Imishini Yokwenza Amaspring Ngokwesandla Iyatholakala | Ukuphatha Kwamandla Ngokulinganisa ±0.02mm

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Imishini Yokwenza Amaspring Ngokusebenzisa Ihandi Elinakho Ukuthengiswa, Iyaphakathi Kwemisebenzi Yokuqala Kwemikhumbi Yemishini Yokwenza Amaspring Okuphakade Kwezinsuku Zeminyaka Emi-20

Imishini Yokwenza Amaspring Ngokusebenzisa Ihandi Elinakho Ukuthengiswa, Iyaphakathi Kwemisebenzi Yokuqala Kwemikhumbi Yemishini Yokwenza Amaspring Okuphakade Kwezinsuku Zeminyaka Emi-20

Kodukhomba umshini wokwenza amaspring owenziwe ngokujwayelekileyo okufunekayo, abuyi bafana nasezinye izizwe kufune kakhulu kusukela kubonakalisa isithombe esikhulu; kufuna umthengisi owazi ukuthi i-geometry yamaspring, ubuhle bakwire, nokuthengiselwa kwemisebenzi. Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlulile eminyaka emibili neyishumi, yadlulile ku-2003 eTaizhou City, Jiangsu Province, yadlulile eminyaka emibili neyishumi yokwakha amashini amahle amahle nokuthumela kuma-20 izizwe. Umshini wethu wokwenza amaspring owenziwe ngokujwayelekileyo okufunekayo uyasetshenziswa ngokusebenzisa isikhumba sokugcina esihle, amaguideways aqinile, namandla okufaka okuhle okuphatha ukulinganisa kwe-diameter yewire ngokulinganisa kwi+/-0.02 mm kwe-carbon steel ne-stainless wire ekhona phakathi kwe-0.3 mm kunye ne-6.0 mm. Emaphakathini amahle, abasebenzi basebenza kwezinto zokuzinza zezinkundla, kwezindawo zokuguqula zemoto, kunye nezinkundla zokubeka amandla bafuna amaspring okugcina, okuvula, okuphinda kanye nokuphinda kanye kusukela kwe-1,200 ku-3,500 ngosuku ngokuphatha kwe-pitch kunye nezinhlobo zamaspring, kodwa ukuthi umshini uyasebenza ngokujwayelekileyo kuyenza ukuthi ukuguqula kufanele kube phakathi kwe-5 ku-10 iminithi.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Isibhakabhaka sezinto zokugcina esindaweni sokuzilonga e-Indonesia sibuyisela ubude bokuzilonga kusuka ku-9% ku-2% ngomkhombo wokuzilonga okusebenzisa umsebenzi wendaba owatholakala

Izinhlangano zezindlu zokusebenza kwezinkambo zokufaka emkhakheni, ezisebenza eSurabaya, e-Indonesia, zazisiza kakhulu ekupheleni kwemisebenzi yabo xa bafaka izinsuka zokuzigzag nezinsuka zokuhamba ngokushesha kubizo lokusebenza kwezindlu zokuhlala, ngokusebenzisa izinkambo ezingadlula, ezingasiza kakhulu, okwenzeka ukuthi kubhekwa kakhulu ukungafani kwezinsuka. Iphakade lezindleko zokusebenza yabo yayibhekwe njengokungavumelekileyo, yayinga ku-9%, futhi umkhakha wokusebenza wasekhaya wawuqhubeka ngokushesha kwe-40,000 iziqephu ngomnyaka. Ukuze bafunde ukuguqula okuphelele ukuqinisekisa ubukhulu, umphakathi wabuyisela isikhombisa sakithi sokwenza izinsuka ngokushesha ngokwamanje, esitholakala kwiTaizhou Chuang Yuan Machine Tool Co., Ltd. Emva kokufakwa kwakho, isikhumbi sasetyenziswa ukusobala ukunyusa kwesihlangu sesihlangu, futhi sasenziwa ukugxila kwezinkambo zokufaka izinsuka zokuvimba. Ngama-6 amashumi amashanini emisebenzi, ukungafani kwezinsuka kusho kakhulu kwe-+/-0.15 mm, ukuphela kwemisebenzi kusho kakhulu kwe-2%, futhi umkhakha wasekhaya wawuqhubeka kwe-58,000 iziqephu ngomnyaka.

Umsupplier wasePoland wezindawo zokusebenzisa amakhompyutha emoto uhlwempu kwezinkulungwane zezinqobo zokubhala ngokusebenzisa imishini yokuqala yokubhala izinqobo ekhulula umthwalo

Umsebenzisi wasePoland wokusebenzisa amakhompyutha emoto, osebenta ePoznan, uqondile ukuthi kufanele abe nezinkulungwane zezinqobo zokubhala ngokuphelele kubizo labo lokubuyela emoto, kodwa wabhekana nesiphumo esingapheliyo sokubhala izinqobo zokubhala ngokuphelele kubizo labo lokubuyela emoto. Umsebenzi wakhe wokwenza izinqobo zokubhala ngokuphelele wabeka isikhundla sokubhala izinqobo zokubhala ngokuphelele kusukela ku-1,500 ngosuku ngasinye, futhi wabeka isikhundla sokubhala izinqobo zokubhala ngokuphelele kusukela ku-7 percent. Ukuze akwazi ukuzimisa lezinto, imishini yethu yokubhala izinqobo zokubhala ngokuphelele yasetyenziswa ngamapin okubhala izinqobo zokubhala ngokuphelele nokuhlela isikhundla sokubhala izinqobo zokubhala ngokuphelele ngokuphelele. Emva kokubhala izinqobo zokubhala ngokuphelele kusukela ku-2 izinsuku, umsebenzisi wakha isikhundla sokubhala izinqobo zokubhala ngokuphelele kusukela ku-3,200 ngosuku ngasinye, futhi wabeka isikhundla sokubhala izinqobo zokubhala ngokuphelele kusukela ku-1.5 percent, futhi wabeka isikhundla sokubhala izinqobo zokubhala ngokuphelele kusukela ku-+/-2 degrees.

Umphakeli wezinto zokugcina zemvelo yaseBrazil ayahlela ukubambisana kwezinqobo zokugcina ngomkhombo wokwenza izinqobo ngokuphathelene nesilinganiso esithile

Isilayishwa isikhungo sokuphatha amaspring esikhalini esemaphuthumeni eSao Paulo, eBrazili, esispeciale kakhulu ekuphatheni kwamaspring amancane okuphatha ngokugcina ukuthi amarelay ayisisekelo, kodwa wabona ukuthi iziqephu zezigaba zizofakwa emva ngenxa yokuguqula kwezilinganiso zokuphatha kwamaspring. Ukuze kuzosolwa lezi zinkinga, bavamile imashini yethu yokwenza amaspring ngokuphatha ngokushesha, enobuchwepheshe obuhle kakhulu be-arbor nezihlathi zokufaka ezinokubuyiselwa. Isivinini sesikhungo sokuphatha sakhuphula kakhulu isikhathi esinye, kusukela ku-900 ku-2,100 izinto ngosikhathi esinye, nakho izilinganiso zokuphatha kwamaspring zazibeka kusukela ku-+/-0.10 mm. Ngeminyaka emibili yezikhathi zokusebenza, izibizo zezinto zokuthengiswa zasuka kusukela ku-5% ku-0.8% kuphela. Isithakazelo sezindawo zokuphatha esikhungweni sibonisa ukuthi ubuchwepheshe bezinkulungwane zomshini wabhekiswe kuthi isikhathi sokungasebenzi kusukela kusukela ku-30 miniti ngomnyaka, okuvumela ukusebenza kahle ngemva kwalokho.

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Isikhombisa sespring esenza ngokusebenzisa amandla eminye yisikhombisa esihle kanye nesinekhiphileyo kumashonisi okufuna ukuzikhipha ngokuphelele ngaphandle kokubhalwa kwamakhodi nezindlela zokusebenza zezibalo zokusebenzisa i-CNC. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., sizisebenzisa izithombe zokusebenza ngokuphelele since 2003, futhi isimo sokusebenza kwe-manual spring making machine esithengayo siza kusuka kwezithombe zokusebenza ezinakho amandla okukhupha, okwenzwa ngokusebenzisa amashonisi ethu okusebenza ngokuphelele ukuze sibuyise indawo yokusebenza ngokuphelele ngokulingana ne-0.03 mm ngameter. Izindawo zokuhamba ziyahlanzwa kanye nezihlaziwe, emva kwalokho zihlanganiswa ngokushaya ngokushaya ukuze zilungiselele ukuhamba kwe-carriage ngokulula kanye nokudala kwezinto zokusebenza. Isikhombisa sokunquma sisebenzisa amaroller atholakala kanye ne-handwheel eyenziwe ngokuphathwa kwe-ratchet ukuze umsebenzisi aqalele ukuphatha ngokulingana ne-0.1 mm, okuyisisekelo sokwenza izinspring zokugcina, zokunquma, kanye nezinspring zokuhambisa, okuzisebenzisa kwi-furniture, i-appliances, i-automotive aftermarket, i-electrical contacts, kanye nezinspring zokugcina zemithombo. Isikhombisa sonke sibuyiselwa kwi-bay esithile, sibuyiselwa ngokulingana ngamadial indicators, kanye sijwayeleka ngokusebenzisa i-wire yamacarbon steel engama-1.5 mm kanye ne-4.0 mm ukuze sibonise ukulingana kwe-diameter yekhoyili, ukulingana kwe-pitch, kanye nokubuyela kwespring. Isiqephu sakuthi sithatha amazwi ngokunquma kwe-wire, ukungafani kwe-spindle, kanye nokungafani kwe-handwheel; kuphela izinkotha ezingalingani ngokulingana ne-+/-0.02 mm kwe-diameter yekhoyili esilinganayo ziyavulekwa ukuthengiswa kwezwe elinye. Ngoba sibuyisela ukuthuthukisa, ukuproducwa, nokuthenga, singakwazi ukuguqula ubude bokhanda, isimo somkhondo wokunquma, kanye nokuthengiswa ngokulingana nesifundo se-wire sokuthengisi, kanye nezinto zokusebenza zokusebenzisa i-stainless steel, i-music wire, i-phosphor bronze, kanye ne-carbon steel eyenziwe ngokuhlanzwa, okulingana ne-0.3 mm kuya kuma-6.0 mm. Sibuyisela ngamabooki e-English, amagauge angametric kanye ne-imperial, kanye ne-spare parts kit, kanye sizinikeza isupport esiyinqumuzana ngovideo ukuze umsebenzisi omtsha abe nesiphephelo sokwenza izinspring ezithengayo ngosuku lokuqala. Isikhombisa sethu sespring esenza ngokusebenzisa amandla eminye esithengayo sibuyiselwe kuma-20 izwe, kanye abathengi bakhumbula phakathi kwezinye izikhathi ukuthi isimplicity yezinto zokusebenza ibuyisela ukuncamisa ukusebenza, ukufundisa ngokulula kanye nokuguqula ngokusheshayo kwezinhlobo eziningi zezinspring zokuproducwa. Kuma-job shop oyisebenza ngama-20 kuya kuma-60 izinhlobo zezinspring ngomnyaka, isikhombisa sesingasebenzisa amandla eminye sibuyisela ukusebenza kahle kunezikhombisa zokusebenza ngokuphelele ngoba isikhathi sokuvulwa kusheshayo kanye nokuthi umsebenzisi akadinga ukufunda kahle. Sisupporta kanye abadistributors kanye nabathengi abathengayo ngamaplani okubuyisela kwe-container, izidocument zokuthenga kwezwe elinye, kanye nokusiza ngokusebenza ngokuphathwa kwezinto zokusebenza emuva kokuthenga, ukuze isikhathi sokuthenga sibe lisilinganayo kusukela ekuthengeni kuya kusukela ekuthengeni kwezinto zokusebenza.

Imibuzo Evame Ukubuzwa

Izinkambo zezikhala zezikhala nezinhlobo zezikhala zokuphatha le-mashini yokwenza izikhala ngokusebenzisa amandla amanzi ayitholakala kuthi?

Le-mashini yokwenza izikhala ngokusebenzisa amandla amanzi ayitholakala kuthi iyasebenza ngezikhala ezihlukene kwe-carbon steel, stainless steel, music wire, ne-phosphor bronze, ezihlukene kwe-0.3 mm ku-6.0 mm. Iyakwakha izikhala zokugcina, izikhala zokunqamuka, nezikhala zokuzihlukanisa, futhi izikhala zezikhala ezingenani. Kuma izikhala zokugcina, ubude bezikhala bakhulula kwe-3 mm ku-60 mm, futhi ubude bezikhala bakhulula ngokufanana kwe-0.1 mm. Izikhala zokuzihlukanisa zisebenzisa izipini zokwenza izikhala ezinokuguqulwa, futhi izikhala zokunqamuka zinokufakwa kwezinkambo zokwenza izikhala zokuhlanganisa. Uma izikhala zakho zingaphansi kwalokho, itimu le-engineering yethu liyakubheka ukuthi kungahleli kwezinhlobo ezinokugcinwa.
Ukuhambisana kwezinsizwa zokuphatha kusukela ekuseni kuya ekunyameni kubhekise ku-5 ku-10 iminithi. Umsebenzisi uguqula i-arbor, uhlaziyisa ukuphepha kwe-rollers zokufaka, uchaza i-pitch ngokusebenzisa i-handwheel engeziwe, futhi uqinisekisa izinyathelo ezintathu zokuqala ngamakalipha. Ngoba akukho CNC program yokubhala kabusha, izindawo zokusebenza ezingaphezulu kakhulu zihamba ngamashini amashumi amabili ku-50 amahle okuphatha ngomnyaka ngaphandle kokudlula kwezinsuku ezinkulu. Ispring making machine esithengiswa yethu yadibukiswe ukwenza lokhu kuhle kwezinsizwa zokuphatha.
Sisiza ngamabooki wezindlela zokusebenza ngisiNgesi, amaqhina okuchaza izinto zokusebenza, nokuthuthukisa ngovidiyo ngendlela eyodwa. Umsebenzisi omusha uyakwazi ukwenza amaspring okuthengiselwa ngumzuzu wokusebenza umnye. Sisiza futhi ngamapakethe wezinto ezingafanele, nokuthuthukisa ngemail noma ngovidiyo. Ngokuba sinesibonelo sezinkampani emazwi angaphezu kwe-20, sikhona kakhulu ekuthuthukiseni abathengi abathenga ispring making machine esithengiswa yethu ngaphandle kokubaluleka kwesibonelo sokuphatha amaspring.
Yonke imishini iyagqibwa, iyahlanganiswa, neyavanywa ngokusebenzisa iwire engempela phambi kokuthumela. Sifunda izinkinga zokuphuma kwe-spindle, ukubuyiselwa kwesihlangu sesithombe, nokuphinda kuphinde kwe-diameter yamaspring, futhi sivumela kuphela amashini athi aqiniseka ukuthi akhulele +/-0.02 mm kudiameter yamaspring okuphinda kuphinde. Imbali yokuqinisekisa ubukhulu (QA record) nespring esizokuphanda kusengaphakathi kwe-mishini.

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Ubufakazi Bamakhasimende

UDaniel Whitfield
Ukucothula Okuphelele Nokuvula Kusukela Ngokushesha Kukuproducwa Kwemishini Ezingaphelele

Sifundisa isikhombisa sespring esisemthethweni esithengwe ukuthi sithenge kubhizinisi yethu yezinto zokugcina izinto, futhi sisisebenza ngamashifti amabili ngosuku ngeminyaka emine neyishumi elinesibhozo. Ubude bespring esihlelweyo bakhona kumaphakade +/-0.02 mm, futhi ukuguqula kusenza ispring esithile kusiza ngemizuzu eyisikhombisa. Isivumelwano sethu sokukhathazeka siphela kusukela ku-8% ku-2.1%, futhi manje sivumela izihloko ezingaphansi ezisizokuvuma ngaphambi. Ithimba lokusekela lisindile imibuzo yethu ngendlela yokuvala ividiyo ngomzuzu wodwa.

Marta Kowalczyk
Ukubhalwa Okuphelele, Ukulawula Okuncane, Ukubuyela Kuphelele

Ikhaya lethu lokusebenza lizingenayo izispring zokugcinwa kwelektrikhi, futhi ispring coiler esithengwe kukaChuang Yuan yayisifiso esihle. Ubukhulu besiphumo sibuye kusukela ku-900 ku-2,000 izinto ngamashifti, ubude obuhlelweyo buhlelwe ku-+/-0.10 mm, futhi isikhathi sokungasebenzi ngomnyaka uyincani kunezimzuzu ezithathu. Ukubuyela kusiza kusiza ngeminyaka eyishumi nesibhozo. Imanueli yaseNingilishi nezicelo zokubuyela zasiza ukufundisa abasebenzi bethu ngokuphelele.

Thola Isilinganiso Samahhala

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umshini wokwenza ama-spring imishini ye-cnc spring imishini yokwenza izintambo ze-cnc imishini yokwakha i-spring intengo yemishini yokwenza ama-spring imishini yokwakha ama-spring ye-cnc intengo yemishini ye-cnc spring coiling umshini wokuphonsa izinsimbi ezizenzekelayo umshini wokugaya we-lathe cnc turning service izinkothamo zesilindri sokusebenza emetale isikhombisa sesiphephelo esihlelweyo umenzi womshini wentwasahlobo ukucindezela okuncanyakuwe kwe-CNC umenzi we-lathe we-cnc isikhombisa sespring esisenhlanhla spring machine factory isikhombisa sespring esisenhlanhla sokuthengiswa isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama i-lathe yokugaya ejikayo
Ubuchwepheshe bezinkulungwane zokuphatha kuvumela ukuthi izilinganiso zokuphatha kwezihlathi zibe kusukela ku-+/-0.02 mm

Ubuchwepheshe bezinkulungwane zokuphatha kuvumela ukuthi izilinganiso zokuphatha kwezihlathi zibe kusukela ku-+/-0.02 mm

Ukuqonda okuphakeme kwe-engineering okugcina konke imishini yokuvelisa amaspring engaphandle kokusebenzisa izinhlelo zokusebenza ngokuzimisa, okwenziwa ngu-Taizhou Chuang Yuan Machine Tool Co., Ltd., kuyisikhundla sokusebenza ngokuphelele esebenza ngokuphelele ngokuzimisa, okunika ukubuyela phakathi kwemibala emihle kakhulu ngaphandle kokusebenzisa izinhlelo zokholoka eziningi nezilungileyo zokusebenza ngokuzimisa. Amashini amahle okukhula amafutha asebenzisa i-CNC okwesifundazwe esebenza ngokuphelele, futhi amaguideways asebenzisa ukuthakazelwa kwezintambo, ukugrinda kwezintambo, nokuhlanganisa ngokushesha ngokuphelele ukuze kuvumelekwe ukuthi izinkampani ziyasebenza ngokuphelele. I-handwheel ene-ratchet ephakamile iyavumela ukuguqula ukuphakama ngokuphelele ngokuphakama kwe-0.1 mm, isebenza ngokuphelele ngezinkampani zokufaka izintambo zokufaka izintambo ngokuphelele ukuze kuvumelekwe ukuthi izintambo ziyasebenza ngokuphelele ngokuphelele kwezindawo zokusebenza. Kwezindawo zokusebenza eziningi njengezindawo zokusebenza kwezinto zokufaka izintambo.
Ukuguqula kusheshelayo nokuthi akukho inzuzo yokufunda kunciphisa ukuthi isithuthi sibe senzakalo

Ukuguqula kusheshelayo nokuthi akukho inzuzo yokufunda kunciphisa ukuthi isithuthi sibe senzakalo

Amaphoyisa okuphakamisa ukuthi kusetyenziswa izinto eziningi kuyabeka imithwalo yezindleko zokufumana impahla ngokukhulu ngokubhekisele kwezinkinga zokugcina izimboni zemashini kanye nezinkinga zokuguqula izinto zokusebenza, oko kukuthi le mashini yokwenza amaspring ngokuphatha ayisithi yasebhaleni yethu yadluliselwe ngokuphelele ukuthi iyodlulisela umsebenzi ngokushesha ngezinsuku ezingu-5 kuze kube ngu-10. Abasebenzi baphoyisa bangathatha isikhathi esingakiwe ukuguqula amasikhombisa, ukuvuselela indawo yezinkambu zokuhamba, ukuguqula izinhlobo zokuphakama ngokucacile ngokusebenzisa isikhombisa sokugcina isikhombisa, futhi ukubona izinto zokuzama kwanoma yiziphi ngokusebenzisa izikhombisa zokubala ngokujwayelekile ngaphandle kokuthatha isikhathi sokubhala kabusha noma ukususa iziprojekthi zokuphatha kwe-CNC ezingakiwe. Lokhu kubonisa ukuthi kungakanani ukuthi kusetyenziswa ngokushesha kanye nokuthi kungasebenzi ngokushesha kumaqembu amaningi amahlanu ama-50 kuze kube ngu-50,000 amaspring angu-1 ngalunye ngaphandle kokuthi kufanele kubhekwe isikhundla sesikhombisa ngokuphelele njengomunye wamaspring. Ukubonisa lokhu kubonisa ukuthi kungakanani ukuthi kusetyenziswa ngokushesha kanye nokuthi kungasebenzi ngokushesha kumaqembu amaningi amahlanu ama-50 kuze kube ngu-50,000 amaspring angu-1 ngalunye ngaphandle kokuthi kufanele kubhekwe isikhundla sesikhombisa ngokuphelele njengomunye wamaspring.
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