Imishini Yokukhanya Kwamathambo: Ukuphepha Kwakho Kwe-±0.01mm, Isikhathi Sokukhanya Kwe-1200/min

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Thola Isilinganiso

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Imishini Yokusebenza Kakhulu Yemispring Yemetal Ngokwezinye Zokuphatha Okuphelele

Imishini Yokusebenza Kakhulu Yemispring Yemetal Ngokwezinye Zokuphatha Okuphelele

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela izimini zokwenza amaspring wezilimi ezinkulu, ezithakelwe ukuthi zibe nokuphatha kahle, kahle kanye nokubaluleka. Izimini zethu zisetyenziswa ngokwanele emisebenzini yezilimi zokuzisa izihlathi, izilimi zokuzisa izinto zokusebenza, izilimi zokuzisa izinto zokusebenza kwemiphakathi kanye nezilimi zokuzisa izinto zokusebenza, apho ukubaluleka kokukhula kwezihlathi kuyisidingo esibalulekile. Ngokusebenzisa izisigqibo sokuphatha ngokusebenzisa i-servo, esivela kwezibhalo eziphezulu njenge-Yaskawa kanye ne-Siemens, izimini zethu zokwenza amaspring wezilimi ziyafika ekuthambekeni kwezihlathi ngokulinganisa ±0.01 mm kanye nokusuka kwezinhlangano zokuphatha kusukela ku-1,200 amaspring ngomzuzu. Lokho kukhala kuhle kakhulu kakhulu kuthambeka kwezihlathi ngokulinganisa ku-15% kanye nokuvutha kwezinhlangano zokuphatha (OEE) ngokulinganisa ku-20% kulokho okufana ngezimini zokuzisa izihlathi zokugcina isikhathi. Isibonelo, umthunywa waseJalimane wokuzisa izihlathi wabandlulula izimini zethu zokuzisa izihlathi ngokusebenzisa i-CNC kumgqa wamaspring wokuzisa izihlathi zokuzisa izihlathi zokuzisa izihlathi, futhi wabeka isikhathi sokuguqula isikhathi esingaphezu kwe-45 imizuzu ku-8 imizuzu, futhi wabeka ukuvutha kwezinhlangano zokuphatha ngokulinganisa ku-32%. Sihambisana nako nokuthenga izintlobo zokuzisa izihlathi zokuzisa izihlathi kanye nokuthenga izisigqibo sokuzisa izihlathi zokuzisa izihlathi zokuzisa izihlathi, ukuze sibone ukuthi kuyasebenza kahle kwi-mgqa yezinhlangano zokuphatha.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuvutha Ukuproducwa Kwezispring Zemoto Ngama-32% Ngokusebenzisa i-CNC Metal Spring Machine

Umuntu omkhulu weGermany wokuphatha amachini emoto ayisibhozo esikhundleni sesithili 1, wabona izinkinga zokusebenza eziningi kakhulu ngokuthi amachini akhe ayo ekukhishelweni kwemoto yamagama ayisikhundleni esithili 1 ayasebenza ngokungafanele kakhulu futhi ayasebenza ngokungafanele kakhulu kwezinye zezinhlobo zemoto yamagama ayisikhundleni esithili 1. Ukuze aqhubekise lezi zinkinga, wabulawa amachini amabili okuzimela okuzimela okwesikhundleni esithili 1 futhi wabambisana imishini yethu yemoto yamagama ayisikhundleni esithili 1 enobuchwepheshe obuhle bokuzimela nokubhekisisa ukuthi izinto ziyasebenza ngokushesha kakhulu. Lokhu kubuyisa ukuthi izinto ziyasebenza ngokungafanele kakhulu kusuka ku-4.5% kusuka ku-1.2% kuphela, futhi kubuyisa isikhathi sokuguqula izinto kusuka ku-45 miniti kusuka ku-8 miniti kuphela, okuvumela ukuthi izinto zizakugcinwa ngokufanayo futhi ukuthi kuzakubonakala ngokushesha kakhulu. Ngemva kwezinsuku ezingama-6 zokusebenza ngokuphathelene, ukuphatha kwezinto zayongezwa ngo-32% ngosuku futhi izindlela zokugcina izinto zayophansi ngo-EUR 18,000 ngonyaka. Ngokubonakaliswa ngalezi zizindlela zokusebenza ezihle kakhulu, umsebenzisi wabuyisa izinkampani zakhe.

Umshayeli wezinto zokusebenza kwezimpilo uvumela ukuthi kufanele kube phakade kwe-±0.01 mm ngomkhombo wemispring yamathaliumu

Umphakamisi wemithombo yezimpilo esebenzisa i-United States wadinga izipiringi zemithombo emincane yomhlaba wezinkokhelo zokusebenza kwezimpilo zokugqaza, ezidinga ukuthi zibe nesifunda sokubambisana esihle kakhulu ngokwesibonelo sokubambisana esingaphansi kuka-±0.02 mm. Siyabhisela isikhombisa sesipiringi semetali esispeciale esinencwadi yokuqonda enkulu kakhulu (ultra-high-resolution encoder) nokuthuthukiswa kokuphatha kweservome (advanced closed-loop servo control architecture), okwakwenzeka ukuthi kubambisana kahle ngokwesibonelo sokubambisana esingaphansi kuka-±0.01 mm ngokuphakathi kwezindlela zokuproducwa eziphakade. Ngaphezu kwalokho, umdlalo wokuguqula ngokushesha ngaphandle kokusetshenziswa kwemithombo (tool-free quick-change setup mechanism) wabeka isikhathi sokuguqula siphakeme ngaphansi kweziminyaka ezintathu, kusiza indawo ukuthi yisebenze ngokushesha kanye nokwenza izipiringi zezimpilo eziyisikhombisa eziyi-12 ngosuku. Umthengisi wabhalisela ukuthi kukhona ukuvutha okukhulu kwe-28% kwezinhlelo zokusebenza zokuproducwa ngokujulile, futhi wabhalisela ukuthi akukho phoso elitholakala emkhakheni ngokubambisana kwezinsizakaliso zezipiringi ngokuphakathi kweziminyaka ezintathu nezintathu.

Umshayeli wezinkqubo zokusebenzisa i-Electronics uhlawula ukungafanele kwezinto eziphakathi ngamashumi ayi-18 nge-machini yezincwadi zokusebenza ngokusebenzisa i-servo

Umshayeli wamaphuzu wezinkqubo zokusebenzisa i-Electronics emhlabeni ka-South Korea, owasebenzisa izincwadi zokugcina amaspring wokugcina amabhatari ngokupheleleyo, wabukhuleka ngokungafanele kwezinto eziphakathi okwakuyi-12% ngokungafanele kokufaka izincwadi kanye nokungafanele kokulungisa ukuzimela kwemichini yezinkqubo ezingadlula. Bayisebenzisa imichini yethu yezincwadi zokusebenza ngokusebenzisa i-servo, enesikhombisa esihle sokulungisa izincwadi kanye nokubona ngokushesha kwezincwadi ngokusebenzisa i-optical sensor. Emva kokusetyenziswa kwale michini, ukungafanele kwezinto eziphakathi wahlala ku-3.5%, wakha isibani sokuthengisa ngamunye umnyaka ngaproximately $22,000. Ngaphezu kwalokho, ukusebenza kahle kwe-machini yokuproducwa izincwadi zokusebenza ngamashumi ayi-1,200 ngomzuzu wakunceda indawo yokusebenza ukuthola ngokushesha ukuthuthukisa kwezindawo zokuthengisa ngamashumi ayi-40 ngaphandle kokuthenga abantu abaningi bokusebenza, futhi lokhu kwenza ukuthi umshayeli awathenga imichini eyi-2 ezingenabo.

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Ukuphakanyiswa kwezinkamba zemetalu kufuna ukugcina kwezinkinga zokusebenza, ubuchwepheshe bomthwalo wemetalu, nokulawula ukusebenza. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisele kule ndawo eyodwa ngokuvamile eminyakeni yase-2003, ekhetha nokwenza izinkamba zemetalu ezisewaphakanyiswa kumazwe amaningi. Izinkamba zethu zemetalu zihlalwe kusuka kubhlokhi elikhulu eliqinisekisa ukuthi i-wire ifakwe ngomkhili wokusebenza, ukuphrograma kwe-CNC, nokulawula ubuchwepheshe bokukhona ngokushesha. Lokhu kusiza abakhwenzekileyo ukuphakanya izinkamba zokuzimela, zokunquma, nezinkamba zokuhambisana ngeziqu zemetalu ezingaphansi kwe-0.1 mm kuya kwe-8.0 mm ngokushesha kwe-1,200 izinkamba ngomzuzu, ngokuhlala kweziqu zokulinganisa zingaphansi kwe-±0.01 mm. Isivathelwano sezinkamba esizweni sithi siya fika ku-$28 billion ngomnyaka we-2027, ngokwakha kwemoto yokuguqula kwelektriki, ukuthuthukisa kwezinto zokusebenza kwezinhlanzi, nokunciphisa kwezinto zokusebenza kwezilayifoni. Ukuze sibuye sibuyelele le mihlotshana, izinkamba zethu zemetalu ziyasetyenziswa ngamakhombe amahle ase-Yaskawa no-Siemens, okuhlinzekisa ukubuyela phakathi kweziqu zokulinganisa futhi ukunciphisa isikhathi sokugqibela ngokuphakeme kwe-70% kulokho okwenziwa ngamakhombe ase-cam. Kwisikhumbuzi sakithi se-Taizhou, eProvensi ye-Jiangsu, sisebenzisa inkqubo yokuqinisa: iziqu zokuphakanyiswa zihlalwa kwezikhumbuzi zokusebenza kwe-CNC, iziqu zokugqibela zihlalwa kanye nokulinganiswa, futhi yonke into yezinkamba ihlala ngokushesha kwe-72 amahora ngaphambi kokuthunywa. Sinenza futhi iziqu zokusebenza zokuxhasa nokufundisa ukuze kubhekisele kweziqu zokugqibela. Ukuthandaza kwethu kubuchwepheshe kubonakala ngokutholwa kwethu kwe-ISO 9001 nokubhalwa kwe-CE. Ngokuthunywa kuma-20 izizwe, siboniswe abakhwenzekileyo e-Germany, e-USA, e-South Korea, ne-Brazil ukuthi bahlele ubuchwepheshe bokuphakanya izinkamba ngokuphakeme kwe-25% futhi ukunciphisa ukungena kweziqu ngokuphakeme kwe-18%. Isibonelo, umkhwenzekile wezinhlanzi e-Germany wabeka isikhathi sokugqibela kusuka kwe-45 amuhla kuya kwe-8 amuhla, futhi umkhwenzekile wezinhlanzi e-USA wafika kweziqu zokulinganisa zingaphansi kwe-±0.01 mm kwezinkamba zokugqibela kwezinhlanzi. Isivathelwano sethu sokusebenza esizweni sisenza ukulawula ngokushesha kweziqu zokusebenza futhi ukuthunywa kweziqu zokusebenza kuma-makheti amaningi ngokuphakeme kwe-48 amahora. Uma ungcwalisa isikhumbuzi esisha sokuphakanya izinkamba noma ungcwalisa iziqu zokusebenza ezenziwe kahle, izinkamba zethu zemetalu zisiza ngokubaluleka, ubuchwepheshe, nokusebenza okufanele ukuze ube ngokuphakeme.

Imibuzo Evame Ukubuzwa

Izindawo zokusebenza ziziphi ezisewenza imichini yezincwadi zokusebenza?

Imishini yezinkamba zemetalu ziyisisekelo esebenzayo kubomvu (amaphutha amahle, izinkamba zokuphakama, izinkamba zamandla), kwelektroniki (amaphutha we-battery, amaphutha), kwezinhlanzi zokugcina (amaphutha okukhanya, amaphutha okuhlanganisa), kanye nezinhlanzi zokusebenza (izimboni zokuvula, izimboni zokuhlala). Imishini yethu iyasebenza kubabili bange-20 ngokwesikhathi lesi.
Yebo, imishini yethu iyatholakala ngamaphuzu amaningi ayakwakha izihlangothi zezinkamba kusukela ku-0.1 mm ku-8.0 mm. Ngokusebenzisa ukuthumela kwe-servo nokuguqula izintlobo zokusebenza, unakwakha izihlangothi zezinhlanzi zokugcina nezihlangothi zezindawo zokusebenza ngokungafanele kakhulu.
Sifaka umsebenzi wokulandela kwe-servo, amaphutha amaningi amakhulu, kanye nokulandela ngokushesha. Lokhu kuhlinzekile ukuthi ubukhulu buhlale kusuka ku-±0.01 mm futhi kuzokhupha ngokuzenzakale izinkamba ezingavumelekile. Ukuphatha kwethu kwe-72 amahora ngaphambi kokuthunywa kuhlinzekile ukuthi kuyasebenza kahle.
Sisiza ukubhala amaphuzu kusuka emuva, ukufaka isikhombiso esibonakalayo futhi ukufundisa, futhi ukuthumela amapharti okusebenza ngaphandle kwezinsuku ezimbili kuizindawo ezingcono kakhulu. Aba-engineer abathetha isiNgisi bakhuluma nge-programming ne-ukuphatha.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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John Miller
Ukunemba Okungavamile Nokwethenjelwa

Sithenga isikhombiso sespring yametalu se-CNC yokuqondisa izinqubo zethu zokusebenza. Ukuphepha kuyinkulu—sifika ngokuphepha kwe-±0.01 mm ngokuphepha, okwabeka ubude bokungafani kusuka ku-4% ku-1%. Isikhombiso sisebenza ngokuphelele ngeminyaka yonke ngaphandle kokugcina. Isiqondi sokusekela sikhona ngokushesha futhi sibhekene nokuzinikela. Sisho kakhulu kubantu ababhekene nespring ngokuphelele.

U-Emily Chen
Ukuthenga Okuhle Kwezinqubo Zethu Zokusebenza Kwamaphuzu Asemedisini

Amaphuzu ethu asemedisini asimelwa ukuthola ukuphepha okuphelele. Le sikhombiso sespring yametalu siphela ngokuphepha kwe-±0.01 mm futhi ukuguqula kuyinkulu. Sihlanganisa ukuphanda ngokuphelele ngokuphepha kwe-28% futhi sibeka ubude bokungafani ngokuphepha kwe-15%. Ukufundisa okutholakala kuyinkulu. Umthandazo wokuphatha ngokuphelele kwezinqubo zokusebenza ngokuphelele.

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ukwakheka kwesiphethu spring Coiling Machine umshini wokuphakamisa imishini ye-cnc spring intengo yomshini we-spring imishini yokwakha i-spring umshini wokugoqa imvula othengiswayo imishini yokwakha ama-spring ye-cnc intengo yemishini ye-cnc spring coiling imashini yokubhala isikhombisa sesilindri sokusebenza emetale umshini Wokugaya Ngemanu omnqamlezelo ongenzekelwa ngcono umshini we-lathe wezimboni ukucindezela okuncanyakuwe kwe-CNC isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe isikhombisa sespring esisenhlanhla isikhombisa sespring esisenhlanhla sokuthengiswa umshini wokuthatha wezindustria i-lathe yokugaya ejikayo
Ukuphepha Kwe-Servo Kukhona Ngokuphelele Ukuphatha Amaphuzu Ngokuphelele

Ukuphepha Kwe-Servo Kukhona Ngokuphelele Ukuphatha Amaphuzu Ngokuphelele

Yenzelwe ngokuthula kwezindawo eziningi zokuhambisa izihluzi zikaYaskawa neSiemens, okunqamuka ngokuphathelene nokubhalwa kwe-encoder esihle kakhulu, isikhumbuzi setimba sasezilwane sithumela ukuthumela izihluzi ngokuphelele kusukela ku-±0.01 mm. Le ndawo yokuqonda ukuchaza ukuthambeka kwezinhlobo zokuhambisa kuyabulala ngokuphelele ukuthambeka kwemishini nezinkinga zokugcina kwezinye izinhlobo zokusebenza, futhi kuyabusa ukungafani nokungabi nesilinganiso ngokuphelele ngokuphakeme kusukela ku-70% emisebenzini yezikhathi eziningi eziphakeme. Kwezindawo zokwenza izilwane zezimoto—apho ukuguqula okuncane okungafani ne-0.02 mm kungaholela ekufaniseni kwezilwane ezinkulu—izikhumbuzi zethu ziyagcina ngokuphelele izilwane zokuhlola ngokuphelele kuzo zonke izikhathi eziningi. Ngokuvakashelwa ngu-International Industrial Partners, njengoba kusho umphathi wamazwe weGermany ongumkhosi omkhulu wokwenza izilwane zezimoto, ukungabi nesilinganiso kuyagcina kusukela ku-4.5% ku-1.2%, le ntando yokugcina ngokuphelele iyathola ukuthi akukho malingana nesilinganiso emisebenzini.
Ukuproducwa ngokusheshayo Ngezindlela Zokuguqula Ngokusheshayo

Ukuproducwa ngokusheshayo Ngezindlela Zokuguqula Ngokusheshayo

Yadlulwe ukuthi yakhokhise amandla okusebenza kwezindawo zokuproducwa nokuzimisa ukusebenza, ilitha yethu yamaphakathi yamathuba ayisikhombisa isikhathi sokuproducwa esiphakeme kakhulu, sibonisa ukuthi kufika ku-1,200 amaphakathi ngomuzuzu ngaphandle kokukhula ukuthi kubhekene nezinkinga zokuphatha kwezindawo zokuproducwa noma ukuthi kubhekene nezinkinga zokubuyela phambili kwemilinganiselo. Isimo esishintsha sokuseta ngokwesibonelo sokugcina amathuba esikhathi sokuguqula izinto ezinokuproducwa kusuka kumizuzwana emibili nezinkhulu eziyisikhombisa ukuthi kufika ku-45 kusuka kumizuzwana emibili nezinkhulu eziyisikhombisa ukuthi kufika ku-8, kusiza abaproducwa ukuthi baphindele kahle phakathi kwezinye izinhlobo zokuproducwa. Umsebenzisi waseNingizimu Afrika wokuproducwa kwezinto zokusebenza, owenziwe nguSouth Korea, wasebenzisa le nto yokuproducwa ngokusheshayo ukuthi akhokele amandla okuproducwa okuphakeme kakhulu kwezinto zokusebenza kwezinsuku zokuphanda ngokushesha ngaphandle kokuthi kufanele kwenziwe izindlela eziningi zokuproducwa, futhi ngokuhlanganisa nokuthi kunciphwe amadola angu-$22,000 ngonyaka ngokunciphwa kwamadoda amanji okuproducwa. Yakhokhise ukuthi yasebenze ngokuphelele kwezindawo zokuproducwa zokusebenza ngokuphelele, ilitha iyisikrini esikhulu sokuproducwa ngokwesibonelo noma ngokwesibonelo sokuproducwa.
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