isikhombisa se-5 Axis EDM | Ukusebenzisa kwezinkulungwane zokusebenza ngokuphelele

Zonke Izigaba

Isivinini se-5 Axis EDM sokwenza izinto ngokuphelele ngokuphakeme | Ngokukhula kakhulu, ngokuphakeme kakhulu

Imishini yethu yoku-5 axis EDM iyakhiwe ukuthi ibe yisifundo sokuziphatha kwezinhlelo zokuphatha kwezinsizakalo, ekhuluma ubukhulu bokuphepha nokusebenza ngokwanele. Ngokusebenzisa ukuphatha kwezinkambo zoku-5 ngokuhlanganise, le mshini iyasebenza ngokulula emizinhlelo ephambili, emizinhlelo yezibhobho ezide, nokubhobha okuphakeme okungasekho ngezinhlelo zoku-3 axis EDM. Kwezindustria zokuhamba kwemoto, zokugcina amasiko, nezindustria zokufunda, apho izihlukanisi ziyalwetshwa ngemikroni, imshini yethu iyabeka isikhundla sokuphepha esingaphansi kuka-Ra 0.2 µm futhi isikhundla sokufaka isikhundla ngokulinganisa ngokuphakeme kuka-±0.005 mm. Umthengisi wamashini wezindustria zokuhamba kwemoto oyedwa wabiza ukuthi ubukhulu bakhe buhlanganise ngokuphakeme kuka-40% ngelinye indawo ekhululeka kwezincwadi zokusebenza ngokuphakeme kuka-25% emva kokugxila imshini yethu yoku-5 axis EDM ekhaya lakhe lokusebenza. Isikhundla sakho sokuphatha kwe-CNC esihle kakhulu nesikhundla sokuphatha kwezintando zokuchitha kwezintando zokuchitha kusiza ukuthi isebenze ngokuphakeme ngeminyaka eyadlula, futhi isikhundla sakho sokuphatha esihle kakhulu sivumela ukuthi isikhundla sokuphatha siyagcina ngokuphakeme kuka-30%. Iqiniso lokusebenza kwezinhlelo zokuphatha kwezinsizakalo zethu ziyadlula ama-20, imshini yethu yoku-5 axis EDM iyakhiwe ukuthi ibe yisifundo sokuziphatha kwezinhlelo zokuphatha kwezinsizakalo.

Thola Isilinganiso

Amazwi Okwempilo Kwempilo Yezinkulungwane Zokusebenza Ngemithambo Emihlanu

Ukusebenzisa Iimpilo Zokuphatha Kwizibone

Ibhizinisi eliholayo lokukhiqiza ezindizeni eliseJalimane labhekana nezinkinga ezinkulu lapho lizama ukucubungula ama-turbo impellers ayinkimbinkimbi, anezinhlamvu eziningi anephrofayili yejiyometri ephambukile kanye neziteshi ezijulile phakathi kwama-blade. Ukucubungula okuvamile okuyi-axis ezintathu okuhambisana nokukhishwa kukagesi kwabonakala kunganele ngokuphelele, kudinga ukufakwa kabusha kaningi, okuchitha isikhathi futhi kuntula ukuguquguquka kwama-engeli amaningi okudingekayo ukufinyelela kuma-geometry angaphakathi anqunyelwe. Ngokuguqula indawo yabo yokukhiqiza eyinhloko ibe umshini wethu we-EDM onama-axis ama-5, iqembu lonjiniyela laphumelela ekunciphiseni isikhathi esiphelele somjikelezo wokusebenza ngo-50% ngenkathi ngesikhathi esifanayo liphakamisa ikhwalithi yendawo ibe ngu-Ra 0.8 μm. Umshini wokulawula ama-axis amahlanu ngesikhathi esisodwa wenza kube lula ukuhlanganiswa kwama-electrode okuqhubekayo, okuhle kakhulu kusuka emaceleni amaningi ekuhlelweni okukodwa, kususa ngokuphelele isidingo sokulungiswa kabusha kwezinto ezisetshenziswayo.

Ukukhiqizwa Kwesikhunta Semishini Yezokwelapha

Ibhizinisi elivelele lokukhiqiza imishini yezokwelapha e-United States lalidinga isikhunta somjovo esinemigodi eminingi, esinezimo ezincane eziyinkimbinkimbi kanye nokulinganiselwa okuqinile kwejometri ukuze kwakhiwe izinsimbi zokuhlinza eziphambili. Imishini yabo ye-EDM evamile yayilwa kanzima ukuze igcine imingcele eqinile yobukhulu kanye nencazelo ye-microscale, okuholela ekubambezelweni kokukhiqiza okuqhubekayo kanye nezindleko eziphezulu zokuphinda zisebenze. Ukusebenzisa umshini wethu we-EDM onamandla amakhulu we-axis emi-5 kwaxazulula ngokushesha lezi zinselelo ngokunikeza ukunemba okuqhubekayo kokuma ngaphakathi kwe-± 0.004 mm, okwenza kube nokwenziwa okungenamthungo kwezici ezincane ezibucayi. Ukuhlanganiswa okuyinkimbinkimbi kwama-multi-axis kunciphise izikhathi zokukhiqiza isikhunta ngama-35%, okusheshisa kakhulu isikhathi sabo sokuhweba emakethe. Ngaphezu kwalokho, uhlelo lwethu lokulawula izinhlansi olwenziwe ngezifiso lwenza ukuba ama-electrode angasetshenziswa angagqwali kakhulu, okwenza ukuba izindleko zokwakha zinciphise kakhulu.

Ukucubungula Izimbambo Ezijulile Kwezimoto

Umhlinzeki owaziwayo wezingxenye zezimoto eJapane wabhekana nezinselele ezinkulu zobunjiniyela lapho esebenza izimbambo ezijulile kakhulu, eziminyene namapokhethi angaphakathi ezingxenyeni zenjini ezinamandla amakhulu, lapho ukufinyeleleka kwendawo okulinganiselwe kwakubangela ingozi enkulu yokuguqulwa kwethuluzi nezimb Ukusebenzisa umshini wethu we-EDM onama-axis amahlanu athuthukile kwanika ithimba lasendlini yamathuluzi amandla okugoba nokujikeleza kahle i-electrode assembly, okwenza kube lula ukusebenza kahle kakhulu, ukugaya izimbobo ezijulile ngaphandle kokushayisana nokuqondile okuvelele kwezindonga eziqondile. Uhlelo lokulawula oluhlakaniphile lomshini oluhambisana nezimo lwalunquma ngokuqinile amapharamitha kagesi ngesikhathi sangempela ukuze kugcinwe ukuzinza okuhle kakhulu kwe-gap, okunciphisa izikhathi eziphelele zomjikelezo womshini ngo-45%. Ikhasimende labika ukwanda kwamaphesenti angu-30 ekukhiqizeni okuphelele kanye nokwehliswa kwamaphesenti angu-20 kwezinto ezilahliwe, okubonisa ukuguquguquka komshini ezindaweni ezisebenza kakhulu embonini.

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Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Umshini we-EDM onama-axis amahlanu umele ukuqhuma phambili kwezobuchwepheshe bokusebenza ngokunemba, unikeza ukuguquguquka nokunemba okungenakuqhathaniswa kwezingxenye eziyinkimbinkimbi. E-WEITAI, besilokhu sihola kulokhu kusungula izinto ezintsha kusukela ngo-2003, sizinikezela ekucwaningeni nasekuthuthukiseni imishini yokukhishwa kukagesi. Imishini yethu ye-EDM enezici ezinhlanu ihlanganisa izinhlelo ze-CNC ezithuthukile ezinezici ezinhlanu ezizimele, ezenza kube lula ukuhamba nokujikeleza kanyekanye kwe-electrode kanye nento yokusebenza. Lokhu kwenza kube lula ukucubungula ama-geometry ayinkimbinkimbi e-3D, njengama-turbine blades, ama-impeller, kanye nezinsimbi zokwelapha, ngokulungiswa okuncane. Isihluthulelo sokusebenza kwayo okuphakeme silele ku-spark generator yethu eyimfihlo nasezinhlelweni zokulawula ezizivumelanisa nezimo, ezigcina izimo ezifanele zokuphuma, zinciphise ukugqokwa kwama-electrode futhi zithuthukise ukuqedela komhlaba. Imishini yethu ifakwe izikali eziqondile ezinokucaca okuphezulu nezinhlelo zokubuyisela ukushisa, okuqinisekisa ukubeka indawo ngokunembile ngisho nasemazingeni okushisa ashintshashintshayo. Emkhakheni wezindiza, lapho ukucacisa kubalulekile khona, umshini wethu we-EDM onama-axis ama-5 uye waba usizo ekukhiqizeni izimbobo zokupholisa emabhodweni e-turbine, ukufeza ububanzi obungu-0.1 mm kanye nama-aspect ratios angaphezu kuka-20:1. Idatha evela kumakhasimende ethu ibonisa ukuthi lo mshini ungathuthukisa umkhiqizo ngo-50% uma uqhathaniswa nezindlela ezivamile, ngesikhathi esifanayo uthuthukise ukunemba nokuphindaphinda. Umkhakha wezimoto uyazuza ekhonweni lomshini lokufaka imishini eyinkimbinkimbi, kunciphisa izikhathi zokwenza umsebenzi ngo-40% futhi kuvumela ukuphindaphindwa okusheshayo kokuklama. Ekukhiqizeni kwezokwelapha, i-EDM yethu enezinhlangothi ezinhlanu iqinisekisa ukukhiqizwa kwezici ezincane ezinokuvumelana kwezinto eziphilayo okuyingqayizivele, okubalulekile ekufakweni kwezinto ezifakelwayo nasezintweni zokuhlinza. Sifake nezici ezilungele imvelo njengokusetshenziswa kwamandla aphansi kanye nezinhlelo zokuphatha i-dielectric, okunciphisa umthelela emvelweni. Inethiwekhi yethu yomhlaba wonke isebenza emazweni angaphezu kuka-20, inikeza ukusekelwa okuphelele okuhlanganisa ukuqeqeshwa kanye nensizakalo yokuthengisa ngemuva. Ngokuzibophezela emisha nasekhwalithi, i-WEITAI iyaqhubeka nokudlulisa imingcele yalokho okungenzeka ekukhiqizeni ngokunemba, inika amakhasimende ethu amandla okufinyelela emazingeni amasha okuphelela.

Imibuzo Evame Ukubuzwa

Izindustri zizokwetha kanjani kakhulu ngemashini e-EDM ephakeme kwezinkambo ezingu-5?

Izindustri ezingaqondi kakhulu izimo eziphakeme nezinkambo ezingaphambili kakhulu zizokwetha kakhulu, kubandakanya i-aerospace, i-medical, i-automotive, nokwenza amafomu. Kwi-aerospace, iyasebenzisa kublaides base-turbine ne-impellers; kwi-medical, iyasebenzisa kubizinisi zokuphatha nokufaka emhlabeni; kwi-automotive, iyasebenzisa kubhloko labomthwana nezifomu; kwenza amafomu, iyasebenzisa kubhloko obuhle nesikhundla esihle. Ukusebenza kwezinkambo ezingu-5 kusiza ukwenza ukusebenzisa okungavunyelwa nokuthi kubhaleka kwezinye izikhundla, kusiza ukunciphisa isikhathi futhi kuvunyelwe ukuphakama kwesilinganiso.

Ukusebenza kwezinkambo ezingu-5 kwe-EDM kuyakuphakamisa ukusebenza kahle njani kunazo ezingu-3?

I-EDM ene-axis engu-5 ingathambekisa futhi ijikeleze into esetshenziswayo noma i-electrode, inikeze umshini amandla okufinyelela ama-engeli ayinkimbinkimbi ngaphandle kokulungisa kabusha ingxenye. Lokhu kunciphisa inani lemisebenzi, ngokuvamile isuka emisebenzini eminingi iye komunye kuphela. Ngokwesibonelo, ingxenye edinga ukufakwa izikhathi ezingu-3-4 emshinini one-axis ezintathu ingaqedwa ngokufakwa okukodwa, okuholela ekwehliseni isikhathi sokusebenza esingu-40-50%. Ngaphezu kwalokho, indlela engcono yokusebenzisa i-electrode ithuthukisa ikhwalithi yendawo futhi inciphise ukugqokwa kwe-electrode.

Yikuphi ukunemba okujwayelekile nokuqedwa kobuso okungafinyelelwa nge-EDM ene-axis emihlanu?

Imishini yethu ye-EDM ene-axis engu-5 ifinyelela ukunemba kokubeka indawo okungu-± 0.005 mm kanye nokuqedwa komhlaba okuphansi njengoRa 0.2 μm. Ngokusebenza, lokhu kusho ukuthi singakwazi ukukhiqiza izinto ezinamatholeransi aqinile namapulangwe abushelelezi afanele izinhlelo zokusebenza zokubonisa nokuvala. Ukunemba kugcinwa phezu kwezingcezu ezinkulu ngenxa yokuzinza okushisayo nezinhlelo zokubuyisela emuva, okuqinisekisa ukuvumelana phakathi nemijikelezo emide yokukhiqiza.

Imikhombi ye-5 axis EDM yizinga lokuphakama kakhulu ukuzilungiselela nokusebenzisa?

Imikhombi ye-5 axis EDM esintu ziyisindisiwe ngamaphrojekthi we-CNC esihlukile kakhulu nokusetyenziswa kwemiphakathi yokulungiselela ngaphandle kwesikhumbuzo. Ukufunda kuyizinkinga ezincinci, futhi inkampani yethu inikeza umlando wokufunda nokuhlanganisa izindlela zokusebenza ngokwesibonelo. Ngaphezu kwalokho, imikhombi iyisindisiwe ngamaphrojekthi okubonisa nokugcina ukugqamuka, okunciphisa isivumelwano sokwenza amaphutha. Abasebenzi abaningi bafunda ukusebenza kahle ngeminyaka emibili, futhi izindlela zokusebenza ngokwesibonelo zimkhombi zicisha ukusebenza ngokwesibonelo.

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Ubufakazi Bamakhasimende

UJohn Smith

Ukuchaza okuphezulu kanye nokuvutha okuphezulu kokusebenza

Sifaka imikhombi ye-5 axis EDM ekupheleni kwethu yezinto zokusebenza kwezinsiza zokuphatha izinsiza, futhi iziphumo zazikhethekile. Ukuchaza kwe-mkhombi kwanikela ukuthi sifunde ukuthi sifanele kwezinkinga esingazange sifanele kubo ngaphambi, futhi isikhathi sokusebenza sicishwa ngama-45%. Ukusebenza kwethu kucisha ngama-35%, futhi ubukhulu buyisodwa. Kuyabhalwa ngokukhululeka ukusebenza kwezinkimbinkimbi.

Sarah Johnson

Iyatholakala futhi iyatholakala ngokubiza imali

Imishini yoku-5 axis EDM ye-WEITAI yasitshela isibonelo esihle kakhulu kwezindlela zethu zokwenza amaphutha wezilungile. Yabeka ukuphatha kwethu kwezinkampani ngokuphakeme kwe-30% futhi yahlela ukugcina kwesifaniso ku-Ra 0.4 µm. Imishini iyathemba kakhulu, noma yiziphi izikhathi ezincinci zokungasebenzi. Umkhuba wokubuyela kwezimali wabona ukuthi uyasebenza ngokuphelele ngonyaka wokuqala. Isithembiso esihle sekuthandwa.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-EDM

umshini we-EDM wedm ukusika izintambo ngenxa yokuguguleka edm manufacturing ingxenyeko yomkhwelo intengo yomshini we-edm intengo yomshini wokusika wire edm igama lencinci ye-electrical discharge machine ukusebenzisa iwire umlilo wocutshinga we-wire wesitayili umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire omncane umlilo wocutshinga we-wire owenzelwayo umlilo wocutshinga we-wire wesitayili izimini ze-cnc electrical discharge machines edm izimini ze-wire and sinker edm

Ukuthola ukuthembeka okungafanele ngokusebenzisa ukulawula kwezinhloso zokuphambuka kwezinye izikhathi

Ukufinyelela ukunemba kwesikhundla se-micro-level nokugcina ubuqotho obuqinile be-contour ngesikhathi sokusebenza okuhlangene kwama-axis amahlanu kudinga uhlelo lokushayela oluhambisana kakhulu lwe-mechanical and electric drive olukwazi ukulungiswa kwe-dynamic ngesikhathi sangempela. Ukuze kuhlangatshezwane nale mfuneko yobunjiniyela, i-WEITAI ifake imishini yayo ye-EDM enezinhlamvu ezinhlanu ama-AC servo motors asheshayo nama-algorithms wokulawula okuphambili kwe-digital avumela ukubeka kahle ama-electrode kuze kube yingxenyana nje ye-micron. Lolu hlelo lokusebenza olucubungulayo luqinisekisa ukudlidliza okuncane kwesakhiwo nokulandela umkhondo we-trajectory ophakeme ngisho nalapho kusebenza ngamanani okudla asheshayo. Ngesikhathi sokuphendula se-servo esingaphansi kwe-1 millisecond, uhlelo lokulawula luthola ngokushesha futhi luphendule ekuguqukeni okuncane ezimweni zezikhala ze-spark, luvimbele ngempumelelo izifunda ezimfushane eziyingozi futhi lukhuphule isivinini sokususa impahla kuze kufike ku-30%

Ukubuyiselwa kwamandla okushisa okuphambili ukuze kube nomphumela oqondile

Ukwanda kokushisa okubangelwa ukushintshashintsha kwamazinga okushisa endaweni ezungezile kanye nokwakheka kokushisa okubangelwa ukuchoboza phakathi nemijikelezo emide yokucubungula kufanekisela esinye sezithiyo eziphikelelayo ekugcineni ukucacisa kwezinga le-nanometer ekukhiqizeni ezimbonini. Umshini wethu we-EDM onama-axis amahlanu ubhekana nale nselele ngokusebenzisa uhlelo oluthuthukile, lwamaphuzu amaningi lokubuyisela amandla okushisa oluhlale lubheka umehluko wokushisa kuma-node abalulekile esakhiwo futhi ulungise ngamandla izixhumanisi zokubeka ama-axis ngesikhathi sangempela. Lolu hlelo lokusebenza lokubuyisela emuva luvimbela ukushisa, kuqinisekisa ukuzinza kokulinganisa okungaguquguquki kuyo yonke imijikelezo yokukhiqiza ye-batch eyandisiwe, yamahora amaningi. Ekuhlolweni okuqinile kokuqhathanisa ukuzinza, lapho izinga lokushisa kwegumbi elishisayo lishintsha ngo-±5°C, umshini wethu wagcina ukunemba kokubeka indawo ngaphakathi kwewindi eliphakeme lama-±0.003 mm, kanti imishini ejwayelekile engakhokhelwa yayihamba ngama-0.01 mm.