotha zokusebenza, nokubonakalisa izinhlelo zokusebenza. Emazwini amaningi angu-20, amashini athisha kweziveki, amashini athisha kwezinto zokusebenza, amashini athisha kwezinto zokusebenza, amashini athisha kwezindawo zokusebenza, nokuthengiswa kwezindawo zokusebenza. Izinhlelo zokusebenza zizoba ngamabhili angu-92–96% yezinhlelo zokusebenza zokuphelele, nokulawula ngokuphatha ngokushesha ngemihora engu-1000, nokusebenza kwezinkotha kungu-300,000–800,000 ngokuphatha ngokushesha ngokuphatha kwezikhumba. Ukuguqula kwezizwe ngokuthi zibuyele kweziveki ezincane, izinqamuzi ezincane, nezinto zokusebenza ezincane kuyagcina ukuthi kubhekwe ngokushesha ukuthintana kwezinhlelo, futhi lokho kukuphakanyiswa kokuthi umshini wokwenza amaspring okuphakanyiswa uyisibonelo sokuthi kubhekwe ngokushesha kungoko kunombhalo wokuthengisa.

Imibuzo Evame Ukubuzwa

Umbhalo wokuphakama kwezikhala zokuphakama kwenza indawo yokuqondisa ukuthi kuyasebenza ngokuphi umbhalo wokuphakama?

Indawo yokuqondisa yethu yokuphakama kwezikhala yekhala yezinkampani iyasebenza kumbhalo wokuphakama kwe-0.2–6.0 mm, noma kubonakala kwezikhala zokuphakama ezincane kakhulu noma kwezikhala zokuphakama zezindustria ezenkulu. Umbhalo ongcono uyiphendula kumthwalo wokuphakama, umbhalo wokuphakama, nokuthwalo okudingekayo. Siqiniseka umbhalo ongcono emva kokubona isithombe sakho sokuphakama, ubunyathelo bakho bekholi, nokuvimba kwakho kwezinkampani ngonyaka, ukuze indawo ayikho enkulu kakhulu noma enkulu kakhulu.

Ukuthi sibhekana njani nokuthwalo nokubude kwezinhlobo zokusebenza kahle?

Sisombulula umshini wokufaka ngokusebenzisa i-servo, ukusobala kwezikhala zokuphakama ngokugcina, nokukhetha ukusobala kwezinhlobo zokuphakama ngokugcina nokubude. Iziphumo ezizenzakaleyo ziyizinhlobo zokuphakama kwezinkampani ziyi-±0.15 mm kubude lwesikhala esingaphakamanga futhi ±3% kumthwalo, noma ±0.04 mm kubude kwezikhala zokuphakama zezincane kakhulu zezinkampani zezilayishoni. Sihambisa futhi iziphumo zokusebenza nezinhlobo zokuziqhathanisa ukuze itimu yakho liqiniseke ukuthi inqubo iyasebenza ngokuphelele emva kokubegqa kwezinhlobo zokusebenza.

Kuphi kude ukufaka indawo entsha nokufundisa abantu?

Izindlela zezinkampani zonke zizokweshwa ngeminyaka eyisihlanu–eyishumi, kufakwe kulo ukugqagqisa kwemikhili, ukulwandela kwemithambo yekhilikhili, ukuphatha okukhula, nokufundisa abasebenzi. Kusoloko kusikho isivumelwano sokusebenza ngendlela engaphandle kokuphakathi (remote support) ukwenza izimpendulo zokugcina. Sisiza ngamabhalo e-English, amavidiyo okufunda, nezinhlobo zezinto ezizokwenza, futhi abalungisi bethu bakhona emva kokubuyisela ukusiza ngezinhlobo ezintsha zezincwadi.

Ukuphakathi kwezinsuku kuyiphi? Kungani sisebenzisa izinkampani zokubuyela izinto ezilungile ngaphandle kweNingizimu Afrika?

Ukuphakathi kwezinsuku kwezinhlobo zokubuyela kuyisihlanu–isikhombisa ngokuphakathi kwezinhlobo. Izinkampani ezilungile zokubuyela, kufakwe kulo izinkampani zokubuyela zokuhamba, izinkampani zokubuyela zokuchitha, nezinkampani zokubuyela zokusebenza ngokuphelele, ziyasakha ukuze zibuyele kahle. Kumaqondi asezingxenye zethu ezingaphezu kwezimbili nezinkampani zokubuyela, sizawubuyela ngendlela yokubuyela ngokuphakathi kwezinkampani zokubuyela noma ngendlela yokubuyela ngokuphakathi kwezinkampani zokubuyela, futhi sizawunika ukuvumela ukuzwa ngokuphakathi kwezinkampani zokubuyela ukuze sibophelele ukungafanele kwezinkampani.

Izihloko Ezihlobene

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

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Bheka Okuningi

Ubufakazi Bamakhasimende

UDaniel Weber

Ukuphatha okuphakathi kwezinkampani nokuguqula ngokushesha

Sibhala izispring zezimoto nezispring zemithambo ngamashifti amabili. Imishini yokwenza izispring zokugcina umthelela isilungiselelo kusuka ku-±3% kusukela kwezilingo zokuqala, futhi ukuguqula kushintshwe kusuka ku-80 iminithi ku-20 iminithi. Izinto ezingavumelekile zingaphezu kwe-1.5% phakathi kwezinkulungwane ezintathu ngosuku. Ukuhlanganisa kweservisi kubhekene ngokushesha, futhi ukudliwa kweservisi ngendlela yokuqondana ngaphandle kusinika usuku oluphelele wokungasebenzi kugcina iqhulu.

Nguyen Minh Tuan

Ukuthuthukisa Okuhle Kwezispring Ezincinci

Izispring zethu zokugcina umthelela zidinga ukuthi ubude bawubheke ku-±0.04 mm, futhi le mshini yayibonakalisa lokho emva kokuseta. Ukuphuma kushintshwe kusuka ku-12,000 ku-26,000 izinto ngamahora, futhi izihluzi zokufaka kushintshwe ngaphezulu kwe-ithirdi. Ukufundisa kwebhekene ngokusebenzisa, futhi itimu yasijabula ngokushesha ukuthi sifunda ukusetshenziswa kweziconnector.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-spring

umshini we-spring intengo yomshini we-spring imishini yokwakha i-spring umshini wokugoba ama-spring intengo yemishini yokwenza ama-spring intengo yomshini we-cnc spring umshini wokwenza iziphethu cNC Lathe Machine imashini yokubhala isikhombisa sesilindri sokusebenza emetale umshini we-cnc vtl itafula elenziwe nge-lathe ukucindezela okuncanyakuwe kwe-CNC imithi yokugaya i-CNC isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe isikhombisa sespring esisenhlanhla isikhombisa sespring sokuthengiswa isikhombisa sespring sokuzimisa ispring coiler esithengwe umshayeli wesikhombisa sesiphephelo

Ukuthuthukisa Kweservomotor Okufanayo Nokusetshenziswa Ngokuvamile Kwezispring Eziningi Zokuthuthukisa

Kwizikhundla zonke zezinkampani zokwenza izispring zokugcina amandla, sizibhala ngokupheleleyo isivumelwano esihle seservo esisodwa, esinconywa ngokupheleleyo ukuthi sifanele kuzinzinzani zezispring eziningi ngokuphambuka kwezinye izinhlelo zokusebenza zemashini, kodwa akasivumele ukuthi abasebenzi bafanele ngezinhlelo ezingaphansi. Ngoba izindlela zokusebenza zasezindustri zilidinga ubukhulu bezinkampani, isivumelwano sethu esihle sivumela abengenisi bakwakhi ukuthi bafaka ngokwanele iziphakamiso zokufaka, iziphakamiso zokuphakama kwezispring, ukulungiselela kwesikhathi sokuchitha, nokubala kwesikhathi sokuphakama kwezispring zonke ezikwimemori. Lokhu kubalulekile kakhulu xa kwenziwa izispring zokuhlanza kwe-automotive nezispring zokuvula, apho izindlela zokulawula izinqumo zokulawula kanye nezinhlelo zokuphakama kwezispring ziyidinga ukuthi zibe yizinto eziphakeme, njengoko kwenziwa kwezispring zezibalo ezincinci, apho ukulinganisa okuncinci kwe-0.04 mm kungathatha isikhathi esingaphezu kwe-0.04 mm futhi kungabuyisa umthombo wokusebenza wokuphakama kwezinkampani.

Amathuba okukhula okubonakalayo okuphinde kunciphise izindleko zokwenza ispring

Izinhlangano zokwenza izinto ngendalo azizicelisa imali kuspring yokuqondisa ispring ukuzibona amaphethini kwe-data sheet kuphela; isifundo sakho sokugcina sikhuluma ngokuthi kufanele kutholwe izindleko zokuproducwa ngaphansi kakhulu ngasemva kwespring esihle. Ukuxhumana naleli nkululeko yokuthengiselwa, izinhlelo zethu zokusebenza ziyasebenza ngokuphelele kwe-92 ku-96 percent ye-Overall Equipment Effectiveness (OEE) ngeminyaka yezikhathi ezintathu eziphambili, nokuthola izikhathi zokusebenza ezinkulu kakhulu ezibonakalayo kusukela ku-0.19 ku-0.75 sekondi kusukela kwezilinganiso zediameter yewire nezidingo zokude kwe-spring. Ukukhupha umsindo phambi kokuthi kuhambiswe emgandeni wokuproducwa, izinkampani zokuhlinzeka zezindawo ziyagcinwa ngokuzenzakalela ukuthi zithole amaspring angavumelekile futhi zibuyisele, ngakho-ke izinkampani zokuguqula ngokushesha ziyagcinwa ngokushesha kakhulu kusukela ku-15 ku-30 miniti kuzo zonke izinhlobo zamaspring.