Imishini Yokuvuselela Ngokwezindaba Zokugcina: Ukuphakanyiswa Kwesikhundla ±0.005mm & Ra 0.2µm

Zonke Izigaba

Imishini Yokuvakashela Yokuqondisa: Ukuphakama Kwezinkulungwane, Ukuthembeka, Nokuthenga Ngokulinganisayo Kwamaphoyisa Ama-Global

Imishini yemvelo ye-EDM, okuthiwa ngokuvamile nge-EDM yokubeka noma i-EDM yomkhumbuzi, isebenza kakhulu ekuphatheni imikhombiso emihle kakhulu nokubaluleka kakhulu. I-WEITAI ibhekisele kule teknoloji ngokuvamile since 2003, ibonisa amashini atholakala ngokugcina ukuthi aqondwe kakhulu futhi abe nezinhlelo zokuphatha ezinkulu. Amashini akithi we-EDM ayigcina ukuthi amakhanda aya kufana ne-Ra 0.2 µm futhi ukuthi ukuthintela kwenziwa ngokuphelele kwe-±0.005 mm, okuyisibonelo sokuthi sifanele ukwenza izimboni ezinkulu, izihlangothi, nezinye izinto eziphathelene nezindustria zokuphatha izinto, izindustria zokuhamba ngemoto, nezindustria zezinto zokusebenza kwezincwadi. Isibonelo, umphathi wamashini wokuphatha izinto eGhamane etholakala ukuthi ubuyiswe umkhathi wokwenza izimboni ngokuphakeme kwe-30% ngokusebenzisa amashini akithi we-EDM, futhi ukuthi ubuyiswe ukusebenza kwamashini ngokuphakeme kwe-25%. Le mashiya yadluliswe ukuze iyasebenze ngokumangalisayo, ngokusebenzisa izinhlelo zokuphatha ze-CNC ezinamandla, okuyisibonelo sokuthi ubuyiswe umkhathi wokufunda abasebenzi ngokuphakeme kwe-40%. Ngaphezu kwalokho, isivumelwano sakithi sokugcina ukusebenza kusukela emva kwezinhlelo zokusebenza kusiza ngokugcina ukuthi kubonakale ngokushesha kwezinhlelo zokuphatha kanye nezinhlelo zokuthengisa izinto zokusebenza ezizweni zonke, okuyisibonelo sokuthi kungabikho ukungasebenzi kahle.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphathi wezinkampani zemoto wabona ukuthi kufika kwezinsuku ezintathu ngokuphambuka kwesikhathi sokuproducwa

Ibhizinisi elivelele, eliphakathi nendawo elenza isikhunta elise-United States lahlangabezana nezinkinga ezinkulu zokusebenza lapho lizama ukuhlangabezana namashejuli wokulethwa aqinile kanye nokubekezelelana okuqinile kakhulu kwejometri okudingekayo kuma-molds wokugcoba amapulangwe wezimoto. Imishini yabo yakudala yayinenkinga yokugcina ukuzinza kobukhulu phakathi nemijikelezo yokusika ende, okuholela ekugqokeni okukhulu kwama-electrode kanye nokusebenza kaningi ngesandla. Ngokuhlanganisa umshini wethu we-EDM ovamile osezingeni eliphakeme ekuqhubekeni komsebenzi wabo wokukhiqiza, ngokushesha basebenzisa ukuzinza kokushisa okuphakeme kanye nezinhlelo zokulawula eziphezulu ze-servo ukucubungula kalula izimbambo zangaphakathi ezijulile kanye nemikhakha yezimbobo eyinkimbinkimbi. I-generator yezinhlansi ezihlakaniphile eziguquguqukayo yanciphisa ukuwohloka kwama-electrode ngesikhathi igcina izimo zokukhishwa okuhle. Ngenxa yalokho, ibhizinisi lakwazi ukunciphisa isikhathi sokusebenza ngo-30% futhi lakwazi ukwandisa ngokuphawulekayo isikhathi sokusebenza sangempela sethuluzi ngo-20%.

Umhlinzeki Wezingxenye Zesikhala Somoya Wandisa Ubuqotho Bendawo

Umhlinzeki wezingxenye zezindiza ezizinzile zaseFrance wabhekana nezingqinamba zobunjiniyela lapho ekhiqiza ama-turbine blades anobungcwele obuphezulu ayefuna ukuqedela okungahlanzekile okungagcini ngokuqhekeka okuncane kokushisa noma izingqimba eziyingozi. Izindlela zabo zokucubungula ezivamile zazingaphumeleli ngokuphindaphindiwe ukuhlangabezana nezidingo eziqinile zokwenziwa kwensimbi ezifunwa izindinganiso zezindiza zezindiza zomhlaba wonke. Ngokusebenzisa umshini wethu we-EDM ojwayelekile onobuchwepheshe obuphambili bokulawula ukushaya kanye nezinhlelo zokugcoba ezenziwe ngcono, iqembu lobuchwepheshe lakwazi ukuletha ukuqedela okuphezulu kakhulu kwe-Ra 0.2 μm ngenkathi kuqedwa ngokuphelele amaphutha amancane ayingozi. Ukuthembeka okuvelele kokusebenza kwemishini yethu kwehlise kakhulu izinga lokulungiswa kabusha kwezakhi zangaphakathi ngo-15%, kuyilapho ngesikhathi esifanayo kwakhuthaza ukwanda komkhiqizo jikelele wesitolo ngo-25%.

Umshayeli wezinto zokusebenza zemithi yasemthethweni waphumula ukuthi kufanele kubhekwe ngokwesibonelo esihlukene

Umkhiqizi wezinto zokwelapha eJapane wayedinga izimbobo ze-electrode ezinembile kakhulu ezisetshenziselwa imishini emincane yokuhlinza, efuna ukunemba okuqhubekayo kwezinga le-micron nokuphindaphindeka okuphelele kobukhulu lapho kusetshenzwa izinsimbi ezinzima ezifana nensimbi engagqwali eqinile nama- Izikali eziphakeme ezibonakalayo ze-EDM ezivamile kanye ne-servo-architecture yokubuyisa okuvaliwe kuqinisekisa ukunemba okungaguquguquki ngaphakathi kwe-± 0.005 mm ekusebenzeni okuqhubekayo kwe-batch. Leli zinga eliphakeme lokucacisa lanciphisa ngempumelelo izinga lokulahlwa kwezingxenye ngo-10% futhi lasheshisa kakhulu imijikelezo yabo yokuthuthukisa imikhiqizo yangaphakathi, okwenza kube lula ukuba ubuchwepheshe bezokwelapha obuphambili bufike emakethe ngokushesha. Isixhumi esibonakalayo sokuhlela esiqondakalayo kanye nokukhokhela ukushisa okuqinile kwenza ukucushwa okuyinkimbinkimbi kwaba lula ngokwengeziwe, okuvumela lesi sikhungo ukuba silondoloze ukusebenza kahle kokukhiqiza ngaphandle kokubangela isikhathi sokuphumula esingalindelekile.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

INDABA YOKUBUKA

Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle

Imishini yemvelo ye-EDM, okuthiwa ngokuvamile nge-sinker EDM, iyisikhundla esisodwa kakhulu kwimboni yokuwuga ngeminyaka eyingu-10. Indlela yakho yokususa umfanekiso ngamathele aqondile ayinika ukusebenzisa konke amathambo atholakala ngokuphatha, ngaphandle kokukhula kwezinto. U-WEITAI wabuyisise le teknoloji ngeminyaka yokuqonda nokuzimelela, futhi wabona imishini ephakamisa izindlela zokuhlela nokubamba phakade. Umsebenzi wethu wokuwuga uqala ngokukhetha ukuthola isithuthu sokufunda isithuthu esihle kakhulu, okunika ubukhulu obukhulu nokubambeka kwezinto ezibonakalayo. Lokhu kubalulekile ukufumana ukugcina okuhle kwezinyathelo zokugcina nokubambeka kwezinto ezibonakalayo ngeminyaka yokuwuga. Amagudwayi aphakathi akhulula nokugcina izinkampani zokugcina nokugcina izinkampani zokugcina. Isistimu yesikhali sasemthwakweni siyisikhundla esisodwa kakhulu kumishini yethu, esinika ukugcina okuhle kwezinto zokugcina nokugcina izinkampani zokugcina. Isistimu sethu sokugcina, esizimelelwe, sinika ukugcina okuhle kwezinto zokugcina nokugcina izinkampani zokugcina, okunika ukugcina okuhle kwezinto zokugcina nokugcina izinkampani zokugcina. Lokhu kubalulekile ukunciphisa ukusebenzisa umsebenzi wokugcina nokuphanda ukusebenza. Ngokulandela izindlela zokugcina kwezwe, imishini yethu iyinikwa ukuthi ibe yilapho eliqondile kwezinkampani zokugcina nokugcina izinkampani zokugcina, okunika ukusebenza ngaphandle kokusebenzisa umsebenzi wokugcina. Sizazi ukuthi konke isikhundla sokugcina sisodwa kakhulu; ngakho ke sizinika izinhlobo eziningi zezinhlobo zokugcina, nezinhlobo zokugcina, nezinhlobo zokugcina. Imishini yethu yizakhiwe ukusebenza ngokuphatha ngaphandle kokusebenzisa umsebenzi wokugcina, nokugcina izinkampani zokugcina. Ukusiza emva kokuthenga kubalulekile kakhulu, sinezinkampani zokugcina zokugcina zokugcina zokugcina zokugcina, nokugcina izinkampani zokugcina zokugcina, nokugcina izinkampani zokugcina zokugcina, nokugcina izinkampani zokugcina zokugcina. Ngeminyaka eyingu-20 yokuqonda nokuthengiselwa kuma-20 amazwe, sifuna ukuthi sibone izinkinga zokugcina zokugcina zokugcina. Sizigcina ukuzimelela izinhlobo zethu ukuthi zibe yizinhlobo zokugcina zokugcina zokugcina. Ngokuthenga imishini yethu yemvelo ye-EDM, awusithenga kuphela izinkampani zokugcina; usithenga isibindi sokugcina sokugcina. Uma ungumshini wokugcina okuphansi, noma umshini wokugcina okuphansi, imishini yethu yizakhiwe ukuthi yinike izinkampani zokugcina zokugcina zokugcina, nokugcina izinkampani zokugcina zokugcina, nokugcina izinkampani zokugcina zokugcina, ukusiza ukuthi ube yilapho eliqondile kwezwe. Sizivisela ukuthi uzame izinhlobo zethu futhi uzijabule ukuthi ukugcina okuhle kwezinkampani zokugcina kuyakusiza kumsebenzi wakho.

Imibuzo Evame Ukubuzwa

Ithi yini imishini ye-EDM eyenzekile futhi isebenza kanjani?

Imishini ye-EDM (Electrical Discharge Machining) eyenzekile, okuthiwa ngokwezinye nge-sinker EDM, iyisebenzisa amasparku e-electricity ukususa umfanekiso kumsebenzi ophakathi kwemithombo yezinkampani, okwenzelwa ngokufakwa kwezinkampani zokuphakamisa. I-elektrode (isixhobo) siyakhelwe ngendlela esifuna, futhi amasparku asenza umfanekiso owodwa kumsebenzi. Kuyisifundo sokwenza amacavity, amaprofile amahle, nokubala kwezinto ezincane kwezinkampani zokuphakamisa, izinkampani zokuphakamisa, nezinye izinkampani ozokukhulula ngokusebenzisa izindlela zokuzenzekela ezinzima.

Izinqumo zokusebenzisa imishini ye-EDM eyenzekile ziyiphi?

Imishini yokuqondisa yezindaba zokuphatha kuzisa iziphumo eziningi: zinakuphatha konke amaphutha okuphatha okungathathi ukuthi ayisiphi isikhundla, zinakufumela ukubhala kwemibili (kuya kuma Ra 0.2 µm), zinadinga izindlela zokuphatha ezingaphezulu, futhi zinakuvumela ukuthi kwenziwe izinhlobo ezihlukene ngokuphelele kokuphatha. Ngaphezu kwalokho, azikhiphe isibonelo sokuphatha kwezindaba, okuyisibonelo sokuthi ziyasebenza kubizo obuncane noma abazilwane abanamandla. Zinakubeka ukuthi kwenziwe ngokuphelele futhi zinakubhekwa ngokwezinye izindlela zokusebenza ngaphandle kokubhekwa.

Ngingakhethe njani imishini yokuqondisa yezindaba zokuphatha okulinganayo yokusebenza?

Qaphela izinto ezithile njengezindawo zokusebenza (ubukhulu bezintabulo nezindawo zokuhamba), ubukhulu obudingekayo beziprofayili nezinye izinkulungwane, imateriali yezindlebe, nokuvutha kwakho kwezinhlangano. Uma kunezinkulungwane ezingaphansi okanye ezingaphansi kakhulu, isikhombisa esincane nesikhombisa sokufunda kahle singase kufanele. Uma kunezinkulungwane ezingaphezulu okanye izihlangothi, isikhombisa esinezintabulo ezingaphezulu nezindawo zokuhamba ezingaphezulu kudingeka. Faka futhi ekuboneni ubukhulu bekugeneratha nezinhlangano zokuphuma kwezilwane ukuze kuvunyelwe ukususa kahle kwezilwane nezinkulungwane. Kuyadingeka ukuxoxa nabafundi bethu bakutekhnoloji ukuze kubonakaliswe ukuthi isikhombisa sifanele kuzidingo zakho.

Izinto zokuhlenga zokusebenza kwe-EDM zingaphi?

Ukusebenza okuphelele kuyidinga ukuthi kwenziwe ngokuphelele ukuze kube nokusebenza okuhle. Lokhu kubizwa ngokuthi kufakwe emathangini amahlanu, kubuyiselwe amafiltela uma kudingeka, kuchazwe nokulungiselela ukubambisana kwezinkampani, kuchazwe amakhabelo nezinqondiso, futhi kubuyiselwe izinkampani zokubuyisela. Izinto ozokwenza ngosuku sonke ziyindlela yokucima amasurfesi wemashini futhi ukuchaza imithwalo yezinkampani. Uma ubuyisela isikhumbuzo sokwenza ukusebenza okuphelele kusuka kumthengi, unakha ukuthi ubuyisela ukusebenza okuphelele ngokudala futhi ukunciphisa ukungasebenzi.

Izihloko Ezihlobene

Dec

Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi

Aug

Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

Ukuhamba kwezinkinga ezinkulu zezindawo zokuproducwa ngokwesibini Ukusebenzisa isikhululo sokuproducwa esisodwa kusukela kubizwa njengokuthi kuyaphakamisa amaphepha amashumi amabili ngokujikeleza, ikakhulu xa kuchazwa ukuproducwa kwezindawo ezinkulu, nokuthi kuzinani okuncane. Iz...

Bheka Okuningi

Sep

Izinkulungwane zokuzilungisa izinkinga zokugcina kwezinkulungwane zokugcina zokushaya kuzo zingakanani?

Amabhalo emkhambini ekusebenzeni kwezilayithi zezinsizakaliso zezimboni nezinhlangano zezikholi eziqinisekileyo kuziphatha kwezindawo zezinsizakaliso ezimoderni zibonisa umlando wokusebenza: ukubhalwa kuyisiphumo sokusebenza ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

UJohn Smith

Ukusebenza okuphelele nokusiza okuphelele

Sithenga imashini yokuqondisa yomthengi we-EDM kusuka kuWEITAI ngo-2023. Ukusebenza kwemashini kuyisiphephelo esihle kakhulu, futhi sifika emaphakathi esifunda akukho mhlawumbi. Ukuhlanganisa kwabo kusukela emva kokuthenga kuyisiphephelo esihle kakhulu - babekhona ngaso sonke isibonelo esingasizi futhi bavulela ukufundisa okuhle. Ukusebenza kwethu kwalapha ngama-25%, futhi imashini ibe yisibonelo sokusebenza ngaphandle kwezinkinga ngaphezu kweziminyaka e-12.

Hans Mueller

Ukusebenza okuphelele nokuthenga ngokuphelele

Ngoba sisifundazwe esincane, sifuna imishini eyinkimbinkimbi engakwazi ukuthi ishwele indawo yethu. Imishini ye-EDM eyenzelwe i-WEITAI ibe yinkimbinkimbi kakhulu kuthi sithi. Iyabeka isikhathi sethu sokwenza amafomu ngokuphela kwe-30% futhi iyasebenza ngokuphela kwezidingo zokusebenza. Imishini iyisemthwakathi futhi abasebenzi bethu baphinde baphinde bavumelana ngokushesha. Sizama ukuthenga enye ngoba sibuyela kusendaweni yethu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-EDM

umshini we-EDM ukucutshungulwa kwe-wire discharge i-EDM yokusika izintambo ukusika izintambo ngenxa yokuguguleka ingxenyeko yomkhwelo igama lencinci ye-electrical discharge machine igama lencinci ye-cnc wire cut machine umlilo wocutshinga we-CNC ukusebenzisa iwire umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire owenzelwayo izimini ze-5 axis edm umlilo wocutshinga we-Sprint Cut umlilo wocutshinga we-wire wesitayili izimini ze-wire and sinker edm wire edm taper cutting

Ukuchaza okungafani na-kuhle kanye nokugcina umsindo wokugcina

Ukufinyelela ukucacisa okuphezulu kwezilinganiso nobuqotho bendawo obungenakuguqulwa kubalulekile lapho kwenziwa izingxenye ezinokuzwela okuphezulu kwezimboni ezithuthukile njengobunjiniyela bezemishini yezindiza kanye nokukhiqizwa kwemishini yezokwelapha. Imishini yethu evamile ye-EDM yakhelwe ngokucophelela ukuze ihlale inikeza ukunemba kokubeka indawo okungavamile ngaphakathi kwe-± 0.005 mm kanye nokuqedwa komhlaba okuphezulu kakhulu okufinyelela ku-Ra 0.2 μm. Lokhu kusebenza okuphakeme kwenziwa kwenzeke ngokuhlanganiswa kwezinhlelo zokulawula i-servo eziphendulayo ezivaliwe, izikali eziphezulu ze-optical linear, nesoftware ehlakaniphile ye-pulse generator eyenza ngcono amapharamitha wokukhishwa kwe-spark ngesikhathi sangempela. Ngokwesibonelo, umphakeli owaziwayo wezingxenye zezindiza zaseYurophu waphumelela ukunciphisa izinga lokulungiswa kabusha kwezingxenye zakhe ngo-15% ngokushesha ngemva kokuthuthukela kubuchwepheshe bethu obuphambili be-EDM.

Ukwenza Kukhokelelwa Kakhulu Kunye Nokulawula Emva Kwexesha Elide

Ukuqina kwemishini isikhathi eside, ukulinganisela okushisayo, nokuqina kwesakhiwo kuyisisekelo sokugcina ukucacisa kwesikali se-nanometer ekucutshungweni kokukhishwa kukagesi phakathi namashumi eminyaka okusetshenziswa kakhulu ezimbonini. Ukuze kuqedwe ukuguquguquka kwesakhiwo nokushiswa, imishini yethu evamile ye-EDM yakhiwe eduze kombhede wensimbi ophakeme, osebenza kahle ohlanganiswe nezindlela zokuqondisa eziqiniswe ngokunemba nezisekwe ngokunemba eziqinisekisa ukuhamba kwe-axis okungenakho ukuchoboza, okubushelelezi ngaphansi kwemithwalo em Lesi sakhiwo esinamandla somshini sivimbela amandla okudlidliza futhi singasebenzi kahle lapho izinga lokushisa lingashintshashintshi, silondoloze ukunemba kokusebenza okungaguquguquki kuyo yonke imijikelezo yokukhiqiza eyengeziwe, ehlala amahora amaningi. Ubufakazi obuqand' ikhanda balokhu kuqina buboniswa umkhiqizi oholayo waseJapane wezingxenye zezimoto, obike ukwanda okuphawulekayo okungama-20% esikhathini sokusebenza komshini jikelele nokuqina kwesakhiwo ngemva kokuguqukela emshinini wethu.