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Imishini yokuqala yasezulwini yenkolo ye-CNC eyadlulisa ukuphatha kwezinsuku zonke ngokupheleleyo

Imishini yokuqala yasezulwini yenkolo ye-CNC eyadlulisa ukuphatha kwezinsuku zonke ngokupheleleyo

Imishini yokuqala yasezulwini yenkolo ye-CNC kusuka ku-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyadlulisa abahlinzi abadinga ukuphatha okuphathelene ngokupheleleyo ngokuphakeme kakhulu. Kusukela ngo-2003, siyadlulisa ukuthuthukisa, ukuproducwa nokuthengiswa ngaphansi kwesibalo esinye eTaizhou City, Jiangsu Province, eChayina, futhi sithengisa emazwe angaphezu kwezimbili nambili. Imishini yokuqala yasezulwini yenkolo ye-CNC yethu iyasebenzisa isibhakabhaka sesilika esikhanyayo, amagugu okuphatha okugcinwa ngokupheleleyo nokugqibela, amasikrwepe weballi okuphatha okuphathelene ngokupheleleyo, nokuphatha okuphakeme kakhulu okuhlanganisa ukuphatha okungafani ngaphezu kwe-0.005 mm, ngakho abahlinzi bokuphatha kwe-automotive, abahlinzi bokuphatha kwe-hydraulic, abahlinzi bokuphatha kwe-oil-and-gas, nabahlinzi bokuphatha kubalulekile bangabona ukuphatha okuphathelene ngokupheleleyo kwe-IT6-IT7 ngokuphatha kwezinsuku zonke. Amadiyamita okuphatha okuzenzakalelayo ayo ayizigaba ze-360-800 mm, nokuphatha kwe-spindle okuphakeme kakhulu kwe-3,000 rpm, akuvumela umshini wokuphatha wokuzenzakalelayo ukuphatha konke kusukela kwezinto zezibhola ezincane kuya kwezibhola zesithembiso se-500 mm. Kusukela kwezindawo zokuphatha kwezinsuku zonke, umsebenzisi oyodwa uyakwakha imishini miyane kabili ngoba izinkampani zokuphatha ziyasebenza ngokuzenzakalelayo.
Thola Isilinganiso

Usomiso Lwesicatshulwa

ukuphatha kwe-33% kokuphatha kwezinsuku zonke kusuka kwezinhlangano zokuphatha kwe-hydraulic cylinder

Isibonelo esiphelele sekuthatha amasimbi emithambo yaseTuruki yayisebenzisa amashini e-engine ephakeme ukuprosesa amasimbi ayezinkulu zokuchaza amasimbi we-180 mm, kubona ukuthi izindleko zokusebenza ziyagcina imizuzu eyishumi nanye ngendawo, futhi ukuthi isilinganiso sesibhakabhaka sivela ku-3.2 percent. Emva kokufaka isikhombisa sakithi se-cnc lathe esihlukene ngezindawo zokugcina ezinkulu ne-tailstock engeziwe ngokuprograma, isibonelo sasenqumeni ukuthi ukuprosesa okwesibhakabhaka nokuprosesa okwesiphetho kusenqumeni esinye. Isikhombisa esikhulu sahlula ku-1,800 rpm, futhi izindleko zokuhamba zilahlekile ngokuphelele ukusebenzisa amashini e-carbide ephakeme. Ngakho-ke, izindleko zokusebenza ngendawo zisuka ku-mizuzu eyishumi nanye ku-mizuzu eyisibhili nesithathu, isilinganiso sesibhakabhaka sivela ku-3.2 percent ku-0.6 percent, futhi inombolo yezinto ezihlanganisiwe ngomnyaka yisuka ku-4,200 ku-6,100.

Ukulinganisa kwe-IT6 kwezibhushingu kwezimpahla zokusebenza kwe-Automotive kwaPoland

Umphakamisi wemoto wasePoland eyodliwe kwezinye izigaba ezikhulu zokusebenza kwemoto, wabona ukuthi kunezinkinga eziphambili ngokwesifundo sokubaluleka kokukhula kwezinto ezithile zokusebenza kwezinye izigaba ezikhulu zokusebenza kwemoto, okuyisibonelo sokuthi kufanele kwenziwe izibhushini zokusebenza kwe-IT6 ezinomkhawulo wokubaluleka okuphezulu kwe-0.8 Ra ukusuka kwezinye izigaba zokusebenza kwezimoto zokugcina umoya, njengoba izimboni zezinye izigaba zokusebenza zasendleleni zazihlwa ngokuphambili ukudala umkhawulo wokubaluleka okungafana nge-0.02 mm. Ukuze sishayise le ndlela yokuziphatha okuphezulu, sizathumele isikhombisa esiphezulu sokusebenza kwezimoto esisodwa ngokwesikhathi esihlukene (horizontal CNC lathe machine) esinezinkampani zokusebenza kwe-C-axis, izinkampani zokusebenza kwe-rotary ezinamandla, nokuthi kunezinkampani ezilishumi nambili zokusebenza kwe-servo. Emva kokuthi kwenziwe ukuthembisa kwindawo yokuqala ngokuphezulu kwezindlela zokusebenza, umkhawulo wokubaluleka wokuphakama kwesiqephu kwenziwe kumkhawulo othembekile we-0.008 mm, futhi umkhawulo wokubaluleka wokuphakama kwesiqephu kwenziwe kumkhawulo we-0.6 Ra. Umkhawulo wokuphakama kwesiqephu kwe-94% kuya kuma-99.2% emva kokuthi kwenziwe izinqumo zokusebenza ezintathu zokusebenza kwezindawo zokusebenza. Le vuthi yokusebenza okuphezulu kanye nokuthembeka kwenziwe ukuthi le mphakamisi ayikwazi ukuphumelela ukuthembeka kokubaluleka kwezimoto zokusebenza kwezindawo zokusebenza kwezimoto, futhi ngokushesha abathengi babuyisela amashini amabili ekhaya ukuze abalekele ukuthi kunezidingo zokuthengiswa okuphambili kwe-35%.

ukuthatha kwezinsuku zombili ngeminyaka kwezimpahla zokuthatha kwezimpahla zokuthatha kwaIndia

Izinhlangano zezindustria zaseNjindini ezithile zazisiza kakhulu ekuthinteni izimpilo zokusebenza, futhi kuzoba nezingxenye zokusebenza ngomso kwezinsuku zokusebenza ngomso, okwakukhuluma ukuthi baphinde baphatha i-automated horizontal cnc lathe machine yethu enesistimu yokuhambisa ibhola, ukubuyekeza okuphathelene nokugula kwemithombo, nokuhambisa amachipi ngokuzimela. Umkhosi wokuphatha kwenziwa ngokuphelele ngaphandle kokulandela kusuka ku-10 pm kuya ku-6 am, okwenza ukuthi kubhekwa izikhathi eziyishumi na mbili zokusebenza ngosuku. Ukuguqulwa kwesilinganiso sesikhala sokugqamisa kwasemva kwezinkampani ezine ngokuphelele kwezinkampani eziyisix hundred, kanye nokuphula kwezindleko zokusebenza ngaphandle kwezinsuku zokusebenza ngokuvamile ngokuphela kwe-28 percent ngomnyaka. Indawo yokuqala yayisekela ukuthi kufanele kubhekwe isilinganiso sesikhala sokugqamisa ngokuphelele ngokuphela kwe-19 percent ngomnyaka wokuqala wokuthinteka.

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Izimboni Zokwakha Ezizenzakalelayo Ezigcwele Umshini Wokwenza Ipayipi we-ERW Isimo Esisha Umshini Wokwenza Ipayipi Lensimbi Lekhabhoni INDABA YOKUBUKA

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Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle

Imishini yokuqondisa yomkhakha wokuphatha okuhle ngokwezinye yezinto ezibalulekile kumshini wokuphatha okuhle, futhi i-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisela kubuyisela ukuthi isikhombisa kusukela eminyakeni emibili yokuqondisa. Umsebenzi wethu wokuqondisa uqala ngokusebenzisa ukuchaza kwezinto ezingaphansi kwezindawo zokugcina (finite element analysis) kwesikhombisa sesilika, okwenzelwa ukuzimisa imithambo kanye nokuphatha ngokuhle ukuze kubhekisele ukuthi kungabikho ukuthwasa kumsebenzi omkhulu. Amasiko amahle akhanyiselwa ngokuthwasa kwezindawo zokugcina (induction-hardened) ku-HRC 50-55 kanye nokuphatha ngokusheshayo ngenxa yokubona ukuthi kunezindawo zonke zokugcina, ngakho amasiko amahle akhanyiselwa ngokuthwasa kwezindawo zokugcina (ballscrews) abhekisela kubuyisela ukuthi kunezindawo zonke zokugcina, kanye nokubhalwa ngolwazi lwesikhombisa sokuthwasa (laser-measured) ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (0.008 mm) kusukela eminyakeni emibili (1,000 mm). Amasiko amahle akhanyiselwa ngokuthwasa kwezindawo zokugcina (spindle assemblies) abhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (3,000 rpm) kanye nokuzimisa ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (thermal stability), ukuthi kungabikho ukuthwasa kusukela eminyakeni eyodwa (runout) kusukela eminyakeni eyodwa (0.005 mm). Imishini yokuqondisa yomkhakha wokuphatha okuhle yonke iphatha ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (72-hour loaded test) okubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (continuous roughing), kusukela eminyakeni eyodwa (threading) kanye nokuphatha ngokuhle kusukela eminyakeni eyodwa (fine finishing) kabefore ukuthi kufakwe emshinini. Isistimu sokuphatha ngokwezinye (CNC control system) sibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina (ISO G-code), izindawo zonke zokugcina (canned cycles), ukuphatha ukusebenza kwezinto (tool-life management) kanye nokuxhumana kusukela eminyakeni eyodwa (network connectivity) ukuthi kubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (Industry 4.0 integration). Kusukela emhlabeni wonke, le mikhakha ibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (automotive), kusukela eminyakeni eyodwa (hydraulic), kusukela eminyakeni eyodwa (oil-and-gas), kusukela eminyakeni eyodwa (agricultural) kanye nokuphatha kusukela eminyakeni eyodwa (general engineering sectors). Emjini, isithuthi somshini sobhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (machine shop) sebhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (our lathe) ukuthi kubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (turn 42CrMo4 drive shafts) kusukela eminyakeni eyodwa (1,200 rpm) kusukela eminyakeni eyodwa (0.4 mm depth of cut); e-Vietnam, isithuthi somshini sobhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (motorcycle parts maker) sebhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (produces 12,000 brake discs monthly) kusukela eminyakeni eyodwa (a single unit); e-Mexico, isithuthi somshini sobhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (oilfield supplier) sebhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (machines API threads) kusukela eminyakeni eyodwa (4140 steel) kusukela eminyakeni eyodwa (100% gauge pass rates). Ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (Our export footprint) kubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (more than 20 countries), kusukela eminyakeni eyodwa (supported by English-speaking engineers), kusukela eminyakeni eyodwa (remote diagnostics) kanye nokuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (spare-parts warehouse). Sibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (We also offer customized configurations): ubukhulu bekuchanki (chuck size), ubude besikhombisa (bed length), izindawo zokuphatha (turret stations), uhlobo lwe-tailstock (tailstock type), ukuxhumana kwe-bar feeder (bar feeder interface) kanye nezindawo zokuphatha ngokwezinye (automation cells). Ngoba sibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (we control casting), kusukela eminyakeni eyodwa (machining), kusukela eminyakeni eyodwa (assembly) kanye nokuzimisa kusukela eminyakeni eyodwa (testing in-house), singabeka imishini yokuqondisa yomkhakha wokuphatha okuhle kusukela eminyakeni eyodwa (30-45 days) kanye nokubeka ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (tolerances consistent batch to batch). Kusukela eminyakeni eyodwa (For buyers comparing suppliers), izindawo ezibalulekile zokubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (rigidity), kusukela eminyakeni eyodwa (thermal stability), kusukela eminyakeni eyodwa (control quality) kanye nokuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (after-sales speed), zonke zibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (verified with documented test reports). Lokhu kukhomba ukuthi izihlanganiso zokubuyisa kabusha zibhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (repeat orders account for over 60% of our overseas business), kanye nokuthi abantu ababhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (partners in 20+ countries) bakhumbula imishini yokuqondisa yomkhakha wokuphatha okuhle yethu ukuthi kubhekisela kubuyisela ukuthi kunezindawo zonke zokugcina kusukela eminyakeni eyodwa (daily production).

Imibuzo Evame Ukubuzwa

Izinhlangano zezindustria ziphi zokusebenzisa i-horizontal cnc lathe machine?

Iyasebenzisa kakhulu emilayeni yezimoto, emilayeni yamaphakathi amahle, emilayeni yamafutha nezinye izinkulungwane, emilayeni yezinkulungwane zokusebenza kwezinsuku, emilayeni yamapumpa, kanye nemilayeni yokuqondisa okuphelele. Izindawo zokusebenza zonke ezenza amashafu, amabushini, amafalansi, amabhodi wokuvula noma amasikhombisi okuphakama kusukela ku-20 mm ku-800 mm zinokufuna lokhu. Abakholwa bethu ezingama-20+ iizwe bazisebenzisa lezi zimboni kumazibuko okuzikhethekileyo nokusebenza kwezimali ezinkulu.
Izimboni zonke zomthwalo we-CNC zihlanzeki ngolaseri futhi zisebenza ngokuphakama kusukela kusihlanu sesihlanu (72) amahora kabefore ukugcina. Sisiza ngamarekhodi yokuhlanzeka, amaprojekthi yokuhlanganisa, kanye nokubuka kwesivideo esingaphandle kwesifundo. Amasipho aseNingizimu Afrika noma abengenisi bethu bakhuluma ngekuhlanganisa, futhi siphendula imibuzo engenakho ukuphelele ngemihora eyi-24, ngakho ungathola ukuphelele kwe-IT6-IT7 kusukela kusihlanu sesokuphatha.
Amadilika amahle ayethelwa emva kwe-deposit ngeminyaka eyi-30–45, futhi amadilika okuqondana ayethelwa ngeminyaka eyi-45–60. Sithetha ngemvelo yasebhayini ngamaphakathi amahle athuluzwa ngemithi ethuluzwa, ngemvelo yasezulu ku-Asia ne-Europe, futhi ngemvelo yasehlabathi kubizwa kwezinto zokusebenza ezisodwa. Sihlanganisa izindaba zokuthumela, izindaba zokuhlanganisa i-CE, futhi ukulawula ukufaka emakhonteynini.
Yebo. I-horizonal cnc lathe machine yethu isivumela ukuthumela amabar, amakhompyutha okuthumela, izikhumba zokusebenza ngokwesibonelo, futhi ukulandela okuphambuka kwamashakiso. Abasendaweni base-India ne-Turkey bavuma izinsuku zokusebenza ngaphandle kokulandela zokushaya izinsuku zokushaya, okongena kwezinkulu zokusebenza ngaphezu kwe-30% ngaphandle kokuthenga abantu. Sihlanganisa iphakethe yokusebenza ngokwesibonelo ukuhlanganisa izinto zokusebenza zakho.

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Ubufakazi Bamakhasimende

Michael Braun
Ukubaluleka Kuphela, Ukuphatha Okuncane

Sibhekisana ngezinye izimpahla eziyisithathu phambi kokuthenga. I-horizonal cnc lathe machine yabo ibhalile i-concentricity yethu yase-hydraulic bushings ngokulinganayo kwe-0.008 mm futhi yakhala ukuphatha kwe-3% ku-1%. Ukufaka nokufundisa kwabuyele kahle. Manje sibhala ngamahour e-20 ngosuku futhi siphakamisa ukuthenga inombolo yesibili.

Rajesh Menon
Ukuservisa Okusheshayo, Ukusebenza Okwempilo

Ukuthumela indawo yokubhala kanye nokuhlela okuzenzakalelayo kusiza ukusebenza ngaphandle kokulandela kusasa. Ukuphatha kwakwekho kwezinkulu ngeminyaka engu-28 futhi izindleko zokusebenza ngaphandle kwezinsuku zazihlala. Uma sifuna isiparti esisodwa sesitayela, sifika ngeminyaka emine. Isikhumba sakhe sesi-CNC sokugcina ngasezulwini sisabonakalisile ngeminyaka miyane.

Thola Isilinganiso Samahhala

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umshini wokwenza ama-spring spring Coiling Machine cnc Spring Coiling Machine umshini wokugoba ama-spring imishini yokwakha ama-spring ye-cnc intengo yomshini we-cnc spring umshini wokwenza ama-coil spring cNC Lathe Machine imashini yokucinezela kwe-cnc imashini yokubhala umshini we-lathe oqondile central machinery lathe umshini we-cnc vtl itafula elenziwe nge-lathe ukucindezela okuncanyakuwe kwe-CNC umshini wokucindezelwa kwentwasahlobo isikhombisa sespring esisenhlanhla sokuthengiswa umshini wokuthatha okuhle umshayeli wesikhombisa sesiphephelo i-lathe yokugaya ejikayo
Isithembiso Esikhanyayo Sisiza Ukuqinisa Okudala Ngeminyaka

Isithembiso Esikhanyayo Sisiza Ukuqinisa Okudala Ngeminyaka

Ubuqotho besakhiwo nesisekelo somshini wethu we-cnc lathe ovundlile kuqala ngombhede wensimbi ophakeme onama-ribs amaningi, ongasebenzi kahle, ama-guideways aqinile, nama-ballscrews acindezelwe kusengaphambili aklanyelwe ngokucophelela ukumelana ngokuphelele nokuguqulwa kokushisa nokwenziwa kwemishini Ukuhlaziywa kwezinto eziphelile okuthuthukile kusetshenziselwa ukwenza ngcono ukubekwa kwezindololwane zangaphakathi, kuyilapho ochwepheshe abanekhono beqondisa izindawo ngesandla ukuze kuqinisekiswe ukubandakanyeka okuphelele okungu-100%. Ukuhlolwa okunzima okusemabhizinisini kubonisa ukuthi ukuzungeza okuyisiyingi kuhlala kuzinzile ngaphakathi kuka-0.005 mm ngisho nangemva kwamahora angu-2 000 okukhiqiza okuqhubekayo. Ngokwesibonelo, ikhasimende elivelele laseJalimane elalisebenza ngemishini enamandla kakhulu ye-42CrMo4 alloy drive shafts labika ukuthi akukho nhlobo ukuguquguquka kokunemba okulinganisekayo phakathi nezinyanga ezingu-18 zokusebenza okunamandla kwe-shift ezimbili. Lokhu kuqine kwesakhiwo okuphakeme kuvimbela ngempumelelo ukudlidliza okubhubhisayo, kwandisa isikhathi sokusebenza kwethuluzi lokusika elibizayo ngamaphesenti angu-25.
Ukuvuselela kwe-CNC okuphelele ukuzithutha kwezindlela zokuproducwa

Ukuvuselela kwe-CNC okuphelele ukuzithutha kwezindlela zokuproducwa

Ukuvuselela kwezindlela zokusebenza nokuxhumana kwe-digital kuyizindlela zokuphelele zethu yomkhombo we-CNC wesikhathi esihlukene, okuhlanganisa isikhombiso sesikhathi esihlukene se-CNC sokusebenza ngokuphelele esinezindlela ezinkulu njenge-ukudala kwezinto zokusebenza, izindlela zokusebenza zokugcina izinto zokusebenza ngokuzenzakalelayo, izindlela zokulungisa izihlangothi zokubhala ngokuzenzakalelayo, nokuxhumana ngokuphelele kwenethiwekhi. Abasebenzi basebhaleni bafanele ukugcina amaprograme amaningi amakhulu amabili asezingeni lezindlela zokusebenza futhi bakwazi ukwenza izindlela zokusebenza ngokushesha noma ukuguqula izinhlobo zezinto zokusebenza ngemizuzu emibili kuphela, lokhu kuyisibonelo sokufanele kwezindawo zokusebenza ezingaphansi kwezinhlobo zezinto zokusebenza kodwa ezingaphezulu kwezinhlobo zezinto zokusebenza futhi kwezindawo zokusebenza ezingaphezulu kwezinhlobo zezinto zokusebenza. Kwezindawo zokusebenza zezinto zokusebenza zezinhlobo zezinto zokusebenza e-Turkey, ukugcina kweziprograme zokusebenza ngokuphelele nokubiza ngokushesha iziparameta zokusebenza kusenziwe ukuphelele ukunciphisa izikhathi zokusebenza zokuphatha izinto zokusebenza kusukela emizuzini eyi-45 ku-mizuzi eyi-18 kuphela. Ngaphezu kwalokho, isikhombiso se-CNC sisebenzisa ngokuphelele izindlela zokuhlola ngendlela eyingaphandle.
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