Indawo Yokwenza Amashini Wezinsila: Amashini E-CNC Okukhethekile Nakwezindlela Zokuphakamisa Ukuphakama Kwemisebenzi Ngokulinganisa 22%

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Thola Isilinganiso Samahhala

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Izinkampani Zokwenza Amashini Ezingaphakathi Ezinconywa: Ukuphepha, Isikhundla, Nokuthembeka Kwemizwe Yonke

Izinkampani Zokwenza Amashini Ezingaphakathi Ezinconywa: Ukuphepha, Isikhundla, Nokuthembeka Kwemizwe Yonke

Ngoba yisifundo esikhulu sespring machine, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isengeza ukuthuthukisa, ukuproducwa nokuthengiswa ukuze kubhishwe amashini espring okuhle kakhulu nesizinda esibonakalayo. Kukuproducwa kwespring yezindawo zokuvalelwa kwe-automotive, amashini ethu e-CNC yokufa spring ayabhalisa umthwalo wemithwalo yomthwalo ngaphakathi kwe-±0.01 mm futhi ubude bokuphakama kwe-±0.2%, okunciphisa ukungena kwemithwalo ngama-14% futhi kuyenza ukuphumeza kwe-22% ngaphandle kwezinye izinhlobo zemashini zocam. Kwezinto zokusebenza ngokwelektroniki, sithunywa amashini espring asinako ukwenza imithwalo emincane yami-0.08 mm ngama-1,200 ngomzuzu, okusiza abasemthwalo wezinkampani zokuxhumana nezinkampani zokwenza amaspring wobatteri. Isifundo sethu sisebenza emaphandleni angu-18,000 m² noma kungenzeka abantu abaningi kune-150, kubantu abangu-20 abasebenza ngokuthuthukisa. Sisebenzisa amashini e-CNC angu-45, amashini e-EDM angu-12, namashini angu-8 okuzilima ukuze sithunywe amashini, amacam, namashini we-servo ngaphandle kokuthengiswa, okunciphisa isikhathi sokuthola ku-35 izinsuku. Ishumi le-mashini espring inqamuka ngokuphambili kwezinsuku ezingu-72 futhi inqamuka ngokusebenzisa i-laser interferometer, okufika ekuphindekeka kwezindlela zokufaka ngokuphakeme kwe-±0.005 mm.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umlinganiso wokugcina umsindo we-automotive uqhubeka ngokuphakamisa ukuprodukha ngama-30% nge-CNC spring coiler

Umthwali wokuprodukha kwe-automotive ophakeme e-Germany wabona izinkinga ezinkulu zokusebenza lapho ekuzamekeni ukuprodukha amaspring amane emiyiongo yezinkinga zokugcina umsindo ngeminyaka, noma kubhekwa kusuka ku-8 mm kuya ku-12 mm. Imishini yayo yezinkampani yezinkampani ezingaphansi kwesikhathi esihlukileyo ayikwazi ukuthi yisikelela ngokuphelele isimo sokulandela ukuthi kufanele kube phakade ngama-1.5%, okubonisa ukuthi kuyasebenzisa indawo yokuhlanganisa futhi kuyasebenzisa inkampani yezinto ezilungile. Ukuze siqondise lezi zinkinga zokuprodukha, isikhumba samashini esikhulayo sasithumela i-CNC spring coiler esinezinkampani ezine (10-axis) ene-“high-torque servo-driven wire feeding mechanisms” nezinkampani zokulandela ukuthi kufanele kube phakade ngokushesha. Le mashini esikhulayo yakhelwa ngokuphelele amaspring amaningi wokugcina umsindo ngokushesha kakhulu ngama-120 ngomzuzu, futhi yasikha ngokuphelele ukuthi kufanele kube phakade ngama-0.08 mm.

Umproduyisi we-Electronics Spring wabeka isikhathi sokungasebenzi ngama-40% ngokusebenzisa imashini yamaphakade esihlukileyo yokuphepha ngokushesha

Umphakeli wokwenza amaphakethi welektroniki emzantsi kweNingizimu Afrika, owaphatha indawo yokuqonda kakhulu ekwenzeni kwezinkampani zokukhokha kwemobile, wabona ukungafanele kwezindlela zokuproducwa zokwenza izinsimbi ezincane kakhulu ngokusebenzisa izihlangu esincane kakhulu sezihlangu sezinkampani zokukhokha kwemobile, esizinga 0.1 mm. Ukubanjwa kwezihlangu ngokushesha nokungafanele kwezinkinga zokuzinikela kwezihlangu kwenza ukuthi izinhlelo zokusebenza zihlala zisondela, okwakha isikhathi esingaphezu kwe-40 amahora ngomnyaka wokungasebenzi kwezindawo zokuproducwa. Ngokuphendula lezi zinkinga zokusebenza, umphakeli wamashini wezinsimbi wabhalisa neyakhipha umshini wokwenza izinsimbi ozimele nge-6 axes, owensebenza ngokushesha, onegunya lokuzinikela kwezihlangu ngokudijithali, amashini okukhokha okuhle kakhulu, namashini okubonisa ngokwekuvumela. Uyasebenza ngokushesha kakhulu, okulingana ne-900 amashini ngomzuzu, le mashini yezinsimbi yasemthethweni yasenziwa ukuthi ubude lwazo lusobala ngokufanayo, okulingana ne-±0.03 mm, futhi yasenziwa ukuthi ukubanjwa kwezihlangu kugcine kancane ngokushesha, okuyisilinganiso sokugcina ngokushesha ngokuphakeme kwe-85 percent.

Umshayeli wezikhumba esikhulu wabuyisela ukwakha kwezikhumba zokuzinikela ngokusebenzisa isikhumba sokuzinikela isikhumba sokuzinikela

Umsebenzisi wokuphatha amaspring wesithuthi esemthwakileyo, owase-India, ophatha izinto zokusebenza kwezilayini zokuhamba kwesithuthi, wadinga amaspring okukhula kakhulu nokubhekana nempilo yezinye izinto, okunye nendawo yokuphatha i-18 mm yomthwakelo wamathuba ne-350 mm yendawo yokuphatha ngaphandle kokusebenza, ukusebenza kwezilayini ezinkulu. Izindlela zabo zokuphatha ngokugcina ngokushaya zazisakha isibalo sokuphatha kanye nokufa kahle kwezinto zokusebenza ngokungafanele. Isifundazwe sikaSpring Machine Factory sasakha isikhombisa sespring sokuphatha ngokusebenzisa i-CNC esinezindawo eziyisithupa, esinamandla amathuba angu-30 tons okuphatha umthwakelo ngokusebenzisa i-hydraulic, kanye nomkhombisa wokuphatha ngokusebenzisa i-induction heating. Isikhombisa sasakha amaspring okukhula kakhulu ngamashumi ayisithupa ngomuzuzu, sasakha isibalo sokuphatha ngokulinganisa ngaphezu komgama we-0.5 percent, futhi sasakha ukuphatha kahle kwezinye izinto zokusebenza ngaphezu kwezimilioni eziyimbili, ngokuphatha kahle kwezinye izinto zokusebenza. Isilinganiso sesiqingatha sezinto zokusebenza esingavumelekileyo sasihlala kusuka ku-5.5 percent kuya ku-1.2 percent, futhi isilinganiso sokuphatha ngomnyaka sasihlala kusuka ku-45 percent, kusiza umsebenzisi ukunciphula ukubuyela kumaqembu emhlabeni kanye nokuphatha kwezilayini zokuhamba kwezinye izwe zaseNtshonalanga, njengoba kusiza ukuphatha kwezilayini zokuhamba kwezinye izwe zaseNtshonalanga.

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Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Indawo yokuphatha amaspring kufanele ibe nemfundo yonke yezindlela zokuphatha ukuze isiqiniseko sesiqiniseko sezinkulungwane zamaspring. KwaTaizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003 eTaizhou City, Jiangsu Province, siyakha indawo eyodwa ngokuphelele eyaphatha, iyakhiwa neyathengisa izinkulungwane zamaspring zokuphepha. Indlela yethu yokuphatha iyqala ngokuzilonda izinto ezisemthwakathini: izibhodi nezihlangu zezinkulungwane zizilondwa ngokusebenzisa ukuchaza kwespectrometer ukuze ziqinisekwe ukuthi umkhumbi wamashini uyakwazi ukubona iminyaka emashumi mbili yokuqhubeka kwezinkinga zokuphatha. Siphatha izinto eziphambili—izicambo, izigqabi, nezinhlobo zokuhamba—ngemashini e-45 CNC nezimashini ze-12 EDM, ekhuluma ngokuphelele ngokulingana kwe-±0.005 mm. Ukugcina kwenziwa emsebenzini owenziwe ngokuphelele ngokulingana kwezintemperatura, lapho izimoto zokusebenza ngokuphelele, izihlangu zokuphatha ngokuphelele, nezinhlobo zokuphatha ziyagcinwa. Ishini yonke yamaspring iphatha i-72 amahora ngokuphatha kahle, ukuchaza ngolaser interferometer, nokuzilonda kwezinkulungwane zamaspring ngokulingana kwezindilinga zezingu-30. Isiqiniseko sethu se-R&D esinezimboni ezi-20 sisebenzisa ukuchaza kwe-finite element ukuze sifunde izicambo zokuphatha futhi sibophelele ukuphatha ngokuphelele ngokuphatha kwe-35%, okunconywa isikhathi sokusebenza kwezinto zokuphatha. Kwisayensi yamabhasi, umsebenzisi we-Europe usebenzisa ishini sethu se-CNC sezingu-10 ukuze asekho amaspring angu-4 million okuphatha kwezinkulungwane ngomnyaka, okunconywa ukulingana kwezinkulungwane ngokuphelele ngokulingana kwe-±0.08 mm futhi ukuphatha kwezinkulungwane kwe-0.7%, okunconywa isiqiniseko sakhe se-IATF 16949. Kwisayensi yamadokumenti, umsebenzisi we-South Korea usebenzisa ishini sethu sezingu-6 ukuze asuke amaspring ngokuphatha kahle ngokulingana kwe-900 pcs/min kwezinkulungwane zokuphatha kwe-0.1 mm, okunconywa ukuphatha kwezinkinga ngokuphelele ngokuphatha kwe-40% futhi ukuphatha kwezinkinga kwe-OEE ku-89%. Kwisayensi yamadokumenti amakhulu, umsebenzisi we-India usebenzisa ishini sethu sezingu-8 esihlanganisiwe ngokuphelele ukuze asuke amaspring angu-18 mm ngokuphatha kahle ngokulingana kwe-18 pcs/min, okuphatha kwezinkinga zokuphatha kwe-2 million futhi ukuphatha kwezinkinga zokuphatha kwezinto zokuphatha kwe-45%. Indawo yokuphatha yamaspring yethu iyathumela kuma-20 noma kude kuma-20 izwe, kusukela kwezindaba zokuthenga ngokuphelele kwezinye izilimi, ukuchaza kwezinkinga ngokuphelele kwezinye izindawo, nokuthumela izinto zokuphatha ngokuphelele ngokulingana kwe-48 amahora. Sifundisa abasebenzi kwindawo futhi sibonisa izindlela zokuphatha kwezinkulungwane zokuphatha, zokuphatha kwezinkulungwane zokuphatha, nezinkulungwane zokuphatha kwezinkulungwane. Isikhathi sokuphatha kwezinkulungwane kwezinye ngomnyaka kuyi-300, nokuphatha kwezinkinga kwe-35 amahora. Ngokuphatha kwezinkinga zokuphatha kwezinkulungwane zonke, sinqiniseka ukuthi ishini yonke yamaspring isinika ukuphatha kwezinkinga, ukulingana kwezinkinga, nokuphatha kwezinkinga zokuphatha kwezinkinga zokuphatha.

Imibuzo Evame Ukubuzwa

Uyakwazi ukuphatha umthwakelo wamathuba wokuphatha kwezinye izinto zokusebenza ngokuphatha kahle kwezinye izinto zokusebenza?

Indawo yethu yokuphatha amaspring ayasebenzisa i-CNC spring coilers esebenzisa amathambo okusuka kuma-0.08 mm ukuya kuma-20 mm. Kuma-micro springs, siyabizisa izimodeli zokusebenza ngokukhawuleza nge-6 axes esebenzisa ama-1,200 pcs/min; kuma-springs okunamandla, sizise izimodeli zokusebenza nge-8 ukuya kuma-10 axes nesistimu yokufaka ngokusebenzisa i-hydraulic esebenzisa amathambo angama-20 mm. Yonke imishini iyakhiwa ngamaphelo okufaka, amathooli okuvula, nokuthuthukiswa kwe-servo ukuze isebenze ngokulinganayo noma yikuphi umthwalo wakho, na kungoko kungaba ngu-music wire, stainless steel, noma i-oil-tempered wire. Siyabika ukuzama kwesibonelo phambi kokuthumela ukuqinisekisa ukuthi kuyasebenza ngendlela efanele.
Yonke imishini yokuphatha amaspring iyaphatha izinyathelo zokusebenza ngokuphambana kwezinsuku ezi-72 kanye nokukhokha ngokusebenzisa i-laser interferometer, futhi iyafika ekuthi ukubuyisela kwe-positioning kuyi-±0.005 mm. Siyasebenzisa ukufaka kwamathambo ngokusebenzisa i-servo nesistimu yokulawula ukuthi kuyaphakanyiswa ngokuphambana, kanye nezimodeli zokusebenza nge-10 axes ziyagcina ukuthi ukuthola kwe-diameter kuyi-±0.08 mm kanye nokuthola kwe-pitch kuyi-±0.2%. Sihambisana nako ukuthi kubhalwe isibonelo sokuvavanya kwanokuthi kubhalwe iziphakamiso ezintathu ema-30 zokuzimela.
I-Spring Machine Factory yethu iyathumela abasebenzi bethu ekuseni ukufaka nokufundisa abasebenzi bakho emhlabeni wonke. Sizothumela abasebenzi bethu ngeminyaka engu-7 emva kokufika kwemashini, sizofundisa itimu yakho ngokufaka, ukuphakamisa, nokulungisa, futhi sizobhala amabooklet angamagama amaningi. Ukubona isimo sokusebenza ngendlela eyisisekelo yokuqonda (remote diagnostics) ngokusebenzisa i-VPN esihlukanayo sibonakalisa ukuthi siyakwazi ukuvavanya isimo sokusebenza ngemizuzu engu-4. Sifakelwa futhi izinhlayisi zokusebenza zokugcina, ukunqamula, nokuhlanganisa izikhumba.
Amashini wezikhumba ezizenzakaleyo ayathumelwa ngeminyaka engu-35; amashini owenziwe ngokuchaza ayathumelwa ngeminyaka engu-45–60. Sizilungiselela amaparts okusebenza ngeminyaka engu-10 futhi sizothumela amaparts amahle ngemizuzu engu-48 ngokusebenzisa umthumeli wokuthumela ngokushesha. Isimo sakwakhe sokwahlukaniswa (modular design) sibonisa ukuthi amaroller okufaka, amathooli okukhupha, futhi amadrive e-servo ayathathwa ngokushesha, okunciphisa isikhathi sokungasebenzi.

Izihloko Ezihlobene

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Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...
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Ukuqonda Izinkinga Zokuproducwa Kwezinsimbi Eziningi Ukuphatha izinkinga zokuproducwa kwezinsimbi eziningi kufuna ukuziqonda kahle kwezindlela zokufaka izinsimbi, iziphakade zemikhono yezinsimbi, nokuthintana kwezinsimbi ngamaphuzu amaningi kwezinkotho zokuproducwa kwezinsimbi...
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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

Ukubonakalisa Imiphumela Yokuqala Kwemisebenzi Yokuphatha Ispark Erosion Ngokusebenza Kwezinkampani Ezihlukene, Izinkampani Zokwenza Izinto Ngokupheleleyo Ezihlukene Kwezinkampani Zokwenza Izinto Ngokupheleleyo Ziyakwenzela Imiphumela Emithile Yokusebenza Okuyakwenzela Ukungahleli Kwezimali Zokufa Ngokushesha. Uma kusebenziswa...
Bheka Okuningi

Ubufakazi Bamakhasimende

Klaus Richter
I-Spring Machine Factory esihloniphekileyo nezinkimbinkimbi ezinkulu

Sibheshiya amashini amabili asezinga elizweni ngomshini wokukhupha amaspring we-CNC ene-10 axes kusuka kulesi sigodi. Lesi shini sikhuluma ukuthi isilinganiso sesandla siyakhiwa ngokulingana nge-±0.08 mm kuzo zonke izinkampani ezine miliyoni ngonyaka, futhi isilinganiso sesandla sokugcina siphela kusukela ku-2.8% ku-0.7%. Amahlayibheli abo bafundisa itimu yethu ngeminyaka emibili, futhi umphostolo wokusebenza ngaphandle kwesikhathi esingaphezu kwezinhlanu nezihlanu emaholoholo. I-OEE yethu yagxile kusukela ku-71% ku-86%. Kuyathathwa ngokuvamile kubantu bonke abasebenza ngamaspring wokusebenza kwe-automotive.

Park Ji-Hoon
Umshini wokukhupha amaspring owenziwe ngokushesha wakhulisa ukuphatha kwelektroniki yethu

Amaspring wokuhlanganisa ethu e-0.1 mm ayedinga ukuthi kubhekwe ngokulingana nge-900 pcs/min nesilinganiso sesandla se-±0.03 mm. Lesi Sigodi sokuKhupha Amaspring sabela umshini wokukhupha amaspring o-6 axes okwakhothama ukugcina kwe-wire ngokulingana nge-85% futhi ukungasebenzi ngokulingana nge-40%. I-OEE yavuka ku-89%. Sibeyisiza amashini amabili angaphandle kwezinyanga ezintathu. Izindlela zabo zokusebenza futhi isistimu yokubheka ngokwezinye ziyenzile kakhulu.

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ukwakheka kwesiphethu umshini wokwenza ama-spring cnc Spring Coiling Machine umshini wokugoba ama-spring intengo yemishini yokwenza ama-spring umshini wokuphonsa izinsimbi ezizenzekelayo intengo yomshini we-cnc spring umshini wokwenza ama-coil spring cNC Lathe Machine imashini yokubhala cnc turning service central machinery lathe conventional lathe machine umshini we-lathe wezimboni imithi yokugaya i-CNC umenzi we-lathe we-cnc isikhombiso sespring yametalu se-CNC esihlukaniswe ngokuvuliwe umshini wentwasahlobo ye-torsion cnc torsion spring machine isikhombisa sesilindri se-CNC esinezikhombisa zokuphakama
Isigodi sokukhupha amaspring esiqondile ngokuphelele sivumela ubukhulu nokushesha

Isigodi sokukhupha amaspring esiqondile ngokuphelele sivumela ubukhulu nokushesha

Kungafana noma yiziphi izinkampani zokugcina ezintsha, isifundazwe sokuqala sokukhanya kwezinsuku zethu sisebenza ngokuphathelene nokubambisana kwezinye izindawo zokusebenza, kusukela kuqala kokugcina okukhulu nokuthatha izinto zemetalu ngokuphelele, emva koko ukugcina kwesibhakabhaka esikhulu, futhi ekugcineni kwesibhakabhaka esikhulu, kanye nokuzimela kwezindawo zokuzimela kwezindawo zokusebenza. Sisebenza ngendawo enkulu yokusebenza enenziwe ngokuphelele, enayiqondisa i-CNC machining centers ezi-45, izithombe zesikhathi sezempilo zokugcina ezi-12, nezilathi ezikhulu ezi-8, zonke ziyasebenza ngaphandle kwezindawo zokusebenza, okunconywa ukuthi sibeke izindlela zokugcina zezinto zemetalu ngokuphelele ngokuphakanyiswa kanye nokulowula ngokuphakanyiswa kwe-0.005 mm, futhi sibambisane izindlela zokuthumela ngokuphakanyiswa kwezinsuku ezi-35. Lokhu kukhona kwezindawo zokusebenza kuyabambisana izindlela zokuthumela kwezindawo zokusebenza kanye nokuvikela ukuthi zonke izinkampani zokukhanya zethu ziyasebenza ngokuphelele ngokuphakanyiswa kwezindlela zokusebenza.
Isifundazwe Sokukhanya Sokukhanya Ngokusebenzisa Idata Sivumela Ukuthola Izindlela Zokusebenza Ngokuphakanyiswa Kwezindlela Zokusebenza

Isifundazwe Sokukhanya Sokukhanya Ngokusebenzisa Idata Sivumela Ukuthola Izindlela Zokusebenza Ngokuphakanyiswa Kwezindlela Zokusebenza

Umbhalo wokugcina wonke wokugcina okuphathelene nesikhathi esifanayo, okwenzelwe ngokupheleleyo kanye nokuthengiselwa emkhakheni yethu, uyavaliwa ngokupheleleyo ngamaphuzu amaningi okusebenza okuphathelene nokubhalwa, kodwa akayi ngamaphuzu angafanele aqondwa ngokuziphatha. Ngaphambi kokuthumela kugcina, umbhalo wokugcina ngamunye kufanele uqhubekise imithambo yezinsuku eziyisikhombisa ngokupheleleyo kanye nokuhlola ukuthi kuyasebenza ngokupheleleyo ngokusebenzisa i-laser interferometer, futhi kufanele kufikelela ekuphakanyiseni kwesikhathi sokubuyela ku-0.005 mm. Isibonelo, umbhalo wokugcina wethu we-CNC ene-10 axes uyabuyela ngokupheleleyo ukuthi ubude bakwire bapheleleyo kusukela ku-0.08 mm kanye nokuthi ipitch ayisikhombisa ngokupheleleyo ku-0.2 percent, okubonisa ukuthi kuncishwa ukuthenga izinto ezihlukahlukene ngokupheleleyo ngo-14 percent kanye nokuthi ukuprodukha kungaphezulu ngo-22 percent. Ukubonisa lezi zinhloso ezinkulu kwezindawo zokuprodukha zezinkinga ezinkulu.
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