Amashini okukhupha ngokusebenzisa i-wire EDM | Ukuchaza kwe-±0.005mm nokusebenza kwe-24/7

Zonke Izigaba

Amathuba okukhokha kwe-Wire Edm okuphelele okwenzelwe abaphatha amakhonkco emvelo ngokuphelele kusukela ngo-2003

Kusukela ngo-2003, Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisele kubalulekile kakhulu ekwenzeni kwamakhonkco ngeminyaka engu-20, futhi iyabika izinkothama zokukhokha kwe-Wire Edm ezinombini zokugcina isikhundla sokusebenza, izithuthi zokuphakama kwe-frequency, nokulawula kwe-servo okuphelele ukuze kufikelele kuqinisekiso lokusebenza ngokuphakeme kwe-±0.005 mm nokubeka isikhundla sokusebenza esihlukene kwe-Ra 0.4 μm. Izinkothama zethu zokukhokha kwe-Wire Edm ziyasebenza kahle ukwenza izihole ezingabi ngezinye, ezide, kwezinkhuni ezibhakisha, kwe-carbide, kwe-Inconel, kanye ne-titanium, okuzisuse kwezindawo zokuhlanza kwe-turbine blade zezinsiza zokuhlaza, izihole zokuvula kwe-mold kanye nezihole zokubhala kwe-ejector pin, izinhlobo zezinto zokusebenza kwe-medical device ezincane, kanye nezinkhuni zokusebenza kwe-automotive injector nozzle. Izindlela zokusebenza zingaba njengale: abasebenzi bafaka izinkhuni ezibhakishwe, bavula ukulawula kwe-electrode ngokuzenzakalelayo, bahlale bahlombele ukulawula kwe-multi-axis, ngakho-ke ukuvula kwe-dielectric kususa izinto ezingasendaweni, okusiza ukusebenza ngaphandle kokubhekiswa kusukela ama-12 kuya kuma-16 amahora ngosuku.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umdlalo wezinyathelo zokuhlisa izinyathelo zokugcina kwe-Aerospace wabeka ububi ngemiphumela yokuqeda ngama-42 percent

Umthunywa wase-Europe we-Aerospace wadinga ukubhala izinyathelo zokuhlisa ezingaphezu kwe-0.5 mm emazinyathelweni okugcina okwenzelwa ngamaphutha ase-Nickel, noma ngokuphakanyiswa kwezinyathelo zokuhlisa ku-zibhalo zokugcina ngokulingana kwe-20:1. Ukubhala ngendlela eyisisekelo kwenza amakhanda okubhala (recast layers) futhi kubhekiswe isibindi esingaphezu kwe-25 percent sezinto ezihlukene. Isilungiso sika-Wire Edm Drilling sithi sebenzisa i-pulse generator esiphezulu kwe-frequency, isifedha esisodwa seservo, nokushisa kwamanzi angafanele (deionized water dielectric) ukuze senze izinyathelo ezihlanu ngamakhanda okubhala angaphezu kwe-5 μm. Emva kwezinsuku ezintathu, ububi lwabekwe ngama-42 percent, ububi lwesikhundla sezinyathelo zokuhlisa wabeka ngokulingana kwe-±0.008 mm, futhi umkhonzi unquma ukusebenza ngamahora amashumi nambili nezinsuku zokusebenza kwe-Wire Edm Drilling ngaphandle kokubhala, ekufanayo nezindlela zokuhlela kwe-AS9100 ngaphandle kwezindlu zokubhala eziningi.

Izinyathelo zokuhlisa kwe-Injection Mold zibeka isikhathi sokuphatha ngaphansi kwezinsuku ezisibili nezinsuku ezintathu

Umphathi wemifuba yaseNtshonalanga yaNingizimu wabulawa ngamaphepha amathathu ayisikhombisa (0.8 mm) okuvula kwezinkampani zokugqibela eziyisikhombisa (H13), apho isikhathi sokusebenza kwe-EDM nezinhlobo zokuphakama kwakungavumelekile. Siyakhelwe imishini yethu yokubhala ngomthwalo wokubhala ngomthwalo wokubhala (Wire Edm Drilling) ngegida lokubhala ngomthwalo wokubhala (rotary electrode guide) nokuvula ngokuzimela (adaptive flushing), futhi sifumene ukuphakama okungenani kune-0.01 mm ngaphansi kwesikhombisa esisikhombisa (40 mm). Umphathi wabeka isikhathi sokwenza amaphepha okuvula kusukela emasibheni ayisixhenxe ku-3, wabuyisela ukuthengiswa kwezinkampani zokugqibela ngokuphakama kwe-35%, futhi wabulawa ukuthatha izinye izindaba zokuvula ngokuphakama. Umthengisi wabuyisela izinhlobo ezimbili zezinhlobo zokubhala ngomthwalo wokubhala (Wire Edm Drilling) kwindawo yekhambani lezilayithi zokuhamba kwe-automotive.

Ukuproducwa Kwamaphepha Amancane KweStainless Steel Yemihlaba Yokugcina Akufuneki Ukuthola I-Quality YaseSikhsima

Umphakeli wemithambo yezempilo emzantsi emasiphekwane wadinga izikhumba zemithambo yezempilo yase-316L yesithili esinamandla, ezinomhla wezikhumba zokungafani nesibhambo. Ukudlula kwezinkqubo zokudlula kwakabangela ukuthi isithili sifanele kakhulu futhi kubhekwa kwezinkqubo zokudlula kwezinkqubo zokudlula. Inkqubo yethu ye-Wire Edm Drilling yavumela ukuthi izikhumba zibe nesibhambo sokungafani nesibhambo, nokuthi umphakelo wokugcina u-Ra 0.4 μm, ukuvuselela i-CpK kusukela ku-1.12 ku-1.78, futhi ukunciphisa ukusetshenziswa kwezinkqubo zokudlula ngama-28 percent. Umthengisi wabonisa ukuthi inkqubo iyasebenza kahle kuzo zonke izimpahla zokuproducwa eziphathelene ne-FDA, futhi manje uyisebenzisa inkqubo ye-Wire Edm Drilling njengendlela eyisisekelo yokudlula kwezikhumba zemithambo emininane kuzo zonke izimpahla ezintathu.

Imikhiqizo Ehlobene

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I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibheka i-Wire Edm Drilling njengomkhakha ophelele wokukhiqiza, hhayi nje isigaba somshini. Kusukela sasungulwa ngo-2003, sihlanganise ucwaningo nentuthuko, ukukhiqiza, kanye nokuthengisa ekusebenzeni okukodwa okuhlanganisiwe eDolobheni laseTaizhou, eSifundazweni saseJiangsu, eShayina, okuvumela ukuphindaphinda okusheshayo kwama-generator e-pulse, izinhlelo ze-servo, kanye namasu okuphatha i-dielectric athuthukisa ngqo ukusebenza kwe-Wire Edm Drilling. Ukugeleza kokukhiqiza kuqala ngokuhlaziywa kwezinto ezilinganiselwe zombhede womshini, okuqinisekisa ukuzinza kokushisa ngesikhathi semijikelezo ende ye-Wire Edm Drilling. Ama-Castings ayaguga, asebenza kuma-mill acindezelayo ngokunemba, futhi ahlolwe nge-laser interferometry ukuqinisekisa ukunemba kanye nobukhulu ngaphakathi kuka-0.005 mm ngama-300 mm. Amaqembu okuhlanganisa abese elinganisa ama-X, Y, Z, kanye nama-rotary axes angakhethwa, kulandelwe ukuhlolwa kwe-Wire Edm Drilling okuqhubekayo kwamahora angu-72 okuqinisekisa ukunemba kwesikhundla sembobo, ukulawulwa kwe-taper, kanye nobuqotho bomphezulu. Amajeneretha ethu e-pulse ahlinzeka ngama-frequency curve alungisekayo kanye nama-energy curve, okwenza opharetha bakwazi ukulungisa izimo zokukhipha izinto ezifana nensimbi yamathuluzi eqinile, i-carbide, i-Inconel 718, ama-titanium alloys, kanye ne-copper tungsten. Uhlelo lwe-dielectric luhlanganisa ukuhlunga kwezigaba eziningi, ukulawulwa kokushisa, kanye nokuhlanza ngomfutho ophezulu ukuze kulondolozwe ukususwa kwemfucuza okuqhubekayo, okuyinto ebalulekile lapho i-Wire Edm Drilling imigodi ejulile enezilinganiso zokujula nobubanzi ezingaphezu kuka-20:1. Ukulungela ukwenza ngokuzenzakalelayo kufaka phakathi abashintshi be-electrode abazenzakalelayo, ama-probe okulinganisa amathuluzi, kanye nezixhumanisi zokuxhumana ezihambisana namanethiwekhi avamile efektri, okusiza amakhasimende ukuhlanganisa i-Wire Edm Drilling kumaseli okukhiqiza akhipha izibani. Emhlabeni jikelele, imishini yethu ye-Wire Edm Drilling isekela imigodi yokupholisa i-aerospace blade, ama-mold venting kanye nama-ejector pin bores, i-diesel injector nozzle tooling, izici ezincane zezokwelapha, kanye nama-die-casting die inserts. Kwenye iphrojekthi emele, inkampani yamathuluzi yaseJalimane inciphise isikhathi somjikelezo we-Wire Edm Drilling ngamaphesenti angu-27 ngemuva kokushintshela kuzilungiselelo zethu ze-generator ezivame kakhulu, kuyilapho umhlinzeki wezimoto waseBrazil ethuthukisa ukugxila kwemigodi futhi enciphisa izindleko ze-electrode ngamaphesenti angu-22. Onjiniyela bethu bahlinzeka ngamalabhulali ezinqubo zokuhlanganiswa kwezinto nobukhulu okungaphezu kuka-40, ukuxilongwa okukude ngokuxhumeka okuphephile, kanye nokuqeqeshwa kwasendaweni okunciphisa isikhathi sokufunda sabasebenzi abasha. Ngenxa yokuthi sikhonza amakhasimende emazweni nasezifundeni ezingaphezu kuka-20 ezithumela ngaphandle, imibhalo yethu, ukumiswa kukagesi, kanye nezici zokuphepha zivumelaniswa ne-CE kanye nezinye izinto ezilindelwe yisifunda. Yonke imishini yokubhoboza i-Wire Edm idlula ekuqinisekisweni kokunemba kokugcina, ukuhlolwa komthwalo, kanye nokupakishwa okwenzelwe ukuhamba olwandle isikhathi eside. Lokhu kulawula kusukela ekuqaleni kuya ekugcineni kusiza abathengi ukuthi bafinyelele umphumela obikezelwayo, izindleko eziphansi ngomgodi ngamunye, kanye nokubuyiselwa kwemali okusheshayo. Ngokulalela izitolo zokubumba, izitolo zemisebenzi, kanye nabaphakeli bezinga lokuqala, siqhubeka nokuthuthukisa i-ergonomics ye-Wire Edm Drilling, impilo esetshenziswayo, kanye nokufinyeleleka kokugcinwa. Umphumela uba yipulatifomu yokubhoboza i-Wire Edm elinganisela ukunemba, isivinini, kanye nokuthembeka kwabakhiqizi abangakwazi ukuyekethisa ikhwalithi.

Imibuzo Evame Ukubuzwa

Izimali ziphi okunokudlulwa ngokulinganayo ngokwesikhumbu se-Wire Edm?

Ukusebenza kwe-Wire Edm Drilling kufunda izinkulungwane ezinamandla njengokwezinkulungwane zokusebenza emhlabeni, i-carbide, i-Inconel, i-titanium, i-copper, i-brass, ne-aluminum. Kuyasebenza kahle kakhulu kwezinkulungwane eziqhubekayo ngaphezulu kwe-50 HRC, apho ukubhala ngendlela yokuqondisa kwenza ukuthi izinkulungwane zihlubiwe kakhulu. Izinhlanganisi zethu zezindlela zokusebenza ziqondwa kunezinkulungwane ezingaphezu kwe-40 nezintsimbi zokusebenza, futhi sibonisa izindlela eziprofiliwe kwezinkulungwane zokusebenza kwezinsizakalo, izinkulungwane zokusebenza kwezimboni, nezinkulungwane zokusebenza kwezinsizakalo zokuphatha izinto ngokuphelele. Ngoba u-Wire Edm Drilling uyisusa izinkulungwane ngendlela yokuqondisa kungafana nokusebenza ngendlela yokuqondisa, kuyabeka isikhundla sokukhula kwezinkulungwane, ukususwa kwemithombo, nokudala kwezinkulungwane ezinzima, okwenza ukuthi kuyasebenza kahle kwezinto ozokuzilonga, ukuzifaka amasiko, noma ukuzihlola ngokuphelele.

Ubukhulu bendlela yokuqondisa kwe-Wire Edm Drilling yini kwezinkulungwane ezingaphansi kanye nezingaphezulu?

Amashini ethu e-Drilling e-Wire Edm aqinisa ukuthi indawo yohlobo iyisibonelo se-±0.005 mm futhi ubukhulu be-taper buyisibonelo se-0.01 mm ngaphakathi kwezintambo ze-40 mm. Ngohlobo lwesibonelo se-0.5 mm nesilinganiso sesikhundla kwezintambo ze-20:1, abasebenzi bakhuluma ngokuthi umgama wokuphakama nokubheka kwakho kuyisibonelo sezinsizakwane zezindlu zokugcina nezinsizakwane zemithilasi. Ukuthi isibonelo siyisibonelo sisekhiqizwe ngokuthi isikhundla sesihlangothi, ukususa kwe-dielectric, nokuthi isikhundla siyisibonelo sokuthi sisikhundla, okungakhathaleki ukuthi isikhundla sisho isikhundla esisodwa ngamasiko e-72 ngaphambi kokuthunyelwa. Sifaka futhi izindlela zokusebenza nezindlela zokuhlanganisa ngokwesikhundla ukuze usindisele isigaba sakho ukuthi sibeke isibonelo ngokuphakeme kwezinye izikhundla.

Ukuphakama kwe-electrode yoku-Drilling yase-Wire Edm kuyisibonelo sengxenye yekhanda?

Ukuhlanza kwelektrodi kuhambelana ngezinhlobo zemithambo nezindebe zokubhala, kodwa izindlela zokusebenzisa iziqondiso zokuphazimula nezichangele zelektrodi zokuzenzakalelayo zihambisana nokuphula kwemithambo yezindlela zokusebenzisa ngokuvamile kusukela ku-20 ku-30 percent. Kuphrojekthi yomshini wokusebenza emaphathini, ukusebenzisa kwelektrodi kushukuma ngama-28 percent ngaphandle kokuguqula ukugcina kwe-Ra 0.4 μm. Siyamthandaza ukusebenzisa imithambo yelektrodi yeqembu elikhulu futhi siyabonisa indlela yokuphulaphula ukugcina. Izichangele zokuzenzakalelayo zivumela ukusebenzisa kwe-Wire Edm Drilling ngaphandle kokubhekwa ngamahora angama-12 ku-16, okuphula ukusebenzisa umsebenzi wabantu futhi ukuphula ukusebenzisa isipindela ekupheleni kwezinhlobo zomshini.

Ngaba Wire Edm Drilling ingasebenziswa ngokuzenzakalelayo ukusebenza ngaphandle kokubhekwa?

Yebo. Imishini yethu yokubhala ngokusebenzisa i-Wire Edm isebenzisa amachanger e-electrode okuzenzakalelayo, amaproba okubhala izinto, kanye ne-interfaces zokunxumana nesikhungo sokusebenza ngokufanayo. Abamkhosi base-Europe kanye ne-Asia bavula imizuzu engu-14 ukuze 16 ngaphandle kokubhekwa ngomuntu ngosuku, nokubheka ngqo kanye nokuthumela amazwi okuhlonipha ngaphandle. Sisiza abamkhosi ngokufundisa ngokuseta kwemisebenzi yokuzenzakalela, izilimi zokuphatha, kanye nokuvimbela ukuthi umsebenzi uyisafule. Lokhu kusiza abamkhosi ababhalwa ngokwesibhakabhaka kanye nabasupplya abakhulu ukuthi bakhokele amashini ayo ngaphezu kwe-85 percent ngokuphathelene nokubhala izinkampani ezihloniphiwe ngokukodwa, ngokuphathelene nokubhala izinkampani ezihloniphiwe ngokukodwa, ngokuphathelene nokubhala izinkampani ezihloniphiwe ngokukodwa, ngokuphathelene nokubhala izinkampani ezihloniphiwe ngokukodwa.

Kutheni ukusiza kuyasekugcina ukuthenga imishini yokubhala ngokusebenzisa i-Wire Edm?

Sisikhipha izidingo zokudlika kusuka emuva, ukufaka isikhombisa esikhathini, ukufundisa abasebenzi, nokumelwa amaphetha okusebenza. Ngokuba sinezinkampani eziningi kunezinkampani eziyishicilela kunezizwe nezindawo ezingaphezu kwezintweni ezi-20, sibhalisa izindlela zokusebenza zokuhlelwa kanye nokuphendula kushesho imibuzo yezixhumanisi. Isithakazelo sethu sisikhipha ukuthuthukisa izindlela, ukubhalisa iziqondiso, nokulungiselela iziphakade zokusebenza kumateriali entsha. Sisikhipha nakho izindlela zokuhlenga ngaphambi kokugcina ukuthi umkhawulo wokusebenza kwe-Wire Edm Drilling ugcine phansi kwe-96%, ukuvikela inkampani yakho futhi ukunika umkhawulo wokusebenza owodwa kwezinkampani zokwesibhakabhaka, zokubhala iziqondiso, zokusebenza kwezincwadi zokugcina, nezinkampani zokubhala iziqondiso zokugcina.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Daniel Weber, Umphathi wezinkampani zokwenza izinto, Umthwalo wokuphatha izinhlangano zokuphatha izinhlangano, Tjermani

Ukusebenza kwe-Wire Edm Drilling okuphambili kwezinkampani zokwesibhakabhaka

Sifakwe ukufaka imishini yokuqondisa ngokusebenzisa i-wire EDM yokuqondisa izikhumba zemithambo yezibhambo zokugcina amandla, futhi sibona ukuthi isikrapi siphele kusukela ku-42 percent ngomzuzu omunye. Ubude bezindawo ziyaphila kusukela ku-±0.008 mm, futhi imishini isebenza ngaphandle kokulindelwa ngemihouri e-14 ngosuku. Ukusiza kwemiphasi kwe-Chuang Yuan yasiza kakhulu ekuthinteni izimpendulo ze-AS9100 ngaphandle kokudalula abasebenzi bokuhlola. Le solusheni yokuqondisa ngokusebenzisa i-wire EDM yisiqu sesikhundleni sakho sokuplaninga ukuprodukha.

Pornthip Srisuk, Umphathi wezokuprodukha, Umthwalo wokwenza izinhlangano zokufaka amandla, Tayilandi

Ukuqondisa kusheshile kwezinhlangano ngokusebenzisa i-wire EDM yokuqondisa

Isikhundla sakho sokwenza izinhlangano siphazamisa isikhathi sokwenza izikhumba zokuhlanza kusukela kumzuzu o-9 ku-3 ngosuku emva kokuguqula kwezinhlangano zokusebenzisa i-wire EDM yokuqondisa. Ukubuka kuyaphila kusukela ku-0.01 mm ngemeteri e-40, futhi sizilahlela ukuzama okwesibili. Ukuphumeza kusheshile kusheshile ngokuphakeme kusukela ku-35 percent, futhi sifakwe izinhlangano ezimbili ezingenabizika. Ukufundisa nokusiza ngokuvalelayo kusiza kakhulu ekuthinteni ukufaka kulezi zinhlangano kubasebenzi bakho.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm drilling machine

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Uku-Drilling kwe-Wire Edm okuphakeme ngokuphakeme kwe-taper engaphezu kwe-0.01 mm

Ukuqiniseka kuyisibonelo sokuthi yiliphi na-ithimba le-Wire Edm Drilling esithwala. Imishini yethu iyinqamuzela amaphuzu okukhanya, ukugcina kwezomthetho zokubona ngolaser, nokulawula kweservo okufanele, ukuze kubekho ukuphepha kwezindawo zemiphakathi ngokulinganisa ±0.005 mm futhi ukuphakama kungaphezu kwe-0.01 mm ngokujikeleza kwe-40 mm. Kukusebenzisa kwezinkampani zokudala izikhumba, lokhu kucima ukusebenzisa izindlela zokususa izimpaka eziningi kanye nokunciphisa ukusebenzisa izindlela zokuhlela izinto eziphakathi, ngakho-ke abasebenzi basebenzisa lokhu ngokufanayo kumaphakathi okukhanyisa okufanele ukuba aqinisekiswe ngokulinganisa kokuvula. Idata ekutholeni kwezinkampani zokusebenza ibonisa ukuthi ukuphumelela kwesikhathi sokuqala kushintsha ngokuphakeme kwe-45 percent futhi ukunciphisa ukusebenzisa izindlela zokuhlela izinto eziphakathi kushintsha ngokuphakeme kwe-38 percent. Yiliphi na-imishini inqamuzela isiqhelo sesikhathi se-72 emva kwalokho isithunywa, ukuthi kubonakaliswe ukuthi isikhathi sokuhlala kuyasobala futhi ukusebenza kwe-dielectric kuyasobala. Abasebenzi bafuna ukuthi iziparamitha zokusebenza zizihlale kuleli thimba lokusebenza kubani na-40 kanye nokuthi kubani na-iziqu zokusebenza, ukunciphisa ukuthi kubhekwe ukuthi kunezinkinga zokusobala ngokuguqula izikhathi zokusebenza.

Ukusebenza okufanayo kwe-Automation yokubhala i-Wire Edm ngaphandle kokubhekwa

Abahleli bokuphatha izinhlangano zama-Modern zidinga izinhlelo ze-Wire Edm zokubhala ozokusebenza ngezinsuku zokungabhekwa. Izimboni zethu zisivumela ukuguqula i-electrode ngokuzenzakalelayo, izihlanu zesithembiso sezinto, nezinhlelo zokuxhumana ne-network ozokuvumela ukusebenza ngaphandle kokubhekwa kusukela ku-12 ku-16 amahora. Abathengi e-Asia ne-Europe bavuma ukuthi isipindleko sespindle sibuyela phezu kwe-85 percent futhi isikhathi sokusebenza sibuyela phezu kwe-96 percent emva kokugxila izimboni zethu ze-Wire Edm zokubhala kumazinhlelo okusebenza okufanayo. Ukubhekwa kusuka emuva kwekhompyutha nokuthumela amazwi okuhlonipha kusiza abasupervisors ukubheka ukuphambana kusukela kwenye indawo, ngakho-ke izilungiselelo zokuphatha ngaphambi kokuba kubhekwe kusiza ukunciphisa isikhathi sokungasebenzi ngokungafanele. Kusukela kwezindlela ezifanayo, umthengi we-mold eNtshonalanga ye-Asia wabeka isikhathi sokubhala izindawo zokuvula kusukela ku-9 ku-3 izinsuku futhi wabusa ukuphambana ngokwesikhathi ngokuphansi kwe-35 percent, emva koko wathenga izimboni ezimbili zokubhala i-Wire Edm. Ukusebenza ngokuzenzakalelayo kusiza futhi ekuphucukiseni ubudlelwane ngokunciphisa ukusebenza kwezinto ngokushesha kwezindawo zokuphulaphula kwe-voltage ephakeme.