Isitayela Sokuqala Sokuzwakala Ngokupheleleyo Kwesifundo | HT250/HT300 Cast Iron

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Imiphumela Yokutshisa Amaphuzu Okulathini Okuqondiswa Ngokuphelele Kukusebenza Kwemithambo Yasezwe Zonke

Imiphumela Yokutshisa Amaphuzu Okulathini Okuqondiswa Ngokuphelele Kukusebenza Kwemithambo Yasezwe Zonke

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yaphatha ukuthengisa i-Lathe Table ngokupheleleyo kusukela ngo-2003 kwi-Taizhou City, i-Jiangsu Province, e-China, ekhupheleni i-machine tools ezihlakanipileyo kuma-20 izwe. I-Lathe Table yethu iyasebenza kuzo zonke izindawo zokusebenzisa i-turning, i-facing, i-boring ne-thread cutting kwi-industri yezimoto, yezinkampani zokwakha amadolo, yemvelo nezindawo zokusebenzisa i-machine. Yonke i-Lathe Table ihlakazwa ngokusebenzisa i-iron engaphansi kwe-grade ya-High HT250 noma ya-HT300, isebenza ngokulahla imiphumela yokuqondisa (stress-relieved) futhi iyagxilwa ngokuhlanzeka (precision-ground) ukuze ibe yisibonelo sokubaluleka (flatness) esingaphansi kwe-0.02 mm ngalokho kwe-1000 mm futhi isibonelo sokubaluleka (parallelism) singaphansi kwe-0.03 mm, okunika umsebenzi othembekileyo phakathi kokusebenza kwezinsuku ezintathu ngokuphinda-phinda. Kukusebenzisa i-Lathe Table yethu kwezindawo zokusebenzisa i-machine kwezimbotyi zezimoto, abasebenzi bakhuluma ukuthi ubude bezinto ziyabuyela ngokupheleleyo ngamashumi ayi-99.5 futhi ubude bekhothama kubuyela ngamashumi ayi-18 emva kokuguqula ku-Lathe Table yethu. Umsebenzi wase-Europe owasebenza ngamahora angu-16 ngosuku wabeka izinto ezihlukene ngamashumi ayi-27 emva kwezinsuku ezintathu. Siqukethe ukuthuthukisa (R&D), ukuproducwa nokuthengisa, sibonisa izindlela zokugcina i-T-slots, i-center holes nezindlela zokufaka (mounting patterns) zokuhlanganisa.
Thola Isilinganiso

Usomiso Lwesicatshulwa

isitabulo se-800 mm Sokhona Sibonisa Ukuphakama Kwezindlela Zokusebenza Kwemoto Emasweni Emaningi NgeJalimani

Umphakeli wemoto waseJalimani owasebenzisa izinto ezisodwa kakhulu, ozimele ngokwenza amaphathi we-transmission esikhundla sokuphakama, wabona ukuthi kubhekene nobukhwekwe obukhulu xa kusebenziswa imishini yokuqala yokufaka isikhundla, okwakha ukuthi kubhekene nezinkinga zokugcina izinto ezingavumelekileyo nokugcina izinto zokusebenza ngokukhula. Ukuze sibuyisele le ndawo engezansi, sizimele isikhundla sakwe-sikhundla esinomthwalo wamanje we-800 mm, esebenzisa i-HT300 yomhlaba wokugcina umoya, nezindlela zokuhambisa izinkampani zokufaka isikhundla zokufakwa ngokufanayo, nezindlela zokufaka isikhundla zokufaka isikhundla ngokufanayo. Ukuthuthuka kakhulu kwesikhundla kusiza ekuthinteni ubukhwekwe bokufaka isikhundla futhi kusiza ekuthinteni ukuthi izinto ziyathintwa ngokuphelele xa kufakwa isikhundla ngokusheshayo. Ngakho-ke, ubukhwekwe bokufaka isikhundla bukhula kakhulu, ubude bendlela yezinto ziyathintwa ngokuphelele buyafika ema-0.003 mm, futhi ubude bendlela yezinto ziyathintwa ngokuphelele buyafika ema-Ra 1.6. Ukuphakama kwesiphumo kwezinhlangano kakhula ngama-22%, ukugcina kwezinto ziyathintwa ngokuphelele kushusha ngama-19%, futhi isikhathi sokusebenza kwezinto ziyathintwa ngokuphelele kushusha ngama-18%. Isikhundla sasemthwakweni sasenziwa ngokuphakama kakhulu ngamashumi amathathu ngosuku, noma ngokuphakama kakhulu ngama-98.7% yezinto ziyathintwa ngokuphelele, kusiza kuthintwa ngokuphelele kwezinhlangano zezinto ziyathintwa ngokuphelele.

Isitabulo Semphefumthi Sokulatha Sivutha Isikhathi Sokungasebenzi Kwezinhlangano Zokuphakamisa Amaphumpu E-India

Umphakeli wezinhlangano zokuphakamisa amaphumpu e-India wabukhala nesiphumo esingavumelekile sokuhlanganisa nokubeka isikhathi eside lapho kufakwa kwezinhlangano ezinkulu nezincane zokuphakamisa amaphumpu emaphumpu ngemibhalo yezilatha. Ukubeka kabusha izinhlangano ezinkulu zokuphakamisa amaphumpu kuzoba kubiza ukuguqula kwesikhundla, okwakubiza ukugqula kwesikhundla sokuphakamisa amaphumpu futhi ukuthabatha izindleko ezinkulu zokusebenza. Siyathumela isitabulo semphefumthi sokulatha sengama-1200 mm, esihlanganiswe ngokunzima futhi esihlanganiswe ngokuphelele ukuze sibekele isikhundla esifanayo ngokuphelele ngokulingana ne-0.02 mm. Isithembiso sesikhundla esisondile sokubeka izinhlangano esizimele kusiza ukubeka izinhlangano ezinkulu kune-1200 kg ngaphandle kokuguqula kwesikhundla. Ngokudibanisa izikhundla zokuhlanganisa nezikhundla zokubeka izinhlangano ngokuphelele, ukubeka kabusha izinhlangano kuzoba kuvutha, okwakuvutha isikhathi sokubeka ngokulingana ne-35% futhi ukuthabatha izindleko zokuphatha nokusebenza ngokulingana ne-USD 8,400 ngonyaka. Umphakeli wabona ukuthi wakwakha ukuphakamisa izinhlangano zokuphakamisa amaphumpu ngokulingana ne-140 ngomnyaka ngaphandle kokuguqula ukulingana kwezinhlangano zokuphakamisa amaphumpu futhi ukuthabatha ukuzimisa kwesikhundla sokusebenza.

Isitabula Sefutha Yokukhetha Isivinini Sokuphatha Amasipho Ase-Aerospace e-Turkey

Umphathi wamasipho ase-aerospace e-Turkey wadinga isivinini sokubeka esihle kakhulu nesikhombisa esingaphansi, esisodwa ngokwezindlela zokubeka eziningi nezindlela zokubeka zokugcina amasipho ase-ndlela yokuhamba okungahleli. Amasipho ase-market ayigwamelela izimfihlo zokubeka zabo noma isikhathi sokufika kusasa. Sibhekise isitabula sase-1000 mm sokufutha, sibhekise isifundo se-CAD, ukufutha kwe-CNC, nokubeka ngokushaya ngokushaya ngeminyaka yokuqala. Isitabula esiphela sisifunda ukubeka kwe-fixture ngokulinganayo kwe-0.015 mm futhi ukulingana kwe-0.02 mm. Ukubuyisa kwezinto zokubeka kwezindawo kwezinkulungwane ziyagcina ngokulinganayo kwe-31%, okunikeza umphathi ukuthuthukisa izikhathi zokuphatha futhi ukuthola amasipho ase-aerospace amabili atholakala ngokulinganayo kwe-USD 260,000. Lokhu kubonisa ukuthi siyasebenza ngokushesha kanye nokuthumela ngokushesha kwezizwe zokuphatha kwezinto ezihle kakhulu kwezinsizakalo zase-aerospace.

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I-Table ya-Lathe yisibhelo sokusebenza kahle kwe-turning, futhi u-Taizhou Chuang Yuan Machine Tool Co., Ltd. wabuyisela ukuproducwa kwakhe kusukela ngo-2003 ukuze aservise amathuba aqhubekayo emhlabeni wonke. Umsebenzi wakhe wokuproducwa ubegina ngamaphakathi ayo aya ku-HT250 ne-HT300 okwenzelwa emaphakathini ayo aqondile, emva koko kufakwa kwe-aging yangempela ne-heat treatment yokususa umoya wokubeka isibonelo ukuze kunciphiseke ukuguqula. Ngisho noma yiliphi i-Table ya-Lathe, kufundiswa kahle, kugrindwa kahle, kanye nokuhlanganiswa ngohand kufika ekuphakameni kwe-flatness engaphezulu kuka-0.02 mm ngalinye i-1000 mm, ekuphakameni kwe-parallelism engaphezulu kuka-0.03 mm, kanye nokuphakamisa kwe-surface roughness engaphezulu kuka-Ra 1.6. Amatslots aye-T, amakhole aye-center, kanye nemithambo yokuqondisa kufakwa ngamashini aye-CNC ngokulandela izidlali zomkhosi, okuvumela ukugxilwa kahle kuma-lathes aye-manual, ama-lathes aye-CNC, kanye nama-machines aye-deep hole processing. Kukuproducwa kwe-brake disc yezimoto, i-Table ya-Lathe yakithi ibe yisibhelo sokuphakama kwe-dimension kwe-99.5% ngalinye i-50,000 cycles; kwezinhlangano zase-aerospace, iyaphakama kwe-tolerance yoka-0.015 mm; kwezinhlangano zase-energy valve machining, iyanciphisa isikhathi sokufaka ngama-30%. Sifaka kuma-20 izwe, kungakhathaleki u-Germany, u-Turkey, u-India, u-Brazil, kanye ne-United States, lapho abasebenzi bama-job shops nabasebenzi bama-OEM plants bavumela i-Table ya-Lathe yakithi ukufuna iziphumo ezihlukene. Isistimu sakithi sokuhlinzekisa sifollowa i-ISO standards, futhi iziriphoti zokuhlinzekisa, izicertifiketi zomthwalo, kanye nokuzimela kwe-dynamic balance kufunyanwa ngalinye i-unit. Isivumelwano sesingeni sisifaka izidlali ze-CAD, umsindo wokufaka, kanye neservisi yemva kokuthenga esikhathini se-48 hours. Ngokugcina ukuphakama kwe-casting, ukugrinda kahle, kanye nokusebenza kwe-application engineering, sizincongela abasebenzi ukunciphisa iziqu zokuphakama, ukuphakama kwe-tool life ngama-18%, kanye nokuphakama kwe-machine uptime kwe-98.7%, okwenza i-Table ya-Lathe yakithi isibhelo esihloniphekile sokuproducwa kwezwe ngokujwayelekile.

Imibuzo Evame Ukubuzwa

Izinto zizingani ezenziwa ngazo ukwenziwa kwezitabula zokufutha?

Sisebenzisa i-iron ephakeme yokuqala ye-HT250 ne-HT300 engeziwe ngokuzenzakalelayo futhi engeziwe ngokulahlekelwa kwe-stress. Lokhu kusinika umkhawulo, ukuphatha kwe-vibration, nokubagula kwezinsizakalo ngokudlula, nangokufanayo kwezinsizakalo zokugcina izinkampani zokusebenza kwe-turning eziningi.
Yebo. Sihlanganisa i-T-slots, amaphuzu ase-center, nezinhlobo zokugxilisa ngokwezinye ngokwezinye ngokwezindlela zakho. Izingxenye zokugxilisa kwe-Lathe ezingenziwe ngokwezinye ziyatholakala kusukela ku-500 mm ku-2000 mm, futhi izithombe noma izindlela ziyaboniswa ngabasebenzi bethu kabefore ukuprodukha.
Qhathanisa ubude be-diameter, umbane, nokuvutha kwe-cutting. Abasebenzi bethu bavumela ukuthi isayizi sokuqondisa i-Lathe siyakuba kungenani 20% kakhulu kune-maximum swing. Kuma-zinto ezenziwe ngokukhulu okungekho phansi kuka-500 kg, sivumela isayizi sokuqondisa i-Lathe se-1200 mm noma kakhulu nesikhundla sokuhlinzeka.
Amamodeli evela emithambo yasezindaba ayisiphelo kusukela ku-15 ku-20 izinsuku; amamodeli esikhundla asikhiphileyo ayisiphelo kusukela ku-25 ku-30 izinsuku. Sihambisa kuma-20 izwe ngokwesikhumba, ngokwesinye noma ngokuthuthukisa, sibonisa amaphethi okupakisha, amabhodhi nokubhabha ukuthi kufanele kuhlanganise kwezindaba zokugcina.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ubufakazi Bamakhasimende

Hans Muller
Ukuthembeka kanye nokuthembeka kahle

I-Lathe Table evela ku-Chuang Yuan ibuyisela umsebenzi wethu wokwenza amashafu. Ukubili kwezindawo ezinkulu kungaphezu kwe-0.02 mm ubuyisela ukungabi nayo kwezinto ezingavumelekileyo ngo-19% futhi ububi lwemithambo yasongezwa ngo-18%. Ithimba le-engineering laba yakhuluma ngemuva kwezinsuku ezingu-24. Kuzoba yilokho okumelwe kubhekwa ngokuvamile uma ufuna ukusebenzisa i-turning esihlukene.

Rajesh Kumar
Ukusebenza okuphambili kwezindlela zokusebenza ezinkulu

Sisebenzisa i-Lathe Table yabo yezindawo ezingu-1200 mm ukwenza amaphumpu. Isikhathi sokusakha sishintshwe ngo-35% futhi isarha sokuphatha ishwa ngomnyaka sishintshwe ngo-USD 8,400. Ithable yasemva kweminyaka emibili yokuqhubeka ngamashumi amathathu ngosuku. Ithable elihle kanye nezinhlelo zokusebenza.

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umshini we-spring ukwakheka kwesiphethu spring Coiling Machine umshini wokugoqa imvula othengiswayo imishini yokwakha ama-spring ye-cnc umshini wokuphonsa izinsimbi ezizenzekelayo umshini wokwenza ama-coil spring umshini wokugaya we-lathe isikhombisa sesilindri sokusebenza emetale cnc turning service umshini we-lathe oqondile isikhombisa sesiphephelo esihlelweyo umshini we-cnc vtl itafula elenziwe nge-lathe ukucindezela okuncanyakuwe kwe-CNC umenzi we-lathe we-cnc isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe isikhombisa sespring sokuthengiswa spring machine factory i-lathe yensimbi esindayo
I-Lathe Table yezindawo ezinkulu evela kwezindawo ezinkulu zokunqula ukuthi akhange kubhekwe ngokusha

I-Lathe Table yezindawo ezinkulu evela kwezindawo ezinkulu zokunqula ukuthi akhange kubhekwe ngokusha

Yakhiwa ngokusebenzisa i-iron ephakeme yokuqala ye-HT250 ne-HT300, i-Lathe Table yethu iphuma kwe-aging engempela futhi isebenzisa i-heat treatment yokusula umoya wokuphakama kwezinto ezihlukene ukuze isule umoya wokuphakama kwezinto ezihlukene. Ukugcina okuphelele kwe-grinding nokuhlanganisa ngokushesha kwenza ukuthi ubude bokubili bawo banezinkampani zokubili zibe phakade kwe-0.02 mm ngasemkhathini we-1000 mm futhi ubude bokubili bawo banezinkampani zokubili zibe phakade kwe-0.03 mm. Lokhu kubalulekile kakhulu kwezinhlobo zokusebenzisa izinkampani zokubili kanye nokulahla umoya wokuphakama kwezinto ezihlukene ngenxa yezinkampani zokubili ezikhulu, kuyinikela izinkampani zokubili futhi kuyabuyisela ubude bokusebenza kwazo ngokuphakeme kwe-18%. Kwezinhlobo zokusebenzisa izinkampani zokubili zokufaka amaphathi emoto, i-table yethu iyabhalisa ubude bokubili bawo banezinkampani zokubili ngokuphakeme kwe-99.5% ngasemkhathini we-50,000 yezinkampani zokubili zokubili, kuyenza ukuthi yiliphepha eliphakeme lokusebenza kwezinhlobo zokusebenzisa izinkampani zokubili zokubili ngokuphakeme kwezinhlobo zokusebenzisa izinkampani zokubili zokubili.
Kwakho kungakwazi ukuguqula i-T-Slot nezinhlobo zokufaka ngokushesha ukufaka i-Lathe

Kwakho kungakwazi ukuguqula i-T-Slot nezinhlobo zokufaka ngokushesha ukufaka i-Lathe

Sibhala ngokupheleleyo isitayela sokuqala ngamaphuzu ayo ayesikwele ngokupheleleyo kanye nezinkampani zokugcina ezihlukaniswe ngokupheleleyo, nokubeka izinkampani zokugcina ezingahlanzwa ngokupheleleyo ngokufanayo nesithombe sokuhlelo lwesifundo. Kuyaphakama kusukela ku-500 mm ukuya ku-2000 mm, izitayela zethu zihlanganisa ngokupheleleyo nezitayela zokusebenza ngokushesha, nezitayela zokuzwakala ngokupheleleyo, kanye nezitayela zokubhala izinkampani zokubhala izinkampani. Ukubhala kwe-engineering kanye nokuthiwa kwe-CAD kubhekisa ukuthi kuneqiniso lapho kubegcina ukwenza. Umsebenzisi wase-Turkey owesifundo sokuhlelo lwesifundo se-aviation wasebenzisa isitayela sokuqala sokugcina esihlukaniswe ngokupheleleyo sokugcina esikhulu kakhulu kwe-1000 mm ukuze abeke ubunzima bokugcina kwezinkampani ngokupheleleyo kwe-0.015 mm, ukunciphisa ukubhala kabusha kwezinkampani ngokupheleleyo ngo-31%, kanye nokuvula ukungabikho kwezinkampani zokubhala izinkampani.
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