Imishini Yokwenza Amashini | Amashini Okukhulu Kwemishini Yokwenza Nokusebenza Ngokwesandla

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Thola Isilinganiso

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Isivinini Sesikhululeko Sembhaleni Sesikhululeko Ngokuphelele YaseTaizhou Chuang Yuan

Isivinini Sesikhululeko Sembhaleni Sesikhululeko Ngokuphelele YaseTaizhou Chuang Yuan

Ngokuba ngumshayeli wokuphakamisa isikhululeko sembhaleni, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isunisela izinkampani zokusebenza kwezindawo eziningi nezinkampani zokusebenza ngokuphelele izinkampani zokusebenza ngokuphelele zokusebenza kwezindawo eziningi nezinkampani zokusebenza kwezindawo eziningi. Kusukela no-2003, isikhululeko sakithi esisemthwakathini se-Taizhou, Jiangsu, esisiqukileyo ngokuphelele kwe-ISO 9001, sibhala izinkampani zokusebenza kwezindawo eziningi nezinkampani zokusebenza kwezindawo eziningi, ukusebenza kwezinkampani zokusebenza kwezindawo eziningi. Isigaba sesikhululeko sembhaleni sakithi sisifunda i-CNC lathes esihlukanayo nezinhlobo zezimbhaleni zokusebenza ngokuphelele, nezinhlobo zezimbhaleni zokusebenza ngokuphelele, nezinhlobo zezimbhaleni zokusebenza kwezindawo eziningi. Izindlela zokuphakamisa: ukuphakamisa kwesikhululeko sokubhala kwe-0.005mm, isikhathi sokubhala kwe-12,000 rpm, nokuphakamisa kwe-30% kusukela kwezinhlobo zokusebenza kwezindawo eziningi. Izingxenye zokusebenza ziyahlangana nezinkampani zokusebenza kwezindawo eziningi (izinkampani zokusebenza kwezindawo eziningi, izinkampani zokusebenza kwezindawo eziningi), nezinkampani zokusebenza kwezindawo eziningi (izinkampani zokusebenza kwezindawo eziningi, izinkampani zokusebenza kwezindawo eziningi), nezinkampani zokusebenza kwezindawo eziningi (izinkampani zokusebenza kwezindawo eziningi), nezinkampani zokusebenza kwezindawo eziningi. Nge-20+ amazwe okuhambisa futhi nge-1,200+ amakhompyutha akhululekile, sizanika umphumela wokusebenza kwezinkampani zokusebenza kwezindawo eziningi ngemihora e-48 futhi isikrini sokuphakamisa kwezinkampani zokusebenza kwezindawo eziningi ngeminyaka emibili. Umshayeli wezinkampani zokusebenza kwezindawo eziningi e-Germany wabeka isikhululeko sokubhala kwe-42% emva kokuguqula ku-CNC lathe yakithi.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphakeli we- Oil & Gas waseBrazil uhlawule isikhathi sokuthwala amapipi ngokuphakeme ngamashumi ayisithupha (35%)

Umphakeli omkhulu wezinkampani zokwenza izinto zokusebenza kwezilayini zokusebenza nezilayini zokugcina amasiphi waseBrazil wabona ukuthi kunezinkinga ezingaphansi kakhulu ekusebenzeni kwakhe ngokuthwala amapipi okusebenza kahle kwe-API, okwakho kubhekisele isikhathi sokukhipha izinto zakhe. Ukuze sibuyisele lezi zinkinga eziningi, itimu yethu yokwenza izinto yathumela imishini yokuqala yezinkampani yokwenza izinto, eyenziwe ngokuphelele, ene-automated tool changer esihle kakhulu, nokuthwala amapipi ngamaphepha amaningi okusebenza kahle kwezinkampani zokwenza izinto ngokuphelele. Uma kufakwa kahle kusendaweni yekhono lokusebenza, isikhathi sokuproducwa kuhlala kushukuma kakhulu kusukela emizuzwana eyisikhombisa (18) kuya emizuzwana eyisikhombisa nekushumi (11.7) ngalinye, futhi isiphathwa sesikhumba sokufa kushukuma ngamashumi ayisikhombisa nekushumi (28%). Ngakho ke, ukuproducwa kwesikhumba sokuproducwa kushukuma ngamashumi ayisikhombisa nekushumi (22%) ngonyaka, okuvumela umthengisi ukudlula ukusebenza ngokuphelele ngemizuzwana eyisikhombisa nekushumi (24/7) ngenkani yezinkinga ezingaphansi kakhulu.

Umbhali wezinkulungwane zase-India wabona ukuthi umgodi wokugqamisa kwezinkulungwane ziyisikhathi esingaphansi kuka-0.008mm

Umphakeli wemithombo yezinkulungwane zase-India owadlula kakhulu wabona izimpikiswano eziningi zokusebenza uma wenza izinkulungwane zokuguqula ezingcono kakhulu, okudinga ukuthi izinkulungwane zibe nesibalo sokubaluleka sokufana kakhulu ukuze kususwe ukuthi kubhekwa kwezinkulungwane zokuguqula. Izinkulungwane zokugqamisa ezenziwa ngemithombo yayo yezinkulungwane yasendleleni yazo zayagqama phansi kakhulu, zibeka isibalo sokufana sokuzinhlangothi ngaphezu kuka-0.015mm, okubangela ukuthi izinkulungwane zizihlwa kakhulu futhi ukuthi izivikho zokuhlela kuzobhekwa kwezinkulungwane zizihlwa. Siyenzela isikhombisa sesikhathi se-CNC esinamandla amaningi esikhathi se-slant-bed esinamandla amaningi, esinamandla amaningi okugqamisa kwezinkulungwane, nokuthi kuyasebenza ngokuphelele kwe-C-axis live tooling architecture. Emva kokuthi kwenziwa ukuthi kubhekwe kahle kulesikhathi, isibalo sokufana sokuzinhlangothi sobala kakhulu ku-0.008mm, futhi isibalo sokufana sokuzinhlangothi sobala kakhulu ku-Ra0.4, okunquma ukuthi ukuthengiswa kwezinkulungwane kuvalekile ngaphezu kuka-30%. Lokhu kubonisa ukuthi ubukhulu buhlelwe kahle, okusiza umphakeli ukuthola ukuthi kubhekwe kahle kwezinkulungwane zokuthengiswa kwezinkulungwane zokuthengiswa kwezinkulungwane.

Umbhali wezinkulungwane seJalimani wabona ukuthi ukuthengiswa kwezinkulungwane zokugqamisa kwezinkulungwane ziyisikhathi esingaphansi kuka-0.008mm

Indistri yesiJalimane eyayisikwe ngokupheleleyo yafuna amandla okukhanyisa izikhumba eziningi ngokupheleleyo, nokuthi ubude kububanzi bakho baphikiswe ku-L/D 20 ukwenza izibhalo zezindawo zokusebenza ngokupheleleyo. Amashini ayo asebenzayo asebenzisa umsebenzi wokugcina ayabhekisekile kakhulu, abekhona nesikhathi eside sokusebenza, isibonelo sakwakhiwa kwezinkambu zokusebenza, nokuchitha kokungalingani kwesikhala. Siyathumela isikhumba esipheleleyo sokukhanyisa izikhumba, esiqondiswe ngokupheleleyo ngokusebenzisa isikhumba sokukhanyisa i-BTA ne-technology yokufilta amanzi okusebenza okunamuhla kakhulu, okwakwenzeka ukuthi isikhala sokungalingani sibe yizingu-0.01mm ngokupheleleyo emazwe aphakathi. Lokhu kusha kusha kususa isikhathi sokukhanyisa ngokupheleleyo ngamahlanu amashumi amabili (50%) futhi kususa ngokupheleleyo isebenza sokugcina ngokupheleleyo. Umphathi wokusebenza wabhabha ukuthi lokhu kusha kusha kususa isikhathi sokukhanyisa kususa ngokupheleleyo indawo yokuqonda yabo yokusebenza.

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Ukunemba okuphezulu kocingo lwethusi olusikiwe DS430 edm cnc wire cutting machine othomathikhi yokulutha ithusi uhlobo lwe-edm wire cut INDABA YOKUBUKA

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Taizhou Chuang Yuan Machine Tool Co., Ltd. yilungisele ukuthenga kwezinkampani zokwenza amashini emithwalo, ekhetha ukwenza amashini okuthatha isikhathi esihle ngokupheleleyo kusukela ngo-2003. Isikhundla sakhe esinezinga zemeteru ezingama-25 000 kuTaizhou, Jiangsu, sisebenzisa abantu abangu-180 obabhekene nesayensi, kubalandela abahleli be-R&D abangu-30. Sakhelwa amashini emithwalo angaphezu kuka-1500 ngonyaka, sibuyisela kuma-20+ izwe ezihlukahlukene e-Europe, e-Asia, e-South America, ne-Africa. Isigaba samashini emithwalo sikhuluma ngamashini e-CNC ephakathi (isigaba se-CK), amashini emithwalo ethuluzi (isigaba se-TCK), amashini emithwalo engaphandle kokusebenza (isigaba se-CA), namashini emithwalo yezindawo ezide (isigaba se-TZK). Ishiyo ngalinye lisubhukile ngamasonto angu-72 ngokuphambuka kanye nokubhekana ngolaser ukuze kuvunyelwe ukuthi iphakathi le-0.005mm yokuqiniseka kwezindawo kanye nokuphindekeka kwe-0.003mm. Umsebenzi wokwenza: amashini okwakhiwa kwisifundazwe sakho ayasuswa ngamasonto angu-12, emva koko ayathathwa ngamashini e-five-axis machining centers. Amashini okuthatha isikhathi ayasebenzisa ukubalansha ngokudlula kwe-G0.4 grade. Ukugcina kwenziwa emaphakathi aphakathi kwezindawo eziphakathi kwezintemperatura (20±1°C). Ngalinye lezishini zemithwalo iyavunyelwa ngomshini we-Renishaw ballbar kanye nomshini we-laser interferometer. Umshini wethu wemithwalo uyasebenzisa amashini we-Siemens/Fanuc, amashini we-Hiwin linear guides, kanye ne-NSK bearings. Kwezinhlangano zokwenza izihluzi, amashini emithwalo ethu ayathatha izihluzi zokuxhuma kanye nezihluzi zokuhamba ngokupheleleyo ngokuphambuka kwe-4000 rpm ngezidingo zokuthatha isikhathi esihle kwe-0.01mm. Kwezinhlangano zokwenza i-oil & gas, ayathatha izihluzi ze-API ngamapipi angama-12. Kwezinhlangano zokwenza izihluzi zezinhlangano zokufunda, ayakhelwa izihluzi zetitanium ngokuphambuka kwe-Ra0.2. Kwezinhlangano zokwenza izihluzi zezincwadi, ayakhelwa izihluzi zokubhala ngokuphambuka kwe-8000 rpm. Umsebenzisi we-US wabona ukuthi umkhakha wakhe wakwazi ukwenza ngokuphambuka kwe-27% emva kokubuyisa amashini emithwalo amabili asezingeni elidala ngomshini we-CNC wethu. Umsebenzisi we-Turkey wabona ukuthi umkhakha wakhe wakwazi ukubuyisa ngokuphambuka kwe-40%. Sinenza izinkampani zokwenza izihluzi zokuthatha isikhathi esihle ngokupheleleyo, izihluzi zokuthatha isikhathi esihle ngokupheleleyo, kanye nezihluzi zokuthatha isikhathi esihle ngokupheleleyo. Isikhundla samashini esiphambuka phansi kwezizwe zonke sisenza ukuthi siyagcina isikhundla ngamasonto angu-48, sisenza izinto zokusebenza ngokuphambuka kwe-10 iminyaka, kanye nokubhekana ngokuphambuka kwe-remote diagnostics. Ukufunda kungenza ukuthi siyagcina isikhundla ngokuphambuka kwe-on-site setup, programming, kanye nokugcina. Ngokuphambuka kwezindlela zokugcina zokuphambuka kwe-24 iminyaka kanye nokuthatha isikhathi esihle kwe-99.2%, siyakho umsebenzisi wokuthenga kwezinkampani zokwenza amashini emithwalo.

Imibuzo Evame Ukubuzwa

Izindustri ziphi ezenza isikhathi esihle kakhulu ngokusebenzisa isikhumba sakithi sokukhanyisa?

Umbhali wethu wemishini yokuqondisa uyasebenza kwezindustria zokuphatha izimoto, ol&gas, ukuphakama, ubuchwepheshe, nokuphatha kwezinye izinto. Kwezindustria zokuphatha izimoto, abakholwa baphatha amashini amabili nezinkampani ngokuphatha kwe-roundness engu-0.008mm. Kwezindustria zol&gas, sizihlela izithread zepipe zika-API eziningi kakhulu kune-12 meters. Abakholwa bokuphakama bafumana i-Ra0.2 kwe-titanium. Abakholwa be-buchwepheshe baphatha izibhulungu zokubhala ngokuphatha kwe-8,000 rpm. Ngokuphatha kwezizwe zokuthumela eziningi kune-20, sizilungiselela izindlela zokusebenza zezwe lokusho njenge-CE, ISO, ne-API. Sihlanganisa nangokwenza izisombululo esikhethwe ngokuphelele kwezinye izinhlobo zemithombo, futhi kuzo kufaka i-hardened steel, i-aluminum, nezinhlobo ezingcono zemithombo. Amahlayibheli ethu abheka izinyathelo zakho futhi bazimisele isimo esihle kakhulu.
Umbhali wama-mashini onke awasebenza ngokuphambuka kwezinsuku eziyisikhombisa, ukuzivulula ngolwandle lwelaseri, nokuhlela ngokusebenzisa ibhola. Sisebenzisa amashini okuhlela (eminyaka emibili) nokuhlela kwamashini okuhlela ngokuphambuka (G0.4). Ukuchaza kwezindawo kuyi-0.005mm, ukubuyela kwezindawo kuyi-0.003mm. Isifundazwe sithi sibonakalise izinhlangano zika-ISO 9001:2015, sisebenzisa amahlayibheli e-R&D angu-30, futhi sisebenzisa amashini ka-Siemens/Fanuc. Sinenza umbhali wokugcinwa weminyaka emibili, nokuthumela izinkampani ngokuphambuka kwe-99.2%. Umbhali wamashini ngisho wonke unethi yekhalkhuleyishini yekhalkhuleyishini nekhalkhuleyishini yokuzivulula. Sinenza ukuzivulula kwezinye izinhlangano (SGS, TUV) uma kusolwa. Isibonelo sakwesifundazwe sibonisa ukuthi inzuzo yezinto ezihlukene kuyingaphezu kwe-0.5%.
Sisiza izikhathi zesibili zama-48 ezimpendulo zezinhlelo zokusebenza, ukuchaza kwezinye indawo, nokufundisa kwindawo. Umkhakha wethu wokusebenza emhlabeni wonke uyaphatha iintshiyana eziyisigqibo nezinye izizwe ngamapartneshi asekhaya. Ukufundisa kubizwa ukuphakamisa, ukuseta, nokulungisa. Sisiza iiparts zokubuyela ngama-10 amashumi ayisithupha futhi sibika izikontrakhi zokulungisa ngomnyaka. Kuma-projekthi amakhulu, abafundi bethu bahlala kwindawo yakho. Sisiza ngezibhalo zokufunda eziningi nezividiyo zokufunda. Umsebenzisi waseBrazil wabizwa ukuthi isikhuba sakithi sesibili ngomzuzu ngokwesibili kusukela kumahhala okuphakamisa. Sihlola ukuthi akukho mhlaba wokuhlala kwezinhlelo zokusebenza futhi ukuthi ubukhulu bakho bokusebenza buya kuba bukhulu kangako.
Yebo, sizokwenza izinhloso zokugcina ubude bezincwadi, ubude bezincwadi zokuphatha, izihluzi zezinkampani, ukuthengisa kwezinye izinhloso, nokuthengisa kwezinhloso zokulawula. Sifaka amasimba okuthengisa amabharu, amasimba okuthengisa amachiphi, namasimba okuthengisa amaroboti. Kukuthengisa kwemikhala eminingi, sizofaka izisitemu ze-BTA. Kukuthengisa kwezinhloso eziningi zokuthengisa, sizodondisa ukuthengisa kwezinhloso zokubala ngokuzenzakalelayo. Isithombi sakuthengisa sibhala izinhloso nezinhloso zokuthengisa. Isikhathi sokuthengisa izinhloso zokugcina kuyizinsuku e-45-60. Sihlanganisa futhi izinhloso zokuthengisa zokugcina nezinhloso zokuthengisa zokuthengisa. Umuntu we-Dutch wathanda izinhloso zokuthengisa zezinhloso zokuthengisa; sizobeka ngaphandle kwezinsuku e-8. Ukuthengisa kwezinhloso kusiza ukuthola isiphumo esihle kakhulu.

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Thola Isilinganiso Samahhala

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Yakhiqwa ngemikhawulo yomkhawulo wokusebenza okuphambili we-iron ephambili, okuyisifunda sokubaluleka kakhulu esikhathini sesi-12 sokufika kwesikhathi esihle, futhi isebenzisa i-spindles ezingaphakamisekile ngokuphelele (G0.4), ilathe yethu yomkhawulo wokusebenza iyathumela ubukhulu bokugcina isithembiso nesibonelo sokugcina isikhathi. Lokhu kubhekise kubonakala kakhulu ukuthi kuzokwenzeka ukuthinteka kwezindlela zokusebenza ngokuphelele, okunika ubukhulu bokugcina isikhathi ngokuphelele kwe-0.005mm futhi ubukhulu bokugcina isikhathi ngokuphelele kwe-0.003mm ngokuphelele kwezindlela zokusebenza zezikhathi eziningi. Isimo sokubaluleka kakhulu sokuthinta kusiza ukuthinteka kwezindlela zokusebenza ngokuphelele, okunika ubukhulu bokugcina isikhathi ngokuphelele kwe-30% futhi ukuthinteka kwezindlela zokusebenza ngokuphelele kwezinto ezinzima njengezinto zokusebenza zesi-aviation zesi-titanium nasezinkundla zokusebenza zesi-automotive. Ngisho noma yiliphi ilathe elithile, liyatholakala ngokuphelele ngokuphatha kwe-laser interferometry futhi ngokuphatha kwe-Renishaw ballbar ngaphambi kokuthumwa, okunika ubukhulu bokugcina isikhathi ngokuphelele kwezinhloso zokuhlela kwezizwe.
Ukusiza kwezizwe zonke nokusiza kwezizwe zokusebenza kwe-lathe yethu yomkhawulo wokusebenza

Ukusiza kwezizwe zonke nokusiza kwezizwe zokusebenza kwe-lathe yethu yomkhawulo wokusebenza

Iyakhethwe ukuthi kubhekwe indlela yokusebenza engenakukhupha kubantu bethu abaseNingizimu Afrika, iTaizhou Chuang Yuan inenethwekhi yeziservisi zasezizweni ezingaphezu kwezinkulu, ekhupha iservisi yesikhathi esihlukileyo sokusiza ngokushesha ngeminyaka emibili, ukuchaza okushesha kwamaphoyinti ngokwesibonelo, nokusiza kwezinye izindawo ngokwesibonelo. Inqubo yokuvelisa yonke iyatholakala ngezindlela zokufumana izinto ezifanele ngeminyaka emashumi amashumi, izicabango zokufunda eziningi zezilimi, nezividiyo zokufunda ezitholakala ngokuthi ziyahlanganiswa ngokuphelele. Abafundi basekhaya bethu bakhona ngokuphelele ukusiza kwezindlela zokufaka, ukulandela izinhlelo zokusebenza ngokuphelele, nokuhlukanisa izinhlelo zokuhlinzekisa ngokuphelele okuyisilinganiso sokuziphatha kwezindawo zokuphatha izinto ngokuphelele. Umsebenzisi waseBrasi wokusebenza ngokuphelele wabeka isibonelo sokuthi iservisi yethu yokuqonda ngokushesha ngeminyaka yonke yisidingo esibalulekileyo ukuthi kungabi nesikhathi sokungasebenzi.
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