Isikhombisa se-Desktop Wire EDM: Ukuphakama kwe-±0.005mm kwe-R&D

Zonke Izigaba

Imishini Yokuhlela Amawire Ekuhambeni Kwemithambo Yomkhakha Wokuphatha Ngokupheleleyo

Imishini yethuluzi yesikhele esiyenzelwe ukusebenzisa i-wire EDM iyenzelwe ukusebenza ngokuphelele kwezindawo zokusebenza njengezindawo zokwenza izinto zokusebenza kwemithambo, izinto zokusebenza kwemithambo, nokusebenza kwezindawo zokusebenza kwezinye izindawo. Iyathola ubukhulu obuphelele nge-±0.005 mm futhi inqolobane yomfanekiso wakho yingaphezu kuka-Ra 0.2 μm, okunika ubukhulu obuphelele bokubhala. Isikhundla sakho esincane (600×500×700 mm) sifana ngokuphelele kwezindawo ezincane zokusebenza futhi kwezindawo zokuhlola, okunciphisa isikhundla sokusebenza ngaphansi futhi sibuyisela ubukhulu bokusebenza. Ngezimithambo zokusebenza zokubhala ezinazo zingaphezu kuka-8 mm²/min futhi ukusebenzisa i-wire kungaphezu kuka-0.2 mm ngamuhla, okunciphisa izindleko zokusebenza ngo-15% kulokho okusebenzayo kwezindawo zokusebenza zokwesibini. Imishini yethuluzi yesikhele esiyenzelwe ukusebenzisa i-wire EDM iyasebenzisa ukusebenza kwe-4-axis ngokufanekile, okunika amandla ukusebenza kwezinhlobo ezinkulu. Iyaziswa ngokusebenza kwe-CNC esihlukanisiweyo okunciphisa isikhathi sokuvula ngo-30%, okuyenza yilokho okuhle kwezindawo zokwenza izinto zokuphatha futhi kwezindawo zokwenza izinto ezingaphezu koka-100. Kusukela eminyakeni eyingu-20 yokwenza izinto, imishini yethuluzi yesikhele esiyenzelwe ukusebenzisa i-wire EDM iyathola umthwalo wokugcinwa woku-24 futhi uyathola usizo lwemithambo yezizwe zonke.

Thola Isilinganiso

Ukuqiniseka Kwemisebenzi Kwezindustria Zokuphatha Ngokuphelele

Umshayeli Wezinkampani Zokusebenza Kwemithombo Yezincwadi Ufumana Ukuzimisa Ngokushesha Kwamanqanda Ngokuphakeme 30%

Ikompani yemithombo yezempilo eyaphakathi kweJalimane, eyisisekelo sesayensi, isebenza ngokugcina imishini yethu yokuqondisa izinto zokuphatha kwesikrini ngokwesibonelo esihle kumsebenzi wakho wokuzilungisa nokuthuthukisa ukuthi kwenziwe izinto zokusebenza zokubhiza. Kufuna indlela eyinkulu yokulungisa ukuthi kwenziwe izinto ezincane zokusebenza ngezindlela zokuphatha okunye, futhi kufuna ukuthi kwenziwe izinto zokusebenza zokubhiza ngokuphelele kwezindawo zokuphatha. Umsebenzi wokugcina imishini yethu yokuqondisa izinto zokuphatha kwesikrini, ona amathuba okuthi akhangeleke ngokuphelele ngokuphakeme kwe-±0.005 mm, wabangela ukuthi umsebenzi wokuzilungisa ukuze kwenziwe izinto zokusebenza zokubhiza wabhekwe ngokuphelele, futhi wabangela ukuthi kwenziwe ukuthi kubhekwe ngokuphelele ukuthi kwenziwe izinto zokusebenza zokubhiza ngokuphelele kwe-30%, futhi ukuthi kwenziwe izinto zokusebenza zokubhiza kwezinsuku ezintathu kusukela kwezinsuku ezimbili. Ngapandle kwalokho, umsebenzi wokuphatha okungakho phakathi kwezinto zokusebenza nokuthi kwenziwe izinto zokusebenza zokubhiza ngokuphatha kwezinto zokusebenza zokubhiza kwenza ukuthi kubhekwe ngokuphelele ukuthi kwenziwe izinto zokusebenza zokubhiza kwe-20%, futhi kubhekwe ngokuphelele ukuthi kwenziwe izinto zokusebenza zokubhiza kwezinto zokusebenza zokubhiza zokusebenza zokubhiza.

Ikompani yezinkampani zokusebenza zokubhiza iyenhance ukuthi kwenziwe izinto zokusebenza zokubhiza

Ibhizinisi elizinzile lokukhiqiza izinto zobuchwepheshe eJapane lasebenzisa umshini wethu we-EDM wire desktop ukuze likhiqize ama-micro-connector anobuningi obuphezulu. Ifuna ukunemba okuqondile kwe-pitch kuze kufike ku-0.1 mma okufuna ukucaciswa okunzima ukusekela usebenzisa amasu okufaka uphawu ajwayelekileisitshalo sisebenzise ubuciko bokulawula intambo obuhle kakhulu besistimu yethu kanye nejubane lokudla elifinyelela ku-8 mm2/min. Lolu hlobo oluthuthukile lwamasu lwenza ukuba lesi sikhungo sikwazi ukukhiqiza ngempumelelo amayunithi angu-5 000 angenaphutha nsuku zonke kuyilapho sigcina izinga lokuvuna elihlaba umxhwele lama-99.8%, okwandisa ukusebenza kahle kokukhiqiza ngama-25%. Ngaphezu kwalokho, ukuhlanganiswa kobuchwepheshe obusha obumelene ne-electrolysis kwavimbela ukugqwala, kwandisa isikhathi sokusebenza sezintambo zokusika ngama-40%. Ngenxa yalokho, le nkampani yakwazi ukunciphisa izindleko zokukhiqiza ngo-18%, yanelisa kalula izidingo ezandayo zemakethe yesifunda zezingxenye ezincane ze-elekthronikhi.

Umthunywa we-Aerospace Ufumana Amaphathi we-Turbine Owasekhethekileyo

Umkhiqizi wezinto ezibonakalayo ezihamba phambili zezindiza e-United States wasebenzisa umshini wethu we-EDM wire desktop ukuze enze ama-turbine blade athembekile kakhulu enzelwe izinjini ezihamba ngezindiza eziphambili. Ukusebenza ngaphansi kwezimo eziqinile zokusebenza kwezindiza, lezi zingxenye ezibalulekile zidinga ukuvunyelwa okuqinile komugqa ngaphakathi kwe-± 0.01 mm kanye nokuqedwa komhlaba okungenamthungo ukuqinisekisa ukusebenza kahle kwe-aerodynamic. Isebenzisa uhlaka lwesakhiwo olunokuqina okuphezulu nokulawula okuqondile kwe-servo digital, umshini wethu njalo wanikeza ukusebenza okuhlukile kokusebenza, wafinyelela ekuqedeni okubushelelezi kwe-Ra 0.3 μm. Lokhu kuthembeka kwezobuchwepheshe kwavumela umphakeli ukuba ahlangabezane namazinga aqinile okuhlolwa komkhakha kusukela ekuqaleni kokulethwa kwawo, kunciphisa amashubhu wokuphinda asebenze izingxenye ngo-35%. Ngaphezu kwalokho, ikhono eliqinile lale nqubo lokulungisa izinto eziqinile zezindiza ezihlanzekile kuze kufike ku-60 HRC ngaphandle kokuqhekeka okuncane komhlaba kwasiza ekwandiseni amandla okukhiqiza omkhiqizo wonke ngo-20%.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Ukunemba okuphezulu kocingo lwethusi olusikiwe DS430 edm cnc wire cutting machine othomathikhi yokulutha ithusi uhlobo lwe-edm wire cut

INDABA YOKUBUKA

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi

INDABA YOKUBUKA

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha

INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

E-WEITAI, siyaziqhenya ngokuletha imishini esezingeni eliphakeme eyenza abakhiqizi bomhlaba bakwazi ukwenza izinto. Isungulwe ngo-2003, sesikhule saba umkhiqizi ochwepheshe ohlanganisa i-R & D, ukukhiqiza nokuthengisa. Umshini wethu we-EDM wire desktop uyisibonelo sokuzibophezela kwethu ekucaciseni nasekuqambeni izinto ezintsha. Lo mshini omncane kodwa onamandla wenzelwe izitolo ezidinga ukunemba okukhulu emisebenzini emincane. Inqubo yethu yokukhiqiza inamathela ezindinganisweni ze-ISO 9001, lapho ingxenye ngayinye ihlolwa khona ukuze ithole ukuthi iqinile futhi isebenza kahle yini. Sisebenzisa izinto ezisezingeni eliphakeme ezifana nensimbi eqinile ne-aluminium alloys, okuqinisekisa ukuqina kwesakhiwo ngisho nalapho sisetshenziswa kanzima. Lo mshini une-motor drive system ene-resolution engu-0.001 mm, enikeza ukuhamba okubushelelezi kakhulu nokunemba okuyingqayizivele. I-CNC controller yethu ethuthukile isekela i-G-code futhi inikeza isikhombimsebenzisi esisebenziseka kalula, inciphisa isikhathi sokuqeqesha opharetha ngo-40%. Siphinde sihlanganise izinhlelo zokuqapha ezihlakaniphile ezilandelela ukuqina nokugqwala kwentambo, zilungise ngokuzenzakalelayo amapharamitha ukuze kugcinwe izimo zokusika ezinhle kakhulu. Lokhu akugcini nje ngokwelula ukuphila kwentambo ngo-30% kodwa futhi kuthuthukisa nesivinini sokusika ngo-15%. Umshini wethu we-EDM wire desktop uyingxenye yomkhiqizo obanzi ohlanganisa imishini ye-EDM, izikhungo zemishini, imishini yokwenza amapayipi, nemigqa yokusika. Sithumela emazweni angaphezu kuka-20, kuhlanganise neJalimane, iJapane ne-United States, lapho imishini yethu ithenjwa khona ngemisebenzi eqondile. Emkhakheni wezimoto, asetshenziselwa ukusika izingxenye ze-prototype ezinama-geometry ayinkimbinkimbi, anciphise isikhathi sokuhola ngama-20%. Emkhakheni wokwenza isikhunta, umshini wethu ukhiqiza izimbobo zokukhipha ezinobubanzi obuncane njengo-0.2 mm, okubalulekile ekwakheni izikhwebu ezincane. Umklamo wokonga amandla udla ama-kW angu-2,5 kuphela, usika izindleko zikagesi ngo-15% uma kuqhathaniswa namamodeli ajwayelekile. Ngaphezu kwalokho, inethiwekhi yethu yokusekela yomhlaba wonke iqinisekisa usizo olusheshayo, oluthatha amahora angaphansi kuka-24. Siphinde sinikeze amamojula okuqeqesha avumela amakhasimende ukuba asebenzise ngokugcwele amakhono omshini, akhulise ukusebenza kwawo kahle kuze kufike kuma-30%. Umshini wethu we-EDM wire desktop uye wavivinywa kanzima ezindaweni ezihlukahlukene, kusukela emakhazeni amakhulu kuya kumswakama ophakeme, okufakazela ukuthembeka kwawo. Njengoba kunenani lokwaneliseka kwamakhasimende angu-98%, siyaqiniseka ukuthi lo mshini uzodlula okulindele. Xhumana nathi namuhla ukuze ucele idemo noma isaphulelo, futhi uthole ukuthi umshini wethu we-EDM wire wire ungashintsha kanjani amandla akho okukhiqiza.

Imibuzo Evame Ukubuzwa

Izinto zezinto zokusebenza zokuphatha ngokupheleleyo ziyiphi?

Imishini yethu yokuphatha ngokupheleleyo yokuqala iyakwakha izinto zokusebenza zokuphatha zonke ezinamandla amanqaku, kubanzi kwizinkulungwane, izinkulungwane zokuphatha, i-aluminum, i-copper, i-brass, i-titanium, kunye ne-tungsten carbide. Iyasebenza kahle kwezinto zokusebenza zokuphatha eziqinileyo ku-60 HRC, okuzikrakra ukuphatha ngokusebenzisa izindlela zokuphatha zokuzimela. Lokhu kuyenza ukuthi kuyasebenza kwiindustri yezinkulungwane, yezempilo, kunye nezinkulungwane zokusebenza.

Ukuchaza kakhulu kwe-mishini yokuphatha ngokupheleleyo yokuqala kuyiphi?

Imishini yethu iyachaza ukuthi iphatha ngokupheleleyo ngokuphatha kwe-±0.005 mm kunye nokuphatha kabusha ngokuphatha kwe-±0.003 mm, ekuvumela ukuthi kufikelele kwezinto zokuphatha ezinkulu zokuphatha ngokupheleleyo. Iyakwakha izinyathelo zokuphatha ezinkulu zokuphatha ngokuphatha kwe-Ra 0.2 μm, ekuvumela ukuthi kusebenze kwezinto zokuphatha ezinkulu zokuphatha ngokuphatha, njengezinyathelo zokuphatha zokuphatha kunye nezinto zokuphatha zokuphatha.

Ubukhulu obukhulu bokuphatha okwakha kumishini?

Imishini yokuqala yemithombo yomthombo yehlathi yasemaphandleni inezindawo zokusebenza zezingu-400×300 mm futhi iyakwamukela izinto ezisebenzayo ezinako kude kwezingu-200 mm. Lokhu kubhekiswe kumathuba okusebenza eminye neyamadlinga, kuyisifundo esihle kakhulu kanye nokuproducwa kwezinto ezingafana nalo. Izinto ezingaphezulu kungasebenziswa ngemishini yethu eyinkulu yokuphatha imithombo, okutholakala futhi.

Umshini uhlenga ukuthi umsebenzisi uyilindeleka kanjani?

Umshini wethu unemiphakathi eminingi yokulinda, kufaka isistimu yokuvula amafutha ngokuzenzakalelayo, amaphuzu okugcina amadlozi, kanye nemiphakathi yokuvula ngokushesha. Umshini wokuphatha imithombo ugcinezwe kabusha ukuze ushindise ukuthi umsebenzisi aqondiswe ngomthombo ophakeme, futhi iphaneli yokuphatha inesikhombisa sokudla nesibonelo sokulinda. Sizimisele ukuthi sifanele kumiphakathi ye-CE ne-ISO yokulinda ukuze sikwenze indawo yokusebenza ilindeleke.

Izihloko Ezihlobene

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Dec

Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

Bheka Okuningi

Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Sep

Sizinga njani iziparamitha zokuchitha ukuze usheshwe ukuchitha kwemishini yokuqala

Ukuxhumana Okuphakathi Kwezindlela Zokusebenza Ne-EDM Nokubonakala Kwesikrini Sesikhundla Sokusebenza Kukho Abaprofesiwane Bakuzokusebenza Kwezindlela Zokusebenza Ezinamandla Okunye, Abazi Ukuthi Ukubonakala Kwesikrini Kuyisibonelo Esingqayileyo Sokubonakala Kwesikhundla Sokusebenza, Kodwa Abaningi Bakhohlwa Ukuthi Ngaphezu Kwe-80...

Bheka Okuningi

Ubufakazi Bamakhasimende

John Miller

Ukunemba Okungavamile Nokwethenjelwa

Sibonakaliswe isithombe sesiqhelo sezinkampani yethu ngaphezu kweyishumi na-1, futhi sibonakalisa ukuthi sifuna ukuthola ubukhulu obuhle. Ukuthola ukuthi kubizwa ngokuthi ±0.005 mm kusinika amapharti asingathola ngaphandle kokuthengiselwa. Isiqhelo sikhuluma ngokufanele, futhi itimu yokusekela sibonakalisa ukuthi sibhekene ngokushesha. Sibonakalisa ukuthi kubhala phakathi kwe-30% ekupheleni kwesiqhelo sakwethu.

Hans Schmidt

Isiqhelo Esishintsha Indlela Yokwenza Amapharti Okuphakanyiswa

Ngoba sisilabho esincane sokuzivikela, sifuna isiqhelo esingasiza ekwenzeni amapharti amancane ngobukhulu. Isiqhelo sesiqhelo sezinkampani yethu sishintsha indlela yokwenza amapharti okuphakanyiswa. Sihlukile, sifanele kumthwalo, futhi sithola ukuthi kuyasebenza ngokuhle kakhulu. Isikhathi sokwenza amapharti okuphakanyiswa siphakanyiswe ngama-25%, futhi ubukhulu bekho beshintsha. Kusindiswayo kakhulu kuzo zonke izindawo ezingasiza ekutholeni ubukhulu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-EDM

umshini we-EDM i-EDM yokusika izintambo wedm ukusika izintambo ngenxa yokuguguleka edm manufacturing intengo yomshini wokusika wire edm zihlobene ne-EDM wire umlilo wocutshinga we-CNC abahambiseli bemdlilo wocutshinga we-wire umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire owenzelwayo izimini ze-5 axis edm umlilo wocutshinga we-Sprint Cut izimini ze-cnc electrical discharge machines edm wire edm taper cutting

Ubukhulu Obungafaniyo Ngendlela Yokuqondisa

Ukusebenza ezindaweni zokusebenzela zesimanje zobuchwepheshe kudinga imishini ehlanganisa ukucacisa ukucubungula okuphansi kakhulu nokonga isikhala. Umshini wethu we-EDM wire desktop ufeza lokhu ngokuhlinzeka ngokukhishwa okuqinile kwe-positionizing tolerance ye-± 0.005 mm kanye nokuqedwa komhlaba okuhle kuze kufike ku-Ra 0.2 μm, konke ngaphakathi kwesakhiwo esishintshashintshayo esingu-600x500x700 mm. Lokhu kukwazi kusekelwa uhlelo oluthuthukile lokushayela imoto oluhambisana nama-encoder anokucaca okuphezulu aqinisekisa ukuhamba kwe-axis okuqondile. Ama-laboratory nezindawo zokukhiqiza ezincane ziyazuza kakhulu, njengoba umshini ungena kalula emakamelweni amathuluzi amancane kuyilapho unikeza ukusebenza kwamayunithi amakhulu kakhulu ezimboni. Emkhakheni wokukhiqiza imishini yezokwelapha, leli zinga lokunemba libalulekile ekwakheni amathuluzi ayinkimbinkimbi okuhlinza amancane anezakhiwo ezincane. Ngokufanayo, abakhiqizi bezinto zikagesi basebenzisa ukuqina kwalo ukuze bakhiqize izixhumi eziqinile ezinokufana okungenaphutha.

Isisifundo Sokulawula Esiphakeme Ukuvutha Ukusebenza Kakhulu

Ukuvutha ukusebenza kwe-shop-floor kufuna isoftware esihle sokulawula ngokwezinye, futhi isithombe sethu sesi-EDM sase-desktop sisebenzisa isifundo sokulawula se-CNC esihle ekusukela emsebenzini. Lesi sifundo sinesibhali sezinsiza zemikhono ezingama-10 esingasiza ukufunda ngokushesha kubabili abangaphambili. Isifundo sisebenzisa ukulawula okuzenzakalelayo kwe-wire ngokuzenzakalelayo, okuphepha ukusebenzisa umsebenzi wabantu ngokuphephe, okuvutha ukusebenza kwezinsuku ngokuphephe ngo-25%. Ngaphezu kwalokho, izinhlelo zokulawula zezinkampani zokuphakama ngokushesha zilawula ngokushesha izinkinga zokuchitha ngokushesha ngokwesibonelo sokugcina kwesiqondiso, okuvutha ukuchitha kwezinkampani ngokuphephe ku-8 mm²/min futhi okuphepha ukusebenzisa i-wire ngo-15%. Isifundo silawula ngokushesha izinkinga zokugcina kwe-wire, sibeka amazwi okulawula ngokushesha okuphepha ukungasebenzi ngokuphephe.