Imishini Yokusula Kwesikhumba | Ukuthola Kwe-±0.005mm, Ukugcina Kwe-Ra 0.2µm

Zonke Izigaba

Izinkambo zokusebenza kwe-EDM ephakanyisiweyo ziyaphakanyiswa ngeminyaka emibili yokwenza izinto ngokupheleleyo

Ngoba yisikhundla sokuphatha isikhundla esisodwa ngo-2003 eTaizhou City, Jiangsu Province, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyaphatha ukuthuthukisa, ukuprodukha, nokuthengisa amashini amahle okuphatha. I-Die Sinking EDM Machine yethu iyathola ubukhulu obuyingqayizivele baka-±0.005 mm futhi iyathola ubukhulu obuhle kakhulu boka-Ra 0.2 µm, kusukela emithambo yomthwalo wokuphatha we-cast-iron, amagida amahle okuphatha, namageneratho ayezinkulungwane ze-CNC. Emasikhundleni esokuphatha izimbotyo, emasikhundleni esokuphatha izinto, nemisikhundla yezinto zokuphatha kwe-aerospace, abasebenzi baphatha amashini athisha ukusebenza kwezimbotyo ezide, izihlangothi zokuphatha ngokushesha, nezimbotyo zokuphatha zomthwalo ophakeme kune-60 HRC. Umsebenzisi waseJalimani wabeka ubukhulu bokuphatha kwemoto ngokugcina ngokufana nge-28 percent futhi wabeka isikhathi sokuphatha kwezimbotyo kusukela ku-14 amahora ku-9 amahora emva kokuguqula kwi-ZNC ne-CNC Die Sinking EDM Machine series yethu. Ukusebenza kwamandla kubeka ngokugcina ngokufana nge-22 percent ngokusebenzisa ukuphatha kwe-discharge okufanayo, futhi amachanger amahle okuphatha namaprogrami amaningi wezimbotyo ayabeka isikhathi sokusebenza ngaphandle kokubhekwa ngaphezu kwe-20 amahora.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umsebenzisi we-Die wezimoto wabeka imali yamaphakathi emithandathu ngemiphumela yokuqondisa ngokuphakeme kwe-31 percent

Umsebenzisi wokuthintela izimoto eziseminyakeni eyodwa eThayilandi wabika izi-die zezinyawo zomthwalo nezinkampana eziningi nezinkampana ezincane. Imishini yabo yezimoto yezindawo zokuthintela yasemthwalo yayibhekisele kubizwa kwezindlela ezisemthwalo, okwakubangela ukuthi izi-electrode zihlukulwe futhi kuzofakwa kabusha. Siyabiza imishini yezimoto yezindawo zokuthintela yezikhiyoni nesikhungo sokugcina izi-electrode esinezinkampana ezingu-40. Ngemva kwezinyangana ezintathu, ukusebenza kwamaphakathi kwezi-electrode kwasula ngokuphakeme kwe-31 percent, ukusebenza kabusha kwezinyawo kwasula kusukela ku-12 percent ku-3 percent, futhi isikhathi sokuthumela izi-die sakhula ngokuphakeme kwe-18 percent, okusivumela ukuthumela izi-die ezingu-45 ngomnyaka.

Umsebenzisi we-mold wesifundo sezempilo wabeka ubukhulu bokufanana kwezicavities ku-±0.003 mm

Umthunyisi wemithombo yezixhobo zokusebenza kwimithambo e-Italy kufune imithambo yezixhobo zokusebenza ngamaphuzu amaningi nesikhala esifanayo nesikhala. Ngokusebenzisa i-EDM Machine yethu yokuthintela umthambo nesikhala esihle kakhulu nesikhala sokuphatha isikhala esisodwa ngokulingana, bafumane ukulingana kwezindawo ngokulingana kwe-±0.003 mm nokulingana kwe-Ra 0.15 µm kwezinkqubo zokubeka izinkqubo zokubeka ezilungileyo. Indlela yokugcina yasuswa kusukela ku-8 percent ku-2 percent, futhi leli kompani manje isebenza ngamashini amathathu asekhaya kuzo ezimbili, bahlakisa izinto zokubeka kuma-14 izizwe.

Indawo Yokwenza Izixhobo Zokusebenza Kwimithambo Yokuqonda Iyanciphisa Isikhathi Sokuvula Ngama-40 Percent

Indawo yokwenza izixhobo zokusebenza kwimithambo yokuqonda e-Europe yavulwa izixhobo zokusebenza zokubeka izinkqubo zokubeka ezilungileyo ngokushesha kakhulu, ngokushesha kakhulu kwezinkqubo zokubeka ezilungileyo. I-EDM Machine yethu yokuthintela umthambo, enesikhala se-C-axis sokuzwela futhi nesikhala sokuvula ngokushesha, sivulile isikhathi sokuvula ngama-40 percent futhi sivulile iziphephelo zokuvula ngokushesha. Ukuvula kwe-orbit kubandlulise ukulingana kwezinyango ngokulingana kwe-0.01 mm kwezindawo zokubeka eziningi kwe-250 mm, futhi ukusebenza kwamashini kwe-94 percent ngeminyaka emibili, kusiza indawo yokwenza izixhobo zokusebenza ekutholeni izigaba zokusebenza ezimbili zokubhekana nezinkinga zokubhekana.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center

INDABA YOKUBUKA

Ukusetha Okubhekelise Full Automatic Welded Pipe Machine SS Tube Mill Steel Pipe Production Line

INDABA YOKUBUKA

TCK36A Ukungena Kwesikhombiso Esikhulu Universal Small Bench Mini Imbongi Yezincwadi Zokuncedwa Work Machinery Combination Machine

Imishini yokuqondisa i-EDM isebenza ngokungafanele kubukhulu kwemikhombobo nezinkambo zokusebenza ngokuthi iyasebenza ngokuphelele kwezinto ezihlukene eziyisisekelo esizimele, okungafanele ngokusebenza kwe-milling. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003, sizakha lezimishini ngokusebenza okuhle ekusenzeni kwe-analisi yezinto ezihlukene (finite-element analysis) yobuso lwesiliva esibomvu. Ubuso bonke busebenzisa, buphulwa ukuthi bube nesifunda sokugcina ubude, buphulwa ukuthi bube nesifunda sokugcina ubude, futhi buphulwa ngokuphelele kabusha ngaphambi kokugcinwa, okuyinika ubukhulu obuphelele bokugcina ubude. Isiphambano sespindle, izihlathi zokuhamba ngokuzwana, ne-tanki yedielectric ziyakhulwa emashini ethu ezikhuluma ngokuzwana, okuyinika ukuthi izinhlobo zokugcina ubude zibe phakade ngaphakathi kwe-±0.005 mm. Ngokugcinwa, abatekisinyani baphepha nokuhlanganisa izihlathi zika-X, Y, ne-Z, emva koko bavumela i-pulse generator ukuze libe nesibonelo esihle sokudonsa kusukela kwezinhlobo zokugcina ubude zokuphelele (roughing) ngama-400 A kusukela kwezinhlobo zokugcina ubude zokuphelele (fine finishing) ngama-1 A. Yonke imishini yokuqondisa i-EDM iyaphatha isigaba sesikhathi se-72 esisikhuba ukusebenza kwezinhlobo zokugcina ubude zokuphelele, isikhandleni ukugcina ubude, ukuguqula kwezinhlobo zokugcina ubude, nokuguqula kwezinhlobo zokugcina ubude ngokwezinsuku. Ithimba lethu lokufunda liyagcina ngokuphelele ukuthuthukisa izivumelwano zokugcina ubude zokuphelele (adaptive control algorithms) okuyinika ukuthi kugcine ukudonsa, kugcine ukuguqula kwezinhlobo zokugcina ubude ngokuphelele kwe-30%, futhi kugcine isikhathi sokugcina ubude ngokuphelele kwe-20%. Izindaba zokusebenza kwezizwe zonke ziyasiza lezinhlobo: amakhaya emikhombobo eJalimane ayisebenzisa imishini yethu kwezinhlobo zokugcina ubude zokuphelele zokugcina ubude zokuphelele, abasupply base bokushayela emathayilandi bayisebenzisa kwezinhlobo zokugcina ubude zokuphelele zokushayela, futhi abasayensi bokushayela eItaly bayisebenzisa kwezinhlobo zokugcina ubude zokuphelele zokushayela nezinhlobo zokugcina ubude zokuphelele zokushayela. Ngokunye nalesi sikhathi, izimo zokusebenza kwezizwe zonke, izindlela zokusebenza kwezinkambo, nezinhlobo zokusebenza ziyathathwa ngokuphelele ngalokho, futhi sizakha ukugcina ubude kwezinhlobo zokugcina ubude, ukugcina ubude kwezinhlobo zokugcina ubude, nokugcina ubude kwezinhlobo zokugcina ubude ukuze kuhlangane nezinhlobo zokusebenza kwezizwe. Ukuservisa kuyaphinda kusuka kwezindawo zokuthengiswa, ngokusebenza kwezindawo zokuthenga, iziqephu zezinto ezihlukene, nokufundisa kwezindawo zokuthenga okuyinika abathengi ukuthi bafike kwezinhlobo zokusebenza ngokuphelele ngeminyaka yezindawo. Ngokuthi sithengisa kumazwe angu-20, abengineyiri bethu bayazi izinhlobo zokusebenza zonke, kubonakala ukuthi kunezinhlobo zokusebenza zokugcina ubude nezinhlobo zokusebenza zokugcina ubude, futhi bafaka izindaba ngokuphelele. Kuma-buyers abayiqhathanisa imishini yokuqondisa i-EDM, izinhlobo zokugcina ubude zokuphelele, ukugcina ubude kwezinhlobo zokugcina ubude, nokugcina ubude kwezinhlobo zokugcina ubude ziyizinhlobo zokugcina ubude zokuphelele, futhi isikhombiso sethu sokugcina ubude sivumela lezi zinhlobo zonke. Sizovuma abadistributi nabathengi bokugcina ubude ukuthi bavakele indawo yethu eJiangsu Province, bavakhele imishini ngokusebenza, futhi babhale izinhlobo zokugcina ubude zokuphelele zokugcina ubude zokuphelele zokugcina ubude zokuphelele zokugcina ubude zokuphelele.

Imibuzo Evame Ukubuzwa

Izinto zizingakanani ezingathathelwa ngokuphelele ngu-Die Sinking EDM Machine?

Ithatha yonke into enayo umthelela wokuthatha, kubanzi ukuthi isitshixo se-steel esithile esingaphezu kwe-60 HRC, i-carbide, izinkampani ze-copper, i-titanium, ne-nickel-based superalloys. Lokhu kuyenza ukuthi kuyasebenza kubizo, amadise, nezinkampani zezinsiza zokwesibhakabhaka apho izinkampani zokuthatha zokuziphatha zihlukana kakhulu noma azikwazi ukufika emaphakathini amaningi.

Sisivumela njani ukufaka phakathi nokufundisa abasebenzi ngaphandle kwemithombo?

Sisinenkampani yokufaka phakathi, ukuvumela, nokufundisa ngaphansi kwesikhathi, futhi sisenza ukuchaza ngokuphakathi kanye nokubhala ividiyo. Izinhlelo zokusebenza zizifakwe phambi kokusebenza kubizo zezinto eziningi, futhi amahlayibheli ethu angabuyekeza izinhlelo ngokugcina kwezinhlelo zokusebenza zemithombo nezinhlelo zokusebenza zokuziphatha.

Iyiphi ubude lwezinhlelo nezinhlelo zokubhala ezinokutholakala?

Izinhlelo zezincwadi ziyafika ku-±0.005 mm yezinhlelo zokufaka phakathi nezinhlelo zokubhala ku-Ra 0.2 µm; izinhlelo zokubhala ngokuphelele ziyafika ku-Ra 0.15 µm kubizo obuhle. Iziphumo ziyaphendula kubuhle bokuthatha kanye nezinhlelo zokusebenza, okusiza kubuyekeza.

Isikhathi sokugcina esijwayelekile kunjani futhi isibonelo sikhona na?

Amadelu e-EDM ephakamileyo ayisiphelo esikhundleni kusukela emva kokuthenga isikhundleni, ngokuphakathi kwezinsuku ezili-30 kuze kwezinsuku ezili-45, nesigaba sesikhundleni sokubuyisela isikhundleni esingaphansi kweminyaka eyodwa esikhubazekayo iziqephu zesiqukuthi. Amapharti amasha ayisakhiwe ukuze abe ngezinsuku ezinkulu ukuthumela kumaqembu amaningi okuthumela ngaphandle kweNingizimu Afrika.

Lokhu kufanele kwenza imisebenzi yezibhalo zeminyaka enye nezibhalo zeminyaka amabili?

Yebo. Ngokusebenzisa amachuck athintekileyo kusha, amachanger amathooli amasimbi, nokuphrograma kwezibhalo zeminyaka amabili, isikhundleni sokuguqula sifana kakhulu, futhi isikhundleni sokusebenza ngaphandle kokulandela singafika kunezinsuku ezili-20, okufanele kumaqembu amashwa wokwakha amaqembu nezibhalo.

Izihloko Ezihlobene

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Jul

Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

Bheka Okuningi

Aug

Ukwenza ukuthintana kwezinkotho zemashini yezinsimbi ngokwesikhundla sokuthintana kwezinsimbi zokuphatha izinsimbi eziningi

Ukuqonda Izinkinga Zokuproducwa Kwezinsimbi Eziningi Ukuphatha izinkinga zokuproducwa kwezinsimbi eziningi kufuna ukuziqonda kahle kwezindlela zokufaka izinsimbi, iziphakade zemikhono yezinsimbi, nokuthintana kwezinsimbi ngamaphuzu amaningi kwezinkotho zokuproducwa kwezinsimbi...

Bheka Okuningi

Aug

Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...

Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Berger, Umnumzana wezibhalo, iJalimani

Ukuqiniseka kwezinkinga zokusebenza kwezibhalo zeminyaka ngosuku sonke

Sisebenzisa izinhlobo ezimbili zama-EDM ephakamileyo ethu kuzibhalo zokuthumela. Ukuphinda kwezidingo zokugcina kungaphansi kwemilimita engu-0.005 mm emva kwezinsuku ezimbili zokusebenza ngeminyaka eyodwa, futhi ukuphatha kwezicelo kuhlala kungaphezu kwezilinganiso zethu zempilo yezinsuku ezimbili. Amahlayibheli awo bafundisa abasebenzi bethu ngeminyaka ezimbili.

UDaniyeli Whitfield, Umphathi Wokusebenza, iYunayited Kengdam

Ukuxhumana kusha nokuphila kwezinhlobo zokusebenza

Ukusebenza kwethu kwezinkundla zokuphatha izinto zokuhamba kwezinyawo kufuna amaphakathi amahle amadala nokubheka okuthile kwezinqamuzana. Imashini yabo yavumela ukuthi kubhekeke ngemilinganisi yemilimita engu-0.01 kwezinkundla ezide futhi yasebenza ngemilinganisi yemilimita engu-94. Amapharti omshayeli abuyile ngemizuzu emine, okukhomba ukuthi isikhumbuzo sokuhanisa sasemthwakweni.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

edm cutting machine edm discharge edm wire cutting cnc edm machine edm cnc imikhambo ye-cnc edm wire cut amakhiwani we-EDM electro erosion machine isikhombisa sokugcina ngokuphatha ngamandla isikhombisa sesikhombisa sesikhombisa sesikhombisa isikhombisa sesiNC esisebenzisa ukuphuma kwamandla imishini yokubhula yomkhakha wokubhula ukusebenzisa imithwalo yemvelo yokugcina imithwalo isikhombisi semicro edm chmer edm machine imishini yokuphatha ngokwezilwane imishini yokuvala kwe-EDM imishini yokuqondisa ngokwelektro imishini yokuhlanza kwesikhathi esitholakalayo isikhombisa semesini yesiCNC EDM esihlukanayo

Ukuchaza, Ukusebenza, Nokuthenga Kusukela Ku-2003

Taizhou Chuang Yuan Machine Tool Co., Ltd. yavunyelwe ngo-2003 futhi iyasebenza njengomphakathi wokwenza izinto ngokuphelele, okuyisibonelo sokuzimisa ukuthuthukisa, ukwenza, nokuthengisa. Lokhu kusho ukuthi i-Die Sinking EDM Machine ayikwenzwa ngamaphakathi amahlanu angafanele, kodwa kubhekwa njengesiqondiso esihlukanisiwe ngezinkampani zethu zokwenza izinto ezikhanyayo, izinkampani zokwenza izinto ngokusebenzisa izithuthi, nokuthuthukisa isoftwe. Amahloko ethu abhekisa i-pulse generator, i-spindle, ne-dielectric system njengendawo eyodwa ephambanayo, okuyakhulisa ubukhulu bokugcina ukuthi ukusuka kwezinye izindawo kungabagcini kahle futhi ukuthi kungabagcini kahle. Ngoba ukuthuthukisa, ukwenza izinto ngokusebenzisa izithuthi, nokuphatha ukuphakanyiswa kwakhiwe emnyangeni omnye, siyaphendula kahle emazwini wezilungiselelo zezilungiselelo, na kungaba yizindlela zokwenza i-Z-axis travel engafanele noma isitsha sokugcina isitsha. Kusukela emazwini wezilungiselelo, isiphumo kuyisifundo sokubona ubukhulu: konke okubalulekile kubhekwa ngokubhalwa kwezinsiza zokubheka, futhi konke i-Die Sinking EDM Machine iphakanyiswa ngama-72 amahora ngokuphakanyiswa kwezimali phambi kokuthunywa.

Amaphuzu Okutholakala Okubhekwa Ngokuphelele Okuhlela Ukulwa Kwesiqingatha

Imishini yethu yokugcina i-Die Sinking EDM iyakhiwe ngokubhekana neziphumo ezinokuzwakalwa: ukuphatha kwezikhundla ngokulinganisa ±0.005 mm, ukugcina kwesifunda esingaphansi kuka-Ra 0.2 µm, ukunciphisa kokugcina kwelektroda ku-30 percent, nokunciphisa kokusebenzisa amandla ku-22 percent. Lezi zinhlobo zazisuswa kuzo iziphulo zezimboni eziphelele nezibhalo zemisebenzi emibili ngaphezu kwezinkulungwane eziyishumi nambili zezindawo zokuthengiswa ngaphandle, akazi ziziphulo zokufunda kwezomthengi. KulesiGculi, isikhathi sokugcina kwesifunda sokugcina kwabuyiselwe kusukela ku-14 amahora ku-9 amahora; eThayilandi, umthengi wezinkampani zokuthenga amadie ayagcina amandla okugcina ngokulinganisa ku-31 percent futhi ukuguqula kusukela ku-12 percent ku-3 percent. Lezi zinhlobo zokuphumeza zihlala zikunciphisa izindleko ngendawo, okuyisidingo kumazwe apho isikhathi sokuthengiswa kwezinkampani nezindleko zelektroda ziyigcinwa ngokuphelele. Ukuphatha kwezinqubo zokugcina kuzokuvikela ukugcina okungafanele, ukunzima kwelektroda, nokuvikela isikhundla sokusebenza, ngakho-ke ukuphatha kwezinkampani eziningi nokuguqula okuzokwenziwa ngokuzenzakalelayo kuzokunzima isikhathi sokusebenza ngaphandle kokubhekana ngaphezu kweziminyaka eziyishumi nambili. Sihlanganisa futhi ukubheka ukuguqula kwesikhathi sokusebenza nokubheka indlela yokusebenza kwezinkampani ukuze sivikele iziphumo zokusebenza ngokuphelele phakathi kwezikhathi zokusebenza.