Umbhali wokusebenza ngokwezinye: Ukuphatha kwezinkampani zokulungisa nokuzokwa

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Thola Isilinganiso

Thola Isilinganiso Samahhala

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Umbhali wokusebenza ngokwamanzi omkhulu owenzelwe ukusebenza kahle kuzo zonke izinsizakalo zokusebenza ngokwamanzi ngaphandle kwezinsizakalo ezinamandla okukhula

Umbhali wokusebenza ngokwamanzi omkhulu owenzelwe ukusebenza kahle kuzo zonke izinsizakalo zokusebenza ngokwamanzi ngaphandle kwezinsizakalo ezinamandla okukhula

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa imishini yokuqondisa ngokupheleleyo emva kuka-2003, futhi imishini yethu yomsebenzi wokusebenzisa amashini ayisikhundla esiyakwenzela ukuthi isikhundla sisebenze ngokuphambuka kwezinhlobo zokubamba, ukuchaza nokuzimela. Yonke imishini iyasebenzisa isikhundla sesilika, izindawo zokuhamba ezihlukile ngokwezindawo zokuhamba, nezindawo zokuhamba eziphinde zihlukile, okuyenza ukuthi ibamba izinhlobo zokubamba ngokupheleleyo emaphakathi kwezindawo zokuhamba emashele, isilika esihlukile, nezinhlobo zokufaka emashele. Emashele, emaphoyisa, emaphoyisa wezinkampani zokusebenza kwezilwane, emaphoyisa wokusebenza kwezilwane, nemaphoyisa wokusebenza kwezilwane, abasebenzi bakhetha ukusebenzisa umsebenzi wokusebenzisa amashini ngokupheleleyo ukwenza izinto ezinye kuphela, izihlangu zokuphambuka kwezinhlobo, nokusebenza kwezinhlobo lapho ukusebenzisa amashini angaphansi kokukhombisa akukho mlando. Abasebenzi abanengi bakhetha ukusebenzisa izihlangu eziningi kune-3,000 mm kude nokubanzi kwe-800 mm, bavula izinhlobo zokubamba eziningi kune-6 ku-10 mm ngendawo yezinhlobo zokubamba, futhi bafika ekugcineni ngokupheleleyo kune-0.02 mm ngemphakathi kwe-500 mm. Imishini yethu iyatholakala emazwe anengi kune-20 futhi iyavunyelwa ngabasebenzi abaqinisekile abasiza kusobala ukuthi imishini ihlanganise, ukuthi abasebenzi bafunde ukusebenzisa, nokuplanina izinhlobo zokubuyisa.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Indolobha yokuhlela eTexas iyaphula ukusebenza kwe-shaft ngamakhulu amashumi elithathu nezine ngenxa yomshini wokusebenza ngokuphelele wokusebenza kahle

Indolobha yokuhlela eyisisekelo sesifundazwe eTexas iyasebenzisa i-pump shafts, i-hydraulic rods, kanye ne-motor shafts yendustri yamanzi ne-gas. Amashini amabili asekhale ayagcina ngokusebenza kwe-interrupted cuts kanye ne-deep roughing passes kwe-4140 steel, okwakhothama isibonelo sokuchaza, i-tapered journals, kanye nokusebenza kabusha okuningi. Emva kokufaka umshini wokusebenza ngokuphelele wokusebenza kahle we-Chuang Yuan we-Heavy Duty Manual Lathe onemilingo eyi-800 yokuqonda kanye ne-3,000 mm yedistance yebhedi, umntu wasebenzisa uyaphula i-8 mm ngalunye usondlela kwimisebenzi yokugcina kanye uyaphatha i-0.02 mm ngaphezu kwe-500 mm kwimisebenzi yokugcina. I-bed ethuluzwe kanye nothululwe yayigcina ukuthi ingavuleki, kanye nomtailstock omkhulu owathuthukisa i-shafts edelekile ngaphandle kokuvuleka. Ngeminyaka emithathu, ukusebenza kabusha kwasula ngamakhulu amashumi elithathu nezine, ukuthengiswa kwakavuka ngamakhulu amashumi amashumi elinesithupha, kanye indolobha yavakashelwa ngokubuyiselwa kwe-contract yokuhlela okuthi kufanele kubhekwe i-200 i-shafts ezihlelwe ngonyaka. Abasebenzisi bafana futhi ukuthi banezinkinga encane ngokusebenza ngokuphelele ngoba izinkampani zokusebenza kanye ne-apron zilahlelwe ngokufanele ukusebenza ngokuphelele okuphinde phinde.

Umthunyisi wezindlela zokuhlanza eNingizimu Afrika uwashintsha isikhathi sokusebenzisa i-crusher shaft ngemiphumela yokuqondisa ngamaphuzu amabili nezine

Umthunyisi wemithombo yezindlela zokuhlanza eNingizimu Afrika uyasebenzisa i-crusher shafts ne-pulleys kuzindlela zokuhlanza izinkolo nezinkolo. I-shafts eziningi kunezimilingo ezi-400 zomgwebo nezimilingo ezi-2,500 zokuphakama kufanele zihlanganiswe, zihlukaniswe, nezifakwe emithambo ngeminye imizimba yendawo yokusebenza. I-lathe eyadlule iyafuna ukuthi kwenziwe izibizo eziningi nezivalekile kakhulu, okwakukhuluma ukuthi kusenziwa i-shafts ezimibili nezine ngomnyaka. Ngokusebenzisa i-Heavy Duty Manual Lathe yethu, isikhathi sokubhekisa esikhulu sasiza kusiza ekuphakameni kwezinye izinhlobo nezifakwa kwezimithambo ngokucophelela, futhi isikhumba esikhulu sesiza kuvimbela ukuthi kubhekiswe kwezinye izinhlobo. Lokhu kwenza ukuthi lempilo isebenza i-shafts eziyishumi nezine ngomnyaka, okuyisikhathi sokugcina ngamaphuzu amabili nezine, futhi bavamile le-machiya njengoba yilokho okuyisisekelo sonke ukusebenza kwe-crusher. Ukungasebenzi kwezinye izikhathi kushushiswa ngokuthi ukuthi kungabi nempilo yekhanda yekhanda emva kweziminyaka ezintathu zokusebenza ngokuphakama.

I-depot yezindlela zokuhlanza ePoland iyasebenzisa i-axles eziyishumi nezine ngomnyaka ngalokho i-Heavy Duty Manual Lathe eyodwa

Indepot yokusebenzisa izilayithi emaphakathi yasePoland isebenza amajurnali we-axle nezindawo zokubeka izihlangu kubasebenzi bezilayithi zemiphakathi. Lokhu kufuna ukuthi kubhekwe ngokuphelele ukuthi kuyisikrini, isikhundla sokugqamisa, nokuthi kuyisikrini sokugqamisa ngokuphelele (runout) esingaphezu kwe-0.03 mm kwezinto ezingaphezu kwe-900 kg. Indepot yasetha i-Heavy Duty Manual Lathe enesikhundla esikhulu, isikhundla sokususa okungaphezu kwezinye, nokuthi kuyisikhundla sokuhlanya (steady rest) ukuze isebenze nezaxle ezide. Abasebenzi manje bafaka nebahlela amaxle angu-120 ngonyaka ngomkhili wodwa, ngakho kungu-85 ngaphambi kokuba kubekwe kumaqhamu amabili akhulu. Ukukhula kwakhiwe kusuka ku-4.2 percent ku-1.1 percent, futhi indepot yayiphumelela ekuziphatheni kwezifundo zokuhlela ngokuphelele ngaphandle kokuthi kwenziwe izindlela zokulungisa. I-lathe ibhekisele kwezinye izilungiselelo zokunqamuka, kusiza indepot ukwenzela ukuthi kubuyiselwe ngemvume yama-24 ngokuphelele kwezilayithi zokuphatha abantu nezilayithi zokuthengisa.

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Umlingisi wokusebenzisa i-Manual Lathe omkhulu uyindlela eyodwa yokuhlanganisa imisebenzi yezindawo zokusebenzisa izikhumba ezinkulu, izihlathi, izihlathi zokugcina, nokuphatha izinto zokugcina ngokusebenza kwezinkinga eziphakeme. Ivali yalo iyiphendula kubukhali bokufaka, ubukhali bokugcina kwemilinganiselo, ubukhali bokugcina kwe-spindle, nokwazi kwe-mfr. Taizhou Chuang Yuan Machine Tool Co., Ltd. yavunyelwe ngo-2003 eTaizhou City, Jiangsu Province, eChayina, futhi iyahlukanisa ukuthuthukisa, ukuthuthukisa, ukuprodukha, nokuthengisa amashini amahle. Isilumkiso sasezinhloko sithi: amashini ase-EDM, amashini okuthengisa, amashini okukhipha izihlathi, izilumkiso zokugcina, izilumkiso zokuthatha isikhumba, izilumkiso zokusebenzisa i-lathes, namashini okuphatha izihlathi ezide. Kule silumkiso, i-Heavy Duty Manual Lathe isibonisa ukuvamile kethu kwezinhloko zokusebenzisa izikhumba ezinkulu, akasibonisi ukusebenzisa izikhumba ezincane nezinezinhloko. Umsebenzi wokuprodukha uqala nge-analisi yezinhloko zokubeka (FEA) yomlinganiselo ne-headstock ukuze kube mnyama. Amakhali ayagcinwa ukuze kususwe umoya wokugcinwa, emva koko ayasebenziswa ngamashini amahle okubeka nokukhipha. Imilinganiselo iyagcinwa ngokusebenzisa i-induction ukuze ibe mnyama kakhulu kanye nokugcinwa ngokuphelele kubudlelwano. Izikhumba ziyagcinwa ngamabheya abachazwe, ayagcinwa ngokuphelele, futhi ayabalwa ngokuphelele. Yonke imashini iyajulwa ngokuphatha kwe-spindle, ukubuyisela kwe-tailstock, ukuphatha kwe-threading, nokuphatha kwe-load stability, futhi izirapo zokujulwa ziyagcinwa ngokuphatha. Kukusebenzisa, ukuphatha kwe-manual okukhulu kusebenza kuma-job shops, amaphoyisa we-oil ne-gas, ukuphatha kwe-mining, amaphoyisa we-steel, amaphoyisa we-railway, namaphoyisa we-shipyard. Abasebenzi baphatha i-steel ne-cast iron ngokuphatha kwe-6–10 mm ngalokho kwe-side, emva koko baphatha ngokuphelele kwe-0.02 mm ngaphezu kwe-500 mm. Imashini enezikhumba zokuphatha kwe-3,000 mm ingasebenza ngokuphatha kwezikhumba ezinobunzima be-1,500 kg nge-steady rest. Ngokuthi ukusebenzisa i-manual kungavumela ukuguqula ngokushesha, kuyasebenza kakhulu kwezinto zokuphatha kanye nezinto zokuphatha okuncane lapho ukuphatha kwe-CNC akuzange kubhekwe njengoba kufanele. Emhlabeni wonke, imashini ethu zisebenza kunezizwe zokungafana ne-20, futhi sithuthukisa abathengi ngamabooki e-English, ukujulwa kwe-remote, ukusiza kwe-installation, nokuplaning kwe-spare parts. Iziphumo ezivamile zithi: ukuphatha kwe-shaft kwe-Texas kugcina kugcina ngokuphatha kwe-34%, ukuphatha kwe-crusher shafts eSouth Africa kugcina ngokuphatha kwe-22%, futhi i-Poland inegcina kwe-120 railway axles ngonyaka. Lezi ziphumo zibalwa ngokubalwa kwe-structure, izinqumo ezifanele, nokusiza okuziqondile ngokuphatha kwe-heavy duty. Lapho abathengi bahlukanisa abasolwazi, kufanele bahlukanise ubunzima bomlinganiselo, ubukhali bokugcina kwemilinganiselo, ubukhali bokugcina kwe-spindle, isikhundla sokuphatha, isikhundla sokuphatha, nokwazi kwe-mfr ukuthuthukisa izinto zokuphatha nezinkulumo zokuphatha ngokuphatha kwezikhumba. Chuang Yuan isibonisa lezi zinhloko ngokuphatha kwezikhumba kwe-20+ ngokuphatha kwezikhumba, futhi sithuthukisa ukuphatha kwezikhumba ezimahle. I-Heavy Duty Manual Lathe esithile kwezikhumba zethu yadluliswe ukuze iphatha ngokuphatha kwezikhumba, ukuphatha kwezikhumba ezinkulu, nokuphatha kwezikhumba ngokuphatha kwezikhumba kwezizwe zokuphatha kwezikhumba.

Imibuzo Evame Ukubuzwa

Izimali ziphi ezingasebenziswa ngokulinganayo ngu-Heavy Duty Manual Lathe?

I-Lathe esikhulu sokusebenza ngokwamanje esikhulu sasezindaweni zokusebenza ngokwamanje isebenza ngokupheleleyo kwe-carbon steel, alloy steel, stainless steel, cast iron, bronze, ne-aluminum. Kukusebenzisa ukususa okungu-6 ku-10 mm ngendawo yonke kwe-steel ne-cast iron; ukugcina kungabona ukuthi kubhekwa ngokupheleleyo ngokulingana nge-0.02 mm ngaphezu kwe-500 mm. Amaguideways athuluzi ne-spindle engaphambili ekhuluma izinkinga zokuhlanzwa kwezindawo ezihlukaniswe, futhi lokhu kwenza i-lathe ibe yinto efanele kuzinyathelo zokulungisa, amashafu, amarolli, amasleeve, ne-bushings emasithili wokusebenza, emasithili wokulungisa eminingi, emasithili wokusebenza kwezilayini zezilayini, emasithili wokulungisa emasithili wokusebenza kwezilayini, nemasithili wokusebenza kwezilayini zezilayini.
Amacastingi ayaphakanyiswa ukuthi aphakanye amandla, amaguideways ayathuluzwa ngokusebenzisa i-induction futhi ayagqibizwa ngokugqibiza, kanye ne-spindles ziyaphakanyiswa futhi zibalanshwa ngokudlula. Yonke imishini ithiniwe ngokuphakanyiswa kwe-spindle, ukulungiswa kwe-tailstock, ukuchaza kwe-threading, nokubaluleka kwe-load ngaphambi kokuthunyelwa. Emfazweni, abasebenzisi bakhuluma ukuthi bakholela izintandokazi zezibalo zokulinganisa zokulinganisa 0,02–0,03 mm emva kwezinsuku zokusebenza ezingu-12 ngeminyaka yezinsuku zokusebenza ezingu-many. Amareporti ase-English okuthiniwa kanye nezilungiselelo zokuhlinzeka kusiza abamuny’isiyakhiwo ukukhathala ukulinganisa ngaphakathi kwesikhathi sokusebenza kwe-mishini.
Yebo. Sisiza ngamazinga okuhlanganisa amashafu angu-3,000 mm kanye nezinhlobo zokuhlinza ezingu-800 mm, ngezinkundla zokuhlola, izitayilistok ezikhulu, kanye nezinkundla zokuhlanganisa ngokuzocindisela. Imishini engu-3,000 mm iyakwamukela amashafu angu-1,500 kg uma izinkundla ziyasebenza kahle. Sizohlola izithombe zemphepha yakho, izimithi zakho, kanye nezintandokazi zakho, emva koko sizoshoza isibhole sakwe-spindle, isilinganiso sokushaya, kanye nezinkundla. Lokhu kusiza kwezinye izindawo njengezindawo zokusebenza kwe-railway axle e-Poland kanye nezinkundla zokuvula ezingu-400 mm e-South Africa.
Sisindisa amabhalayisi e-English, amadrawing e-foundation, nokudiagnostics kusuka emuva kwesikhathi. Kuma-projekthi amakhulu, abaningi bethu baphakanyisa ukufaka phakathi nokufundisa abasebenzisi ngokusha noma kuqonde ngokusebenzisa abahleli. Sisiza kubhekisa izinto zokuzisa ezifana ne-bearing, amagere, namaplate okuphatha. Abamunye emazwe angaphezu kwezintandathu, besebenzisa le mofolo yokusiza, futhi kuyisikhwama esithi Texas esiphakamisa ukufaka phakathi nokufundisa ngeminyaka yezintandathu kanye nokufika ekupheleni kwemisebenzi ngeminyaka yezinye.

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Sifaka i-pump shafts ne-hydraulic rods kubabili basebenzisa i-oil ne-gas, futhi i-Heavy Duty Manual Lathe yethu ibhala amashifti amabili ngeminyaka yemashumi eli-14. Iqiniseka i-0.02 mm ngaphezu kwe-500 mm futhi isusa i-8 mm ngasinye seside kwe-4140 steel ngaphandle kokuchaza. Ukufaka kabusha kwasula ngeminyaka yezintandathu kanye nesibili, futhi manje sibhala i-200 i-shafts esiziswe ngeminyaka. I-bed ishowa ukuphatha okuncane kakhulu, futhi ukusiza kwezinto zokuzisa kuyisikhathi esihle.

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Indawo yethu yokubuyisela emhlabathini iyabuyisela amashafu we-crusher e-400 mm, futhi i-lathe iyaphakisha isikhathi sokusebenzisa ngokuphakeme kwe-22 percent kunoma yisiphi isikhathi esidala. Manje sibuyisela amashafu e-18 ngomnyaka endawonye noma yisiphi isikhathi esidala. Umthelelo wokusebenza okwesikhathi esincane nokugcina kwe-tailstock kuyasebenza kahle ekwenzeni kwezindlela ezihlukene. Emva kweminyaka eyodwa yezikhathi zokusebenza ezintathu, ukuphatha kwe-guideway kungamnandi kakhulu, futhi isikhathi sisebenza kahle kusenzo lokubuyisela kwe-crusher.

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imishini ye-cnc spring umshini wokukhiqiza ama-spring umshini wokugoqa imvula othengiswayo umshini othomathikhi wesiphethu intengo yomshini we-cnc spring intengo yomshini wezinsimbi ezizenzekelayo umshini wokwenza ama-coil spring umshini wokugaya we-lathe isikhombisa sesilindri sokusebenza emetale umshini we-lathe oqondile isikhombisa sesiphephelo esihlelweyo umshini we-lathe wezimboni umnisi wemishini yezinsuku umenzi we-lathe we-cnc umshini wokucindezelwa kwentwasahlobo i-lathe yensimbi esindayo isikhombisa sespring esisenhlanhla sokuthengiswa metal spring machine isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama i-lathe yesandla esindayo
Isithembiso sekhethe esikhulu nezikhombisa zokuphakama zokusebenza kwezinto ezinkulu

Isithembiso sekhethe esikhulu nezikhombisa zokuphakama zokusebenza kwezinto ezinkulu

I-Lathe yomkhakha yomkhulu yasebenza ngokusebenzisa i-bed yamaphutha amanzi yomthwalo wokuphatha, ne-guideways eziqondwa ngokusebenzisa i-induction, futhi zihlaziywa. Le ndawo iyavumela ukuthatha izindlela zokubhala ezinkulu zokubhala kwe-steel ne-cast iron ngokulinganisa ama-6 kuze ku-10 mm ngasinye sesandla, ngokuvikela ukuthi kubhaleke noma kuhlele. Kuma-job shops, kuma-mine maintenance, kanye nama-yard yokusiza kwe-oil ne-gas, abasebenzi bakhakha izindawo ezingaqondi kanye nezinqamulelo ezingadliwe kuphela lapho ubukhulu buvumela ubukhulu. I-Texas repair shop yathabatha ama-8 mm ngasinye sesandla kwe-4140 steel futhi yavumela ukuthi kubheke ama-0.02 mm ngaphezu kwe-500 mm; umnisi we-South Africa wabhala ama-400 mm crusher shafts ngokugcina ama-22 percent wokusebenza. I-bed ne-guideways zihlela ukuthi kuzwakale ekusebenziseni kwezikhathi eziningi, kuvikela ukuthi kubheke kahle emva kwezinyanga eziningi zokusebenza. Kuma-buyer, lokhu kusho ukuthi kunezinhlanhla ezingafanele, kunezinhlanhla ezingafanele, kanye nokuthola iziphumo ezinamandla kwezinhlanhla ezingaphezulu. Le ndawo iyavumela ukusetshenziswa kwe-steady rests kanye nezintsha ezingaphezulu, ngakho-ke izinhlanhla ezingaphezulu kude kwe-3,000 mm zibheke kahle. Ngokuhlanganiswa nezintsha ezingaqondi kanye nezinhlanhla ezingaqondi, le ndawo iyavumela ubukhulu obudingekayo kwe-heavy duty manual turning.
Ukubhala kwezindawo eziwide nokuthukwa okukhulu ukusuka kwezindlela zokusebenza ngokuphelele

Ukubhala kwezindawo eziwide nokuthukwa okukhulu ukusuka kwezindlela zokusebenza ngokuphelele

I-Lathe esikhulu semisipha esingcono isinikeza umkhakha wokuguqula isikhathi esininzi kanye nokuphatha okwanele kwezinye zezikhathi ezincane, kusiza abasebenzi ukulandela isikhathi kumateriali, i-diameter, kanye nezintlobo zezinkampani. Emasimini okususa, emasimini okugcina izihlathi, kanye emasimini okukhanya amaphutha, abasebenzi bafunda ngokukhula kwezinkampani eziningi, emva koko bahlala phansi ukufaka amaphutha kanye nokugcina ngaphandle kokuphatha kwakho. Umsebenzi wamasimini wezihlathi e-Polandi uchitha amaxhili angu-120 ngonyaka ngomkhakha omunye, ukudlula i-runout engu-0.03 mm, ngakumbi umsebenzi wamasimini wezihlathi eNingizimu Afrika wabeka isikhathi sokusebenza kwezihlathi zokuchitha ngokuphela ngama-22%. Ukusebenza ngokuphelele kusiza abasebenzi ukubuyekeza ngokushesha kwezinkampani ezingavumelekile, izindawo ezingazange zibhekwe, kanye nezindlela zokuphatha ezihlukene, okuyisisekelo sokusebenza kwezihlathi. I-apron kanye nezinhlayo zihlanganiswe ukwenza izinqakamba ezihlukene, ukunciphisa ukuphatha kwebasebenzi ngeminyaka eyadlula. Ukuphatha okwanele kwezikhathi ezincane kusiza ukusebenza kwezinhlobo ezinkulu, kanye umkhakha wokuguqula isikhathi kusiza ukugcina ngokucacile kanye nokufaka amaphutha ngokucacile. Kuma-buyers asezingeni elizwe, lokhu kukhomba ukuthi umkhakha omunye unako ukwenza ukufunda, ukugcina, kanye nokususa.
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