Imishini Yokusebenzisa Ukuphuma Kwamandla | Izinkundla Zokusebenzisa I-EDM Zokuphepha Kakhulu

Zonke Izigaba

Imiphumela Yokusebenza Kwemithambo Yokuqondisa Ngokupheleleyo Kusuka KuMphambili WaseChina Owatholakala

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yasembelela imithambo yokuqondisa ukuphatha kwe-electrostatic since 2003, ibhekisela ku-control yase-servo, amathambu ase-iron asekhala, nezinhlayisi zokugcina izinhliziyo ngokushesha ukuqondisa ukuphatha kwe-conductive ngokusebenzisa ukuphatha kwe-spark okubhekise kahle kungaphandle kokusebenzisa umthelela wokuphatha. Lokhu kusiza kakhulu ekuphatheni kwe-hardened tool steel, tungsten carbide, amaphutha we-aerospace, nokuphatha kwezinyathelo ezingenakho kufinyelela kwe-milling eyenzelwe ngokuvamile. Emagumbini e-mold ne-die, abasebenzi baphatha izinhlayisi zethu ukuphatha kwezinhlayo eziningi, izihlangothi ezikhanyayo, nokuphatha kwezinhlayo zokubuka ngokushesha (mirror finishes) ezifana ne-Ra 0.2 um, ngakho-ke emagumbini e-medical ne-automotive abasebenzisa izinhlayisi zethu ukuphatha kwe-injector nozzles nezinhlayo zokuhamba (transmission dies). Izinhlayisi zethu zokuphatha kwe-ram ne-wire ziyabika ukuphatha kwe-positioning ngokulinganisa +/-0.005 mm, ukuphatha kwe-surface roughness ngokulinganisa ku-Ra 0.1 um, nokuphatha kwe-material removal rate ngokulinganisa ku-400 mm3/min kwe-graphite electrodes, futhi kuzoba kuncane kune-0.1 percent ukuphatha kwe-electrode wear nge-adaptive pulse control.

Thola Isilinganiso

Usomiso Lwesicatshulwa

ukufinisha i-mold kungafana ngokushesha kwe-42 Percent kwi-toolroom yaseJalimani

Umthengisi we-mold waseJalimani owenza i-mold zemisiphephiso yezibhambo zomhlabathi (64-cavity automotive connector molds) wabukhuleka ngokupolisha ngokusheshayo izihlangothi ezinde emva kokumshisa. Umsebenzi wakhe wokwedla kwemithambo yokuqala wazodinga amahora angu-18 ngalunye ulwazi, kodwa futhi wabeka amaphethini aqondene ne-EDM. Sibonisa i-CNC ram EDM ene-Adaptive pulse control nesi-copper electrode sesihlangothi se-0.2 mm. I-energy yokuqonda yayisuselwa ukuze ishusha isikhundla sokubuyela ngapansi kwe-2 um, futhi ukuguqula isikhundla ngokuzenzakalelayo kuhlela isikhundla sokugcina ngokusheshayo ngokuphela kwe-30 percent. Isikhundla sokufinisha sishuka ku-18 ku-10.4 amahora ngalunye ulwazi, okuyindlela yokushesha ngokuphela kwe-42 percent, ngakho-ke isikhundla sokufinisha sifika ku-Ra 0.15 um. I-toolroom manje iyasebenzisa izinhlangano eziyisithathu zethu zokwedla kwemithambo yokuqala futhi ibhabha ukuthi ukusebenza kwe-electrode kushuka ngokuphela kwe-28 percent.

ukubuyela kwe-die kushuka ngokuphela kwe-35 percent kwi-supplier yaseThayi yokuqasha

Umsebenzisi wokuphatha kwe-Thailand wabona ukuguqula kwemithambo yokuqondisa ngokuphathwa kwe-electronics connectors emaphakathi kwe-dies ephathwa ngokuphatha kwe-wire EDM. Siyavumela isikhundla sakithi sokuphatha kwe-wire ngokuphatha kwe-electrostatic discharge ngamashumi ayisihlanu, nesikhundla sokulungisa isimo sesikhathi esiphambili, nokuphatha ngomkhakha we-brass ophakathi kwe-0.1 mm. Ngokuhlala kwe-dielectric temperature ngaphakathi kwe-+/-0.5 degrees C futhi ngokusebenzisa amaphepha amaningi okuphatha kwe-skim, ukuphatha kwezinhlobo zokuphatha kuhlelwe ku-+/-0.003 mm. Ukuphatha kabusha kwe-die wadlula ngama-35 percent, futhi ubude bokusebenza kwe-die wadlula ngama-22 percent. Umsebenzisi manje usebenzisa ukuphatha kwe-electrostatic discharge kuzo zonke izindawo zokuphatha ezintsha futhi uyathumela izinto eziphatheke e-Japan ne-Europe.

Ukuphatha kwezinkambu ezingcwele kumsebenzisi wokwenza izinto zokusebenza kwezempilo e-US

Umphakeli wemithombo yezempilo ema-USA wadinga izihole zokuchitha kwezinkambo zokusebenza kwezincwadi zokuphatha izinkambo zokusebenza ngokwekobalti-ne-chrome, ngokubanzi besihole 0.3 mm, ngaphandle kokuthi zihlabele kwezinkambo zokusebenza. Isistimu sethekwane sesihole esincane sokugcina isikhathi sokugcina (EDM) esinamapulasi amaningi kanye nezinkambo zokusebenza zokuchitha kwezinkambo zokusebenza ngokwekobalti-ne-chrome, noma zihlabele kwezinkambo zokusebenza. Isistimu sasenziwa ngokusebenzisa izihole ezingu-1200 ngendlela yokuqala ngokuhamba kwesikhathi, ngaphandle kokuthi zibe nesibhakabhaka noma izihole zokuchitha. Ubude lwesihole lwezinkambo zokusebenza bawusindiswe ngokulingana nge-+/-0.008 mm, futhi ubukhulu bezinkambo zokusebenza bawusindiswe ngokulingana nokuthi kufanele kube yilokho okufanele ngokwesifundo se-ISO 13485. Ukuthengiswa kwakha kushiywa kusuka ku-88 ku-97%, futhi isikhathi sokusebenza ngokuhamba kwesikhathi sokusebenza kushiywa ngokulingana nge-25%. Umthengisi wabuyela ekuthengiseni izithombe ezi-4 zethemba le-EDM esibhakabhaka kanye nezinkambo zokusebenza zokuchitha kwezinkambo zokusebenza ngokwekobalti-ne-chrome, noma zihlabele kwezinkambo zokusebenza. Isihloko sezinto zokuthengiswa: Zama ukubona isigaba samashini esihle sokugcina isikhathi sokugcina (EDM) esinamandla

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umshini Wokusika Intambo we-Precision Multi-Cut Edm Wire CY-320Pro Middle Speed Wire EDM Machine

INDABA YOKUBUKA

CW61125 Metal Lathe Conventional Manual Lathe Horizontal Manual Lathe Machine

INDABA YOKUBUKA

Imbongi Emtsheni Yezincwadi Zomphilo TCK36A CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Mini CNC Imbongi Yezincwadi Torno CNC Ukuncedwa

INDABA YOKUBUKA

K50A TCK50Y Slant Bed CNC Imbongi Yezincwadi Zokuncedwa Lapho Zokuphakamisa Metal 4 Axis Mini CNC Imbongi Yezincwadi Y Axis Taiwan CNC Machine

Ukusebenzisa ukugcina kwe-electrostatic (EDM) kukuphatha okungakhothama kwe-thermal okusebenzisa amasparki e-electricity okuhlanganisa isikhundla sokugcina nezinto ezinamaphutha emithombo ekusukwini lwesiliva esingaphansi kwemifanekiso yezinto ezinamaphutha. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., siyagcina le ndlela yokusebenza ngokushesha kusukela ngo-2003 ngokwenza umsebenzi wethu wokuhlola, ukuprodukha nokuthengisa izinkampani zokusebenza ngokuphelele. Umsebenzi wethu wokuprodukha uyadlula ngokuhlola kwe-finite element yomkhumbulo wemashini, emva koko ukupaka kwe-cast iron esihle kakhulu, ukuzwa kwezinto ngokunye ngezinsuku eziyi-12, futhi ukugcina kwe-guideways ngokuphelele kwe-0.005 mm yokuqondana. Ngemuva kwalokho, umkhumbulo wokugcina kwe-electrostatic (EDM) wonke uyatholakala ngokugcina kwe-servo, ukuzwa kwe-pulse generator ngemizuzu eziyi-72, futhi ukuboniswa ngokusebenzisa i-laser interferometer. Lokhu kubeka umkhumbulo owenziwe ngokuphelele ukuthi ubona ukuthi ukuphatha kuyisikhundla sokugcina kuyi-+/-0.005 mm futhi ukuthi isikhundla sokugcina kuyi-Ra 0.1 um ngokuphelele emva kokusebenza ngemizuzu eziyi-5,000. Emsebenzini, ukugcina kwe-electrostatic (EDM) kuthengisa ukuthenga kwe-mold ne-die, izinqubo zokusebenza kwe-turbine zokuphambana kwezwe, izinkampani zokusebenza kwe-medical, izinkampani zokusebenza kwe-automotive powertrain, futhi izinkampani zokusebenza kwe-micro-electronics connectors. Abakholwa basezwe zonke ziyisebenzisa izinkampani zethu kusukela emazwe angenani ama-20 ukusebenza kwe-deep cavity, ukusebenza kwe-sharp internal corners, ukusebenza kwe-micro-holes, futhi ukusebenza kwe-carbide forming dies. Umthengi wezwe yase-Europe wabhabha ukuthi ukuhlanza kwe-electrode kufika ku-30 percent phansi emva kokusebenzisa i-adaptive pulse technology yethu, futhi umthengi wezwe yase-South Korea wabhabha ukuthi ukuhlanza kwe-lens molds kufika ku-99.2 percent ngokuphela kwe-first-pass yield. Ngaphezu kwekugcina kwe-electrostatic (EDM), sithengisa futhi izinkampani zokusebenza kwe-machining centers, izinkampani zokusebenza kwe-pipe making, izinkampani zokusebenza kwe-slitting lines, izinkampani zokusebenza kwe-cut-to-length lines, izinkampani zokusebenza kwe-lathes, futhi izinkampani zokusebenza kwe-deep hole processing, okusiza abakholwa ukuthenga izinkampani zonke zokusebenza. Isistimu sethu sokubona ukuthi izinkampani zithengisa iziqiniso sibonakalisa i-ISO 9001, futhi umkhumbulo wonke uyaphinda ukuphatha ngemizuzu eziyi-200 ngaphambi kokuthengiswa. Sisiza ngokuthenga ukuthenga kwe-remote diagnostics, ukuthenga kwe-on-site installation, ukuthenga kwe-operator training, futhi ukuthenga kwe-spare parts ngemizuzu eziyi-72. Ngokuxhuma izinkampani zokusebenza ezinamaphutha, ukuthenga kwe-intelligent control, futhi ukuthenga kwe-responsive service, sizisiza abasebenzi ukunciphisa izindleko zokusebenza kwe-tooling, ukuphinde ukuthatha isikhathi esincane, futhi ukuthenga kwe-product quality ngokusebenza kwe-electrostatic discharge machining okuphelele.

Imibuzo Evame Ukubuzwa

Izinto zokusebenza ziziphi ozinokuzisebenzisa ngokusebenzisa isikhathi sokugcina (EDM)?

Ukusebenza kwe-machining yokuqondisa kwemithambo kusebenza ngamaphakathi onke okunamathuba okukhokha umoya, kubanzi kwezinkulungwane zezinkulungwane zokusebenza, i-tungsten carbide, i-titanium, i-cobalt-chrome, i-copper ne-graphite. Kusetyenziswa kakhulu kuma-mold, ama-die, amaparts ase-aviation nezinkampani zokugcina izindlela. Amaceramics angakhokha umoya nezinkulungwane azingakhokha umoya asingasebenzi. Amashini ethu asetyenziswa ngamaphakathi angaphansi kwe-60 HRC nezintambama kusuka ku-0.1 mm kuya ku-500 mm, nesivinini sokususa kusuka ku-400 mm3/min.

Uyayikwenza njani ukukhokha kwe-recast layers nezinkulungwane zomfanekiso?

Sisebenzisa ukukhokha kwe-pulse okufanayo nokuphatha kwe-multi-pass yokuhlela ukuze sikhoke kwe-recast layers phansi kwe-2 um futhi isivinini somfanekiso siye ku-Ra 0.1 um. Isimo sesikhathi se-dielectric sibuyiselwa kusuka ku-+/-0.5 degrees C, futhi ukuphatha kwe-electrode kusondezwa ngokushesha. Lokhu kufufana nemiphumela yase-aviation nezokugcina izindlela, futhi umkhiyi wase-USA wabona umphumela we-97 percent kuma-micro-holes ase-0.3 mm.

Ithime yokuhandisa nekuhlanganisa yisiphi?

Amadoda amahle we-EDM ayathumelwa emva kwezinsuku ezi-45 kuze kube ezi-60 emva kokuthenga. Sibeka isifundazwe sesikhephe, ukufaka kwesikhathi esihlukene, nokufunda abasebenzi. Ukuvavanya kuyakwenzeka ngeminyaka eyi-3 kuze kube eyi-5 ingaphandle kokubhekana nezindawo zomkhakha. Amaphartsi okusebenza ayathumelwa ngemizuzu ezi-72, futhi ukuvavanya kusuka emuva kuyatholakala ngasinye ngezinsuku zonke.

Ingakhuluma i-EDM yakho nezinkampani zokusebenza ngokuzenzakalelayo?

Yebo. Amakhinithi athishwe ayasebenzisa ukufaka kwezinkampani, ukuguqula izinkampani zokusebenza ngokuzenzakalelayo, izinkampani zokugcina izinkampani, nokuxhumana kwezindawo zokuhlanganisa izindawo. Umkhakha waseJalimani wabeka isikhathi sokufaka ngokuzenzakalelayo ngokuphela kwe-30%. Sisiza futhi ngamandla okwenza amapipi, ukuslit, nokuthatha isilinganiso sokuthatha isilinganiso kwezindawo zokuhlanganisa.

Sisiza njani abasebenzi baseNingizimu Afrika emva kokuthenga?

Sisiza amagunya e-English, isivumelwano sesithombe sesikhathi sokugcina, abasebenzi beservisi esikhundleni, nokuvunywa kwezinsuku ezilishumi nambili. Ngokuba sibekhona kuzo zonke izizwe ezingaphezu kwezizwe zezintathu, sizihlalela izinto zokubuyisa kuzo zonke izindawo, futhi sizofaka izindlela zokwenza ukulungisa ngaphambi kokukhula. Ukufundisa kufunda ukusebenzisa, ukuphakamisa, nokwenza ukulungisa ngosuku ngosuku ukuze ubhekele ukusebenza kwakho kwe-electrostatic discharge machining.

Izihloko Ezihlobene

Dec

Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

Bheka Okuningi

Aug

Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

Ukuhamba kwezinkinga ezinkulu zezindawo zokuproducwa ngokwesibini Ukusebenzisa isikhululo sokuproducwa esisodwa kusukela kubizwa njengokuthi kuyaphakamisa amaphepha amashumi amabili ngokujikeleza, ikakhulu xa kuchazwa ukuproducwa kwezindawo ezinkulu, nokuthi kuzinani okuncane. Iz...

Bheka Okuningi

Aug

Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...

Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Reynolds, Umphathi Wemithombo, Umthunywa Wezinyawo, iYunaitid Kengdom

Ukubaluleka Kwezinkimbinkimbi Zokusebenza Kwemithombo Yezinyawo

Sisebenzisa izikhumba zesi-3 zokusebenza kwe-electrostatic discharge machining zabo kusukela emithombeni yezinyawo. Ukubeka kubhekana ngokulinganayo +/-0.005 mm emva kwezinsuku ezimbili, futhi ukuphatha kwezincwadi zokusebenza kushukuma ngamashumi amathathu. Isivumelwano sabo sesikhathi sokugcina sisolve indlela yokuphakama emzuzwana enye nezintathu. Kusizi kakhulu kumathoolroom yezinyawo.

Somchai Wattanakul, Umphathi Wokuproducwa, I-Electronics Stamping Company, Thailand

Isivinini Esiphezulu Futhi Iservisi Esikude

I-Unit yethu yokusebenzisa i-wire yokugcina amandla ayisisekelo yokuqondisa isikhundla sokubhala kwe-die sibhala ngokuphelele ngamashumi ayisithathu nesihlanu nezinkulungwane, futhi sibhala ngokuphelele ngamashumi ayisibili nesibili ukuphila kwe-die. Ukufaka kunye nokufundisa kwakukhona ngeminyaka emine kuphela, futhi izinto zokuzinza zavela ngemizuzu emishumi nesithathu. I-ratio yephasi nezinkinga kuyisivumelwano esihle kakhulu kwezinhlanganiso zethu zokubhala kwelektroniki.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

edm machine

edm electrical discharge machining wire cut edm cutting machine electrical discharge machining edm discharge umnotho wokugcina cnc edm wire cut manufacturing edm electro erosion machine imbhali yamaphutha yomthwalo isikhombisi semicro edm ona wire edm chmer edm machine imishini yokuvala kwe-EDM umshini wokugcina imithwalo wesitayela imishini yokuqhubeka kwelektroniki imishini yokuqondisa ngokwelektro imishini yokubhula yomkhakha wokubhula isikhombisa semashini esinkulu isikhombisa semesini yesiCNC EDM esihlukanayo

Ukuphatha Kwe-Pulse Okuhambisana Nokuthuthukisa Isiphelo Sesikrini

Ukusebenzisa kwe-ESD kwanoma yimithombo yethu isebenzisa ukulungisa okuphathelene nokugcina impulsi ngokuzimela, okuyisibonelo sokuthi kubuyekezwa ngokuthe ngokuthi kusobala ukuthi kufanele kubuyekezwe imiphumela yokugcina. Kumaqandu okukhanya nezinkampani zokwakha izikhumba, lokhu kuthiwa ukuthi kubhekwa kwe-recast layers engapansi kwe-2 um futhi ukuthi ukugcina kwesifazwe kungapansi kwe-Ra 0.1 um ngaphandle kokusebenzisa amandla amaningi okukhanya. Isistimu isibonisa i-voltage ne-current ngama-1,000 ngasekhathi sesekhondi, okuxhasa ukuthi ukugcina kwe-electrode kungapansi kwe-0.1 percent futhi ukuthi kuvikwe ukuthi kubhekwe kwe-arc kuma-ribs omuhle. Umthengisi waseJalimani wabeka isikhathi sokugcina ngokuphansi kwe-42 percent kwezikhumba zokukhanya zokugcina ezingama-64. Kumaqandu okukhanya kwe-aerospace kanye namaqandu okukhanya okwemithombo yezempilo, lokhu kuthiwa ukuthi kubhekwa kwezinhlobo zokukhanya ezinamandla kakhulu kanye nokuthi kubhekwa kwezinhlobo zokugcina zokukhanya zokuthi zibe nesifunda esihle. Abasebenzi bangakhumbula amaproshesi amahlanu emashumi ayisikhombisa, okwenza ukuthi ukusebenza kabusha kubhekwa kakhulu futhi kubhekwa kakhulu ngokuphathelene nokuthi kubhekwa kakhulu. Uma ungcina izikhumba zokukhanya zokukhanya kanye nezinkampani zokukhanya zokukhanya, ukulungisa okuphathelene nokugcina kuyabhekwa kakhulu ukuthi ukusebenza kwe-ESD kubhekwa kakhulu, kubhekwa kakhulu futhi kubhekwa kakhulu ngokuthi kubhekwa kakhulu.

Isithuthi Sokukhanya Esikhulu Ngokuthi Sibhekwe Kakhulu

Izinkulungwane zokusebenza ngokugcina kwelektrosta-thikhi zonke zika Taizhou Chuang Yuan ziqala ngendawo yokuqala yamaphoyinti emhlophe enobunzima obukhulu, eya kubakwa ngokuzenzakalelayo ngeminyaka emibili, futhi iyagcinwa ngokuphelele ku-0.005 mm yokuqinisa. Lokhu kubunzima bubekelela ukudlula kwesithunzi xa kusebenziswa kakhulu, futhi kubeka isikhundla sokufaka ngokuphelele ku-+/-0.005 mm nangona kusebenziswe ngemihour emikhulu engu-5,000. Izikhala zokulinganisa ngokuzenzakalelayo nezinhlobo zokuphatha ngokugcina kuzokugcina ukuguqula kwesithunzi ngokuphelele ku-+/-0.5 degrees C, okuyisidingo esikhundleni sokufaka izimboni ezinkulu nezimboni zokuhamba ngokushesha. Umthengisi wokugcina eThayi wabona ukubaluleka kwezikhundla ngokuphelele ku-+/-0.003 mm kwezimboni zokugcina ngokuzenzakalelayo futhi wabeka ubuncane bezingeniso ngemiphumela yoku-35 percent. Lokhu kubunzima kusiza futhi ukusebenza kahle kwezinkulungwane zokugcina ngokushesha kanye nokugcina amaphepha amancane ngaphandle kokugcina ubunzima. Kuma-faktori osebenzisa amashift amaningi, lokhu kubunzima kubeka ubuncane bekukhokhela kwezinkulungwane futhi kubeka isikhathi sokusebenza kwezinkulungwane sibuye kude kunezinyaka ezi-15.