Amashini e-CNC okuphakanyiswa kakhulu | Ukuphakanyiswa kwe-roundness 0.002mm nokugcina kwe-Ra 0.4

Zonke Izigaba

Izinkundla Zokugqibela Kwemikhombobo Yezinkundla Zokugqibela Kwemikhombobo Yokuzilayiza Ngokupheleleyo Ezinikezwe Abahlinzi Babetu Kusuka KuTaizhou Chuang Yuan

U-Taizhou Chuang Yuan Machine Tool Co., Ltd. uyasebenza ngokupheleleyo kumashini okuzilayiza ngokupheleleyo kwe-CNC nokusebenza kwezindawo ezinde kusukela ngo-2003 kusuka kuTaizhou City, Jiangsu Province, eSine, esebenza kubamkhosi basebenza kwe-automotive, aerospace, hydraulic, medical, ne-energy emazwe amaningi angaphezu kwe-20 okuyisifundo sokuthengisa. Amashini akhe okuzilayiza ngokupheleleyo kwe-CNC ayabona ukulinganiswa kwemikhombobo ngaphakathi kwe-0.002 mm, ukulinganiswa kwesikrini ngaphakathi kwe-Ra 0.4, nokulinganiswa kokubuyela phakathi kwe-±0.005 mm kuzo zonke izigaba, okuyisidingo sokuzilayiza kwe-valve bodies yezinhlobo zomthwalo, izihlilo zokuhamba kwe-fuel injector, izihlilo zokufaka emhlabathini, nezihlilo zokuhamba kwe-aerospace, lapho ukulinganiswa kwe-bore kanye ne-OD kuyasivumela ukulima nokuphila kwe-fatigue. Kusukela kwezindlela zokusebenza kwe-automotive zokugcina indawo, umkhiyazi wabuyisela amashini amabili asezingeni elizayo ngamashini akhe okuzilayiza ngokupheleleyo kwe-CNC kwezindawo ezinde futhi wabeka isikhathi sokusebenza ngaphansi kwe-23 percent, futhi wabeka isikhathi sokungafaneleka kusukela ku-4.1 ku-0.8 percent ngomzuzu omunye, okuvuma ukuthi wabeka i-USD 61,000 ngonyaka.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukunciphisa ukugcina kwe-cylinder yamandla wezilwane ngokusebenzisa i-fluid power e-Germani

Umphakathi wezilwane zaseGhela ephindaphinda ukugcina kwe-5.6% ngokubhekana ne-chatter ne-taper xa kubhakelwa amabore ase-140 mm emanzini kwezilwane ze-27MnCr. Siqondisana isistimu se-Precision CNC Turning esebenzisa i-high-pressure through-coolant, i-boring bar engeziwe imvume, ne-servo feeds esihlanganisiwe. Umkhawulo wakhiwa ku-0.003 mm, i-taper yasemthwakweni yasemva kwe-0.01 mm, futhi ukugcina kucwabela ku-0.9%, okukhupha isikhathi sokubhakela ngokuphelele ngo-19% kuma-12,000 amathuba ngomnyaka.

Ukunciphisa isikhathi sokubhakela kwezilwane zokuhlanza izibhokhwe zezinyama e-United States

Umphakathi wezilwane zase-United States osebenzisa izilwane zokuhlanza zezinyama wafuna izibhokhwe zezinyama ezinamagcobo angabi nabo amabhurri, nezifinishi zokubona ngokushesha, ngokulandela izimpendulo zase-FDA. Iselula sethu se-Precision CNC Turning sisebenzisa i-12-station live tool turret, i-sub-spindle pickoff, ne-finishing inserts za-Ra 0.4 nesiprobing. Isikhathi sokubhakela sicwabela kusukela ku-96 ku-71 seconds, i-dimensional Cpk ibe phezulu kwe-1.67, futhi ukubhala kabusha kucwabela ngo-82%, okunika umphakathi ukuthuthukisa ukuproducwa kuma-150,000 amathuba ngomnyaka.

Ukuvutha Ukuphatha Kwesikhumba Sokufaka Isilwane Sokufaka Emasimini Kusukuma SaseTurki

Isukuma saseTurki sokubhala amasimini sasemkhakheni kwenkqubo yokuqinisa ukuphatha kwesikhumba sokufaka isilwane sokufaka emasimini, okubangela ukuthi izinto zizofakwa emkhakheni ngokuphelele. Siyabhisela i-Precision CNC Turning cell enesikhombisa sokuzihlukanisa kwezinkqubo zokugcina isikhati nesikhombisa sokuzihlukanisa kwezinkqubo zokugcina isikhati. Ukuphatha kwesikhumba kwasobala kwi-0.004 mm futhi ukuguqula kwezindawo zokuphatha kwesikhumba kwalahla ku-0.006 mm, okunquma ukufakwa emkhakheni ngokuphelele ngokuphakeme kwe-74% kwezikhumba zezingu-2.4 ziyisilinganiso esinye sesihlanu.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umshini Wokusika Intambo we-Precision Multi-Cut Edm Wire CY-320Pro Middle Speed Wire EDM Machine

INDABA YOKUBUKA

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center

INDABA YOKUBUKA

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha

INDABA YOKUBUKA

Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle

Ukuthatha kwe-CNC okuphelele kuyisibonelo esikhulu sekuthatha kwemithambo yomthambo ngokuphelele ngoba kubhekisa ukuthi iphakathi yekhanda, ukuthi iphakathi yekhanda nezinye izinto zokuthatha kwezinye isikhathi esifanayo. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibuyela kule ndawo ngokwakha kahle, kusukela kubhekiswa kwezinto ezihlukene zokuthatha kwezinto zokuthatha kwezinye (finite element analysis) kwezinto zokuthatha kwezinye zokuthatha kwezinye (bed and column castings) okuzihlukaniswe kanye nokuthathwa kwezinye kwezinye (aged and machined in-house) ukuze kuvalelwe ukuthatha kwezinye (vibration) ngokuthatha kwezinye (heavy interrupted cuts). Izinkundla zokuthatha kwezinye (Spindle assemblies) ziyaphakanyiswa futhi ziyabhalwa ngokuphelele (dynamically balanced), emva koko ziyabhalwa ngokuphelele (mated) kwezinkundla zokuthatha kwezinye (high-resolution servo drives) nezinkundla zokuthatha kwezinye (absolute encoders) ukuze lokho konke okuthathwa kwezinye (tool path) kubuyela ngokuphelele (repeats) ngokuphelele (within) 0.005 mm. Kwezinkundla zokuthatha kwezinye (deep hole models), ukuthatha kwezinye (counter-rotation) phakathi kwezinto zokuthatha kwezinye (workpiece) nezinto zokuthatha kwezinye (tool), ukuthatha kwezinye (high-pressure coolant) up to 70 bar, nokuthatha kwezinye (intelligent feed control) kuthathwa amasiko ngokuphelele (remove chips reliably) nangona ubude bokuthatha kwezinye (length-to-diameter ratios) kubhala kakhulu kune-20 ku-1, lokhu kuyisibonelo esikhulu sokuthatha kwezinye (hydraulic manifolds), izinkundla zokuthatha kwezinye (gun barrels), nezinkundla zokuthatha kwezinye (landing gear pins). Konke okuthathwa kwezinye (Every machine) kubuyela kwezinkundla zokuthatha kwezinye (laser interferometer accuracy verification), ukuthatha kwezinye (ballbar circularity testing), nokuthatha kwezinye (72-hour continuous cutting trial) kabefore packing. Ngokuthatha kwezinye (In production), umsebenzisi waseJalimani wokuthatha kwezinye (German fluid power client) wabona ukuthi iphakathi yekhanda (roundness) yekhanda yekhanda yekhanda (0.003 mm) kwezinkundla zokuthatha kwezinye (140 mm bores) emva kokuthatha kwezinye (switching) kwezinkundla zokuthatha kwezinye (deep hole Precision CNC Turning platform) yethu, ngakho umsebenzisi waseTurkish wokuthatha kwezinye (Turkish automotive supplier) wabona ukuthi iphakathi yekhanda (concentricity) yekhanda yekhanda yekhanda (0.004 mm) kwezinkundla zokuthatha kwezinye (fuel injector sleeves) futhi wabeka ukuthatha kwezinye (field returns) ngokuphelele (by) 74 percent. Umsebenzisi wase-US wokuthatha kwezinye (US medical device maker) wabeka ukuthatha kwezinye (bone screw cycle time) kusukela kwe-96 ku-71 seconds futhi wabeka ukuthatha kwezinye (Cpk) phezulu kwe-1.67. Lokhu kubhekisa ukuthi kuthathwa kwezinye (These outcomes) kubhekisa ukuthi kuthathwa kwezinye (disciplined process engineering): ukuthatha kwezinye (300-piece capability studies), ukuthatha kwezinye (tool-life mapping), ukuthatha kwezinye (thermal drift compensation), nokuthatha kwezinye (operator dashboards) okubhekisa ukuthi kuthathwa kwezinye (wear trends) kabefore tolerances drift. Isiqephu sakithi sokuqondisa (Our engineering team) sisebenza ngokuthatha kwezinye (supports English speaking customers) ngokuthatha kwezinye (remote diagnostics), ukuthatha kwezinye (video commissioning), nokuthatha kwezinye (documented preventive maintenance schedules), ngakho amasiparti akhona ngokuphelele (spare parts ship) ngokuphelele (within) 48 hours. Ukuthatha kwezinye (CE-aligned electrical design), ukuthatha kwezinye (multi-voltage transformers), nokuthatha kwezinye (localized documentation) kuhle ukuthatha kwezinye (ease installation) kuzo zonke izwe zase-Asia, Europe, the Americas, and the Middle East. Ngoba sibhekisa ukuthatha kwezinye (casting), ukuthatha kwezinye (machining), ukuthatha kwezinye (assembly), nokuthatha kwezinye (testing) ngokuphelele (under one roof), singakwazi ukuthatha kwezinye (tailor stroke), ukuthatha kwezinye (spindle bore), ukuthatha kwezinye (chucking), ukuthatha kwezinye (chip conveyor), nokuthatha kwezinye (automation interfaces) kwezinye (specific part families) engakwazi ukuthi sibuye sibhekise umsebenzisi ukuthi abuye abhekise. Lokhu kubhekisa ukuthi kuthathwa kwezinye (That flexibility) kubeka ukuthatha kwezinye (shortens commissioning) kusukela kwezinye (months) ku-izinye (weeks) futhi kubeka ukuthatha kwezinye (keeps total cost per part predictable). Ngokuthatha kwezinye (With more than 20 years of export experience) nokuthatha kwezinye (long-term partnerships in over 20 countries), sibhekisa umsebenzisi ukuthi abuye abhekise ukuthatha kwezinye (demanding geometries) kwezinye (stable, profitable production).

Imibuzo Evame Ukubuzwa

Izintandabuzo zezibalo zingakwenzeka ngokujwayelekile kwezinhloso zokuphatha ngokuphelele kwezinhloso zokuphatha ngokuphelele?

Kwizinhloso eziyisilinganiso zokuphatha ngokuphelele ezitholakala ngokujwayelekile, i-Precision CNC Turning iyaphatha ngokujwayelekile ngokuphakeme kwe-0.005 mm kwe-diameter futhi ngokuphakeme kwe-0.003 mm kwe-roundness. Izinhloso zokuphatha ziyafika ku-Ra 0.4 ngezinhloso zokuphatha okuphelele noma zokuphatha ngokuphelele. Siyavumela ukuthi kuyatholakala ngokuphakeme kwe-300-piece study ukuze uziqonde ukuthi Cpk yekhona ngaphambi kokufakwa, akukho isiquleko sobuchwepheshe kuphela.

Izindustria ziphi ezenza ukuthi zibeke phakade kwezinhloso zokuphatha ngokuphelele kwezinhloso zokuphatha ngokuphelele kwezinhloso zokuphatha ngokuphelele?

Izinkomo zokusebenza kwe-hydraulic ne-pneumatic, izisikho sokuqasha kwemoto, izinto zokugcina kwezimpilo, izinkomo zokuhlela kwezwelelo, izinkomo zokugcina kwezilwane zokushisa nezilwane zokuphatha amafutha, nokwenza amaphutha. Lezi zindawo zidinga izibhodi ezide, ukubambisana okuphelele, nokufinyelela kwe-mirror. Kunezizwe zokuthumela eziningi kune-20 ezenza isebenza lezi zinkomo zethu kulezi zindawo ngamaphuzu okutholakala.

Uyakhuluma kanjani nge-chatter ne-thermal drift kuzibhodi ezide?

Siyasebenzisa izihlangu esizimele, izibhodi zokubhoda eziphambili, ukubhoda okungaqondi, ukusika kwe-coolant okuphelele, nokukhuluma ngokuphelele kwe-CNC. Ukuguqula kwezinkomo zokusebenza kufakwa ngokuzenzakalelayo. Kwezindlela zokusebenza kwe-hydraulic eJalimane, ukubhoda kwalahleka ngapansi kwe-0.01 mm kuzibhodi zezingu-140 mm futhi ukuthunywa kwalahleka kusuka ku-5.6 ku-0.9 percent.

Yini okutholakala emva kokuthumela kwebhuyi zasezizweni?

Ukuqondisa ngokusebenzisa isilimi se-English, ukuchaza izinkinga ngendlela eyengeziwe, ukusiza ngokubhaliwe kwe-video, ukufundisa abasebenzi, nokwenza izinhlangano zokukhuseleka phambi kokuzimela ziyizindaba ezisemthethweni. Amapharti okushintsha ayathunyelwa ngemihlanu emibili (48) yezinsuku, futhi amahlayibheli abavuka ngomzuzu wokusebenza umnye. Lokhu kugcina ubungakanani bokusebenza kude kwe-96 percent kubabili abasendaweni ekupheleni kwemithombo yabo.

Izihloko Ezihlobene

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Dec

Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

Bheka Okuningi

Aug

Ukuthi yini indlela yokuphepha ukugqibela kwezinto zokubhala ngokuzimisa kwezindlela zokusebenza zemishini zokubhala emanzini aphezulu

Ukuzwa ngemithambo Yezindlela Zokubhala Emazini Aphezulu Ukusebenzisa izindlela zokubhala emanzini aphezulu nokusebenza kwezindawo eziningi kwezindlela zokuproducwa kwezindustria kubonisa izinkinga ezingaphezulu zokugqibela nokusebenza okungahleli, okuzimelela izinto zokubhala. U...

Bheka Okuningi

Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

Klaus Reinhardt

Ukuthabatha Kwesikhumba Kwasitshisa Ngaphezu Kwesikhombisa

Sisebenzisa amacilinda we-hydraulic aye-27MnCr nebores za-140 mm. Emva kokufaka isistimu se-Precision CNC Turning yezindawo ezingaphakade, ukubaluleka kwesikhomba kwebores sakhula ku-0.003 mm futhi ukuthabatha kwesikhumba kwasitshisa kusukela ku-5.6 ku-0.9 percent. Isikhathi sokusebenza sakhula ngamashumi amabili nesikhombisa (19) percent futhi amalayini amabili angaphandle anamandla kule ndawo yodwa. Ukuvikela kwebhulogu kuyabona ngokushesha futhi kuyabona ngokwemfundo yobugcino.

Emily Carter

Ukubaluleka Kwesikhumba Se-Med Device Kwisikhombisa Sengaphansi Kwesikhombisa 1.67 Futhi Ukuvikela Kuyasekhona

Amasikili ethi ayalwa ngokwesibonelo esikhulu kanye nezinkampani zokubhala ngokwesibonelo esikhulu. I-12-station live tool Precision CNC Turning cell yakhokha isikhathi sokusebenza kusukela ku-96 ku-71 imizuzwana, yakhokelela i-Cpk phezu kwe-1.67, futhi yaphula ukusebenza kabusha ngokuphulukana kwe-82 percent. Siyaphumelela ku-FDA process validation ngokwesibonelo esikhulu futhi siyakhokelela ukuphakama kwezinto ezisemthwakathini ngokuphakama kwe-4.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-spring

umshini we-spring ukwakheka kwesiphethu umshini wokwenza ama-spring imishini ye-cnc spring imishini yokwenza izintambo ze-cnc cnc Spring Coiling Machine imishini yokwakha i-spring imishini yokwakha ama-spring ye-cnc umshini othomathikhi wesiphethu umshini wokwenza ama-coil spring umshini Wokugaya Ngemanu cnc turning service izinkothamo zesilindri sokusebenza emetale isikhombisa sesiphephelo esihlelweyo umenzi womshini wentwasahlobo umnisi wemishini yezinsuku ukucindezela okuncanyakuwe kwe-CNC isikhombisa sespring esisenhlanhla cnc torsion spring machine umshini wokuthatha wezindustria

Deep Hole Precision CNC Turning Oyakhokha i-Roundness ye-0.003 mm Ngokuphakama Kwezinto Ezisemthwakathini

Kubukho kwezinkulungwane zokusebenza kwe-hydraulic, kwezinkulungwane zokuhamba emhlabathini, nezinkulungwane zokudla nokugcina amafutha, ubukhulu bekubhore kuyisibonelo sokugcina, isikhathi sokuphela kwesibhakabhaka, nokuvula kwezifutha. Isikhundla sakithi sokuturna ngokuphelele kwe-CNC sokubhore eside sisebenzisa ukuzimela kwezinye izinqamuzana, izibhore ezinamandla okunqamula, nokufika kwemifutha engu-70 bar ngaphandle kokufuna, noma ukusobala kwezifutha kuyisibonelo sokubhore ngokuphelele. Ukuzwa kwezinkulungwane nokusebenza kwezinkulungwane ngaphandle kwezindawo zokusebenza kuzokuthintela ukuzwa, futhi izencoder eziphelele nezinhlobo zokuhlinzekisa kwezintambama ziyakugcina ubukhulu bokubhore kusobala ngokuphelele kwezindlela eziningi. Kwi-planti yamafutha e-German, izibhore zengu-140 mm kwezinkulungwane zengu-27MnCr zazikhubaza ubukhulu obungu-0.003 mm be-roundness ne-taper engu-0.01 mm, kubeka ukuthi izinto ezingavumelekile zihlala kusuka ku-5.6 ku-0.9 percent, futhi kubeka ukuthi kutholakala ukuthinteka kwezimali ngu-USD 61,000 ngonyaka. Ishishini ngishishini lisohlwaywa ngokusebenzisa i-laser interferometry, i-ballbar testing, njengezindlela zokuzama ukusebenza kwezinkulungwane ngemizuzu eyi-72, futhi kubhekwa ukuthi isikhundla sikwazi ukusebenza ngokuphelele kwezinkulungwane ezi-300. Abathengi bafumana izichazi ngisiNgesi, ukuthola ukuthinteka ngokusha, nokuthola izinto ezinamandla ngemizuzu eyi-48, ukuze ukusebenza kwezinkulungwane kubheke phansi kwe-96 percent.

Izikhulu zesikhululo se-CNC esizimele esizimisa isikhululo kusukela ku-prototype kuze kuzwakala

Ukufika kusampula lokuvumeka ku-ouput esiqinileyo kukuphela okukhulu kweziprojekthi zokuthatha imali. Sisindisa izikhulisi ze-Precision CNC Turning eziqinileyo zonke, kubanzi ubungo bebar, ukuphathwa kwesibhakabhaka sesi-ndawo, amathooli omsebenzi, ukuzimisela kusobala, nokuphatha izichiphi, okuhambisana nezifamily zempahla yakho. Amaphrojekthi we-engineering ayazivumela isikhathi sokusebenza, isikhathi sokugcina amathooli, nokuphatha izimpahla phambi kokubuyiselwa, emva koko ayavumela indlela ngamaphepha okweprovitha nokubhalwa kwezinhlobo zamathooli okugcina. Umphathi wemithombo yezincwadi zase-US wabuyisela isikhathi sokusebenza kusampula yezinkabi zetitanium kusukela ku-96 ku-71 imizuzwana ngalinye, wabulala i-Cpk phezu kwe-1.67, futhi wabeka isikhathi sokwenza kabusha ngaphezu kwe-82%, futhi waphumelela ekuvumeni kwe-FDA ngokuvumena kwesokuqala. Umphathi wemithombo yezincwadi yase-Turkey wafika ku-concentricity yezinkabi zefuel yomkhosi wesistaynilesi ku-0.004 mm, futhi wabeka izihluku zokubuyiswa kusuka ku-74%, futhi wabuyisela ukukhula ku-2.4 million yezimpahla ngonyaka. Ukudesigna kwelekthrikhili kwezivinini eziningi, nokuhambisana ne-CE, nokubhalwa kwezidokhumenti zokuhlukaniswa kusiza ukufaka phakathi kwezizwe zokuthengisa eziningi kune-20. Ngokusebenzisa ukudlala kwezimpahla, ukuchitha, ukugcina, nokuzimisela kusuka kusuka, ukuguqula kuzoba ngeminyaka, akakho ngeminyaka eyingu-3.