Isikhombisa se-CNC sokugqabaza | Ukuthola kwezinkulungwane zokugqabaza ezingaphezulu kwe-0.008mm nokuthola kwezinkulungwane zokugqabaza ezingu-28% ngokushesha kakhulu

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Imithuluzi Yokuthatha Kwesikhathi Sokuphakamisa Kwesikhathi Sokuthatha Ngokuphelele Emasimini Ama-CNC Kusukela KuMthunzisi WaseChina Owathandwa Kubuyiswe 2003

Imithuluzi Yokuthatha Kwesikhathi Sokuphakamisa Kwesikhathi Sokuthatha Ngokuphelele Emasimini Ama-CNC Kusukela KuMthunzisi WaseChina Owathandwa Kubuyiswe 2003

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyadlala nokuthengisa imishini yokuqhubeka kwe-CNC ngokuphelele eminyakeni eyi-2003 eTaizhou City, Jiangsu Province, eChina. Imishini yethu yokuqhubeka kwe-CNC ibhiza izindawo zokusebenza zezimoto, izinsiza zokuhlanganisa, izinsiza zokusebenza kwemithambo, izinsiza zokusebenza kwezimali, nokusebenza kwezindawo zokusebenza ngokujulile kunezindawo eziningi zokuthengisa eziyisikumi nambili. Ingcwadi yonke yokusebenza kwe-CNC iqhubeka ngokuphelele kusikhathi sesihlanu nesihlanu (72) amahora futhi ishaya ukuthi iphakamise ngokuphelele ngolaser interferometer phambi kokuthengiswa. Ukuthola okuphelele kuyaphakama ku-0.008 mm futhi ukubuyela emva kuyaphakama ku-0.005 mm, kusiza abasebenzi ukuthi bakhulekile kwezinhlobo zokuthola zika-IT6 kwezihlangothi, izibhodla, nezinkampani. Umsebenzisi wokuthenga izihlangothi wezimoto eGermany wabuyisela izihlangothi ezimbili zokuzala kahle ngamashini e-CNC ayi-4 ethu futhi wabuyisela ukuthengiswa kusukela ku-3,200 ku-5,400 amasethingi ngosuku, wabeka umsindo wokuthengiswa kusukela ku-2.1% ku-0.4% ngamasikhathi amathathu. Kukusebenza kwezinsiza zokuhlanganisa, umsebenzisi wokuthenga izihlangothi eTurkey wafumana ukuthola okuphelele kuka-Ra 0.4 kwezihlangothi zokuhlanganisa zokuthola kwe-titanium, wabeka isikhathi sokufuna ngokuphelele ngokuphakama kwe-35%.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphakeli wezinto zokusebenza zemoto eJalimane uthintela isikhathi seziqu ngamashumi ayisibhozo nezinkulungwane zokuphakama ngomkhombo wokugubha kwe-CNC

Umphakeli wemoto eJalimane osebenzisa i-Transmission Shafts wabukhula ngokungafani kweziqu zokubhala kweziqu zokugubha ezimbili eziyisikhulu, futhi ukugubha kwamathooli kuyagcina kakhulu, okwakumelaka ukuthi kutholakale amaphepha angu-3,200 ngusuku noma kufana nokuthi kutholakale amaphepha angu-2.1% angavumelekile. Siyamkhumbula umkhombo wokugubha kwe-CNC onemithombo emi-12 yeziqu zokugubha, iziqondiso zokugubha ezinamandla amaningi, nokuthi isipindelo sokugubha siphakeme ngamakilowati angu-15. Emva kokufakwa kwayo nokuhlelwa kwezizindleko, isikhathi seziqu saphansi kusukela ku-96 sekondi ku-69 sekondi, okuyisibhozo nezinkulungwane zokuphakama. Isiqu seziqu sasemthwakathini ngamamilimita angu-0.01, isiphetho sesiphetho saphansi ku-0.4%, futhi isiphetho ngusuku siphakeme ku-5,400. Umphakeli wabuyisela isidingo sakhe ngaphansi kwezinsuku ezi-14 futhi emva kwalokho wabuyisela amakhombo amabili e-CNC wokugubha ekhaya lokusebenza lesibili.

Umphakeli wemithombo yezempilo eTurkish ayifika ku-Ra 0.4 kwezicabha zokubhala kwe-Titanium

Izilungiselelo lezincwadi zemithili esebenzisa i-Turkey kufune ukusebenzisa amasikrwebe wezinyawo e-titanium nesifunda se-Ra 0.4 futhi nezinkinga zokubhalwa kwemithili. Izinkampani zabo zezindawo zazisiza isibhakabhaka futhi zazidinga ukupholisha ngokusha kakhulu, okwakongeza izindleko zokuproducwa ngo-40%. Isikhombisa sesikhombisa se-CNC sasetsheleka ngomshini wokuphatha omkhulu, amathooli asebenzayo, nokuhlelwa kokukhetha kwezinto ezinamandla kwezinhlobo zetitanium. Isifunda se-Ra 0.4 sasifika ngokuzenzakalelayo emseleni wokuphatha, isikhathi sokupholisha sasihlala ngokuphela ngo-35%, futhi isivinini sokubhalwa kwemithili sasihamba kusuka ku-92% ku-99.3%. Umthengisi manje uyasebenzisa isikhombisa se-CNC ngamashumi amathathu njengoba uyathumela amasikrwebe akugcina kuizihospitali zaseYurophu.

Umthengisi wezimpumpu eNtiazi uyadlula umkhulu wokuproducwa ngamashumi mabili ngezikhombisa zesi-CNC zokuphatha

Umphakeli wemipumpu yomkhumbulo emhlabeni yesiNdiya wabhekisa amashafthi esithili yesithili ngamashini e-"manual lathes", futhi wabona ukuthi kubhekiswe kuphela amashumi abalohlwa (60) ngomshini ngosuku, nokuthi kubhekiswa kabusha okuningi. Sibhambisile amashini amabili e-CNC turning ngebar feeders ne-automatic chip conveyors. Manje ngisho noma yiliphi umshini, ubhekisa amashumi amahlanu (150) amashafthi ngomshini ngosuku, futhi ukubhekisa kwakhe kugxile kusukela ku-amashumi amabili (120) ku-amashumi amathathu (300) ngosuku. Ukubhekisa kwe-roundness kuguqulwa kusukela ku-0.02 mm ku-0.008 mm, ukubhekiswa kabusha kuguqulwa kusukela ku-8% ku-1.2%, futhi izindleko zomsebenzi ngamashafthi zinguqula ngamashumi ayisine (42)%. Umthengisi uyakhathazeka ukudala umshini wokubhekisa we-CNC turning wesithathu manje ngonyaka lokhu ukuze akhusele amathengiso ekupheleni kwemizini.

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Ukuqonda Indlela Umshini Wokujika Wamanje we-CNC Odala Ngayo Inani Kubakhiqizi Bomhlaba Wonke. Umshini wokujika we-CNC uyisizinda sokusika izinsimbi ngokunemba, ukuguqula izinsimbi, ukugoba, nokusakaza kube yimishayo, ama-bushings, izinto zokuxhuma, nezixhumi ngokunemba okuphindaphindwayo. E-Taizhou Chuang Yuan Machine Tool Co., Ltd., umshini ngamunye wokuguqula i-CNC uthuthukiswa ngenqubo ehlelekile eqala ngemidwebo yamalungu amakhasimende kanye nezinhloso zesikhathi somjikelezo. Ithimba lethu lonjiniyela libuyekeza impahla, ukubekezelelana, ukuqedela indawo, nosayizi weqoqo, bese likhetha amandla esiphini, uhlobo lwe-chuck, ukwakheka kombhoshongo, nohlelo lokulawula ngokufanele. Ukukhiqizwa kuqala ngokusakaza ngaphakathi endlini nokunciphisa ukucindezeleka, kulandelwe ukucutshungulwa okuqondile kwemibhede nezindwangu zokuxhuma amakhanda ngemishini yethu ye-CNC. Lokhu kuhlanganiswa okuqondile kugcina ubukhulu obubucayi buzinzile futhi kunciphise isikhathi sokuhola. Ukuhlanganiswa kwenzeka endaweni yokusebenzela elawulwa ukushisa, lapho umshini ngamunye wokuguqula i-CNC ulungiswa khona, ufakwe izintambo, futhi uhlolwe nge-laser interferometry. Ukucacisa indawo engu-0,008 mm nokuphindaphindwa kuka-0,005 mm kuyaqinisekiswa ngaphambi kokuthumela. Ukuhlolwa okuqhubekayo kwamahora angu-72 kulingisa izimo zangempela zokusika, kuqinisekisa ukuzinza kokushisa, ukudlidliza kwe-spindle, nokunemba kokubonisa i-turret. Ukulawulwa kwekhwalithi kulandela izinqubo ezihambisana ne-ISO, ezihlanganisa izinto ezingenayo, ukuhlolwa kwenqubo nokuhlolwa kokugcina kokusebenza. Emhlabeni wonke, umshini wethu wokujika we-CNC usebenza ezimbonini zezimoto, ezokuhamba ngezindiza, ezokwelapha, ezamandla nezamanzi emazweni angaphezu kwangu-20. Umkhiqizi wama-hydraulic cylinder wasePoland usebenzisa umshini wethu wokujika we-CNC onamathuluzi asebenzayo ukuze abhoboze izimbobo eziphambene ngokufakwa okukodwa, aqede ukusebenza kwesibili futhi anciphise isikhathi sokuhola ngo-30%. Ifektri yaseVietnam yezingxenye zezithuthuthu isebenzisa imishini yokujika i-CNC enama-bar-fed ubusuku nemini, ikhiqiza ama-hubs angama-8500 ama-brake disc nsuku zonke anezinga lokudlula le-99.2%. Umhlinzeki wemishini yezolimo waseBrazil wenza imishini yokuqinisa izikhonkwane zensimbi ibe namandla angu-45 HRC, okwenza kube nezingcezu ezingu-1,200 ngosuku futhi ukuphila kwethuluzi kwandiswa ngo-25% ngenxa yokukhetha kahle amanzi okupholisa nokufaka. Le miphumela ivela ekuhlanganiseni isakhiwo somshini esiqinile, izinhlelo ze-servo eziphendulayo, nokusekelwa okusebenzayo kwenqubo. Umshini wethu wokujika we-CNC uphinde usekele izidingo ze-Industry 4.0, unikeza i-Ethernet, i-USB, nokuqapha okukude okukhethwa kukho kokulandelela ukukhiqizwa. Abasebenza nge-elekthronikhi bangashintsha phakathi kwemisebenzi ngokushesha besebenzisa izinhlelo ezigciniwe, banciphise isikhathi sokusetha sibe ngaphansi kwemizuzu engu-20 ezingxenyeni ezifanayo. Ukusetshenziswa kwamandla kuvame ukuba ngu-12 kW ngesikhathi sokusebenza okuvamile, kusiza izimboni ukuba zilawule izindleko zamandla ngengxenye ngayinye. Sinikeza ukuqeqeshwa, izingxenye ezisele, nokuxilongwa okukude ukuze sigcine isikhathi sokusebenza singaphezu kuka-95%. Kungakhathaliseki ukuthi usebenza izingxenye ezingu-500 noma ezingu-50.000 ngenyanga, umshini wokujika we-CNC owenziwe kahle ovela eChuang Yuan unikeza ukunemba, ukusebenza kahle nokwethenjelwa isikhathi eside. Xhumana nonjiniyela bethu ngemidwebo yakho yengxenye futhi usivumele sakhe isixazululo esifanele sokuguqula imakethe yakho.

Imibuzo Evame Ukubuzwa

Izinto zizinga ziphi ozinakubhekisa umshini wakho we-CNC turning?

Umshini wethu we-CNC turning unakubhekisa isithili sesikharboni, isithili sesihlangu, isithili sesithili yesithili, i-aluminum, i-brass, i-titanium, futhi i-cast iron. Ngokusebenzisa izinkampani ezifanele, unakubhekisa isithili esikhanyayo esingaba yisikhathi sokufana ne-50 HRC. Sibhekisa amandla we-spindle, indlela yokusebenzisa i-coolant, futhi izinkampani ngokuchaza ngokwakho ukuthi sivumise ukubhekisa kwe-surface finish futhi sivumele ukuzimisa kwe-tool life.
Amadeli amahle ayathumelwa emva kwe-30 kuze kube-45 izinsuku ngemva kokuthenga. Amadeli okuhlanganisa okungcono ngezinkampani zokufaka izinkampani, izinkampani zokusebenza ngokwesibonelo, noma izinkampani ezihlukene zokugcina ziyakhiwa ngemva kwe-50 kuze kube-65 izinsuku. Sisiza ngamaphoto wokuphatha kanye neziraporti zokuhlola ngomnye usuku wasekhaya ukuze ubeke isikhathi sokuphatha.
Yebo. Sisiza ngokufaka ngaphansi kwesikhathi, ukulungiselela, nokufundisa abasebenzi ngaphansi kwesikhathi, noma ngokubuka ividiyo ngaphandle kokuthenga uma ukuthenga kungakhathalelwa. Ukufundisa kuchazela ukuphakamisa, ukuseta izinkampani, ukuphatha ngosuku ngosuku, nokuzivikela, kusiza indlu yakho ukufika emlandweni wokuphatha ngokushesha.
I-CNC turning machine yonke iyahlolwa ngolaser ukuthi iphatha ngokuphelele kwe-0.008 mm futhi iphatha ngokuphathelene kwe-0.005 mm, emva koko iyasebenza ngokuphatha kwe-72 amahora ngokuphatha kahle. Sibhalisa iziphumo zokuphatha kwe-spindle, ukuphatha kwe-turret, kanye nezinhlobo zokuphatha kwezintambama, sibeka iraporti phambi kokuthumela.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ukuqonda Izinkinga Zokuproducwa Kwezinsimbi Eziningi Ukuphatha izinkinga zokuproducwa kwezinsimbi eziningi kufuna ukuziqonda kahle kwezindlela zokufaka izinsimbi, iziphakade zemikhono yezinsimbi, nokuthintana kwezinsimbi ngamaphuzu amaningi kwezinkotho zokuproducwa kwezinsimbi...
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Ubufakazi Bamakhasimende

Markus Weber
Ukuphatha Okuphelele Kanye Nokusiza Ngokushesha

Imishini yethu ye-CNC yokugqabha iyasebenza ngamashifti amathathu ngeminyaka emibili nezintandathu, futhi inikeza isikhathi sokusebenza kusuka kwe-96%. Isibonelo sesilinga sisebenza ngaphakathi kwe-0.01 mm, futhi isibonelo sesikrapi siphela kusuka kwe-2% ku-0.5%. Ithimba lokusekela kusuka kude liyaphendula ngemizuzu, okuhlinzekile ukuthi umgqa wethu we-automotive uyasebenza ngokuphelele.

Elif Demir
Ukuhlanganiswa Kakhulu Wezinto Zokusebenza Kwezinkulungwane Zemithiliza

Sihlanganisa izihlangu zemithiliza zetitanium ngemishini yethu ye-CNC yokugqabha futhi sifika ku-Ra 0.4 ngokuzenzakalelayo. Isikhathi sokuhlangothwa siphela ngama-35%, futhi isibonelo sesiphepho sokubona kusuka kwe-99.3%. Ukufaka kanye nokufundisa kwakwenziwa ngokuphelele, futhi imishini yayisemthakathini ngeminyaka emibili.

Thola Isilinganiso Samahhala

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umshini wokwenza ama-spring spring Coiling Machine umshini wokuphakamisa imishini yokwenza izintambo ze-cnc cnc Spring Coiling Machine imishini yokwakha i-spring umshini othomathikhi wesiphethu intengo yemishini ye-cnc spring coiling intengo yomshini we-cnc spring imashini yokucinezela kwe-cnc isikhombisa sesilindri sokusebenza emetale cnc turning service izinkothamo zesilindri sokusebenza emetale conventional lathe machine isikhombisa sesiphephelo esihlelweyo umshini we-cnc vtl umshini wentwasahlobo ye-torsion isikhombisa sespring sokuthengiswa isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama i-lathe yokugaya ejikayo
Isithuthu Semishini Esinamandla Ukukhokha Kokugqabha Okuphelele

Isithuthu Semishini Esinamandla Ukukhokha Kokugqabha Okuphelele

I-base ne i-bed yethu yemashini yokugqabha kwe-CNC yasebenzisa i-iron esihlukileyo esikhulu, esiqondileyo ngokupheleleyo futhi esihlanganisiwe ngokupheleleyo ukuze lisungule amaphuzu ekusakazeni kwezinto ezinkulu. Amaguideways ase-line ne- ballscrews ase-preloaded asivumela ukuthi isimo sasemthwakathini siyisibonelo sokubalwa ngokupheleleyo ngokulingana ne-0.008 mm futhi ukubuyiselwa kwesimo sasemthwakathini ngokulingana ne-0.005 mm, nangona kusebenzisa kakhulu ngokupheleleyo. Lokhu kubiza ukuthi kungasebenzi ngokusha kwezinto zokugqabha kwezincili nezincili ezingavamileyo, kunciphisa isikhathi sokusebenza ngaphandle kokuchitha ubunzima bezinye zezinto zokugqabha. Umsebenzisi waseGermany owasebenzisa izinhlangano zokuhamba wabeka isikhathi sokusebenza ngokulingana ne-28% kwezincili zokuhamba ngaphandle kokuchitha ubunzima bokubalwa ngokulingana ne-0.01 mm. Kuma-job shops okuzokugqabha izinhlangano ezahlukene, lokhu kubiza ukuthi kunezindlela ezincane zokulungisa, isikhathi eside sokusebenza kwezinto zokugqabha, futhi ubunzima obuhle kuzo zonke izikhathi zokusebenza. Le mashini ihlanganisa futhi ukugqabha okungasebenzi ngokupheleleyo futhi izinhlangano ezingavamileyo ezingu-45 HRC ngaphandle kokuchitha kakhulu, kuvikela izihlangothi nezinhlangano zokugqabha. Lokhu kunciphisa ngokupheleleyo i-cost ngalokho okugqabha kanye nokuvikela ukuthi kufikelela ngokupheleleyo kuma-customers emhlabeni wonke.
Amathuba Okukhetha Ngokufanayo Kukusebenza Kwamaphuzu Akhethwe Ngokuhluke

Amathuba Okukhetha Ngokufanayo Kukusebenza Kwamaphuzu Akhethwe Ngokuhluke

Inkampani yezinkampani zokusebenza kwe-CNC ngakho konke ingakhetha ukusebenzisa amaphuzu okukhetha amasimbi, amaphuzu okukhetha ngokwezilwane zokuphepha noma zokuphepha ngokwezilwane zokuphepha, amaphuzu okukhetha amasimbi, amaphuzu okukhetha amasimbi, amaphuzu okukhetha amasimbi, namaphuzu okukhetha amasimbi ukuze aqondise izinto zakho. Lokhu kusiza kubhekwa kwezinkampani zokusebenza kwe-automotive, izihluzi zokusebenza kwezincwadi, izihluzi zokusebenza kwezilwane zokuphepha, nezihluzi zokusebenza kwezilwane zokuphepha kwenye indawo. Umsebenzi wase-Turkey wasebenzisa amaphuzu okukhetha amasimbi nokusebenza kwezilwane zokuphepha ngokushesha ukuze asebenzise izihluzi zokusebenza kwe-titanium zokusebenza kwezincwadi ngokuphepha kwe-Ra 0.4, okuthintela isikhathi sokuphepha ngo-35%. Umsebenzi wase-India wokusebenza kwezilwane zokuphepha wadoda amaphuzu okukhetha amasimbi futhi wabuyisela ukuphuma kwezihluzi kusukela ku-120 ku-300 ngosuku. Iziprogram ezisodwa nezinhlobo zokukhetha amaphuzu okukhetha ngokushesha zithintela isikhathi sokuvula ku-20 miniti ngenkathi ziyisibonelo esifanayo, kusiza abasebenzi abasebenza ngokufanayo ukuthi bafanele kumsebenzi. Aba-engineers bavula izirhwebu zakho bafunda futhi bakhetha isikhombiso esihle kakhulu, bavikela ukuthenga okungafanele futhi bavikela ukuthi kunezinhlobo zokuphila kusasa.
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