Isivinini se-CNC se-EDM: Ukubhala izihole ezincinci ngokupheleleyo kwezinto ezipheleleyo

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Isivinini Sesikhulu Sokudrila Se-CNC Edm Sokusebenza Kukuthintela Iinkulungwane Zokubhekana Nokuthintela

Isivinini Sesikhulu Sokudrila Se-CNC Edm Sokusebenza Kukuthintela Iinkulungwane Zokubhekana Nokuthintela

Xa abaphathi basebenzi bokuprodukisa kwezindawo zokusebenza kwezwe lomkhosi, kwezincwadi zokuziphatha, nokuzilungiselela kwemoto kufuna iinkulungwane ezingenakho imithi yezinye izinto, nezinkulungwane eziningi kakhulu kwezinkulungwane zokuphatha ngokupheleleyo, amasuplaya wase-EDM, amasuplaya wase-superalloys, noma amasuplaya wase-carbides, baphatha isivinini sesikhulu sokudrila se-CNC Edm kuka-Taizhou Chuang Yuan Machine Tool Co., Ltd. Esiqalileyo ngo-2003, siyakwenza izisikhangeli sokudrila se-EDM esiyakubeka iinkulungwane zokudrila kusuka ku-0.3 mm kuya ku-6.0 mm nesilinganiso sokubeka kwi-±0.01 mm nokugqibela kokudrila kuya ku-Ra 0.2 µm. Ngaphandle kwezindlela zokudrila zokusebenza ngokujwayelekileyo, izivinini zethu zesikhulu sokudrila se-CNC EDM zisebenzisa ukuphuma kwamandla okudrila ukuze zihlale izinto, zihlale ukuthintela ngokupheleleyo, ukuthintela kwezinye izinto, nokuthintela kwezinye izinto. Umthunywa wase-Germany wokusebenza kwezwe lomkhosi wabeka isikhathi sokudrila kwezinkulungwane zokuhlisa amanzi kwezinkulungwane zokuphatha ngokupheleleyo ngokuphela kwe-42% emva kokubuyisa ukudrila ngolaser ngokudrila kwe-CNC EDM, ngakumbi umthunywa wase-Japan wadala iinkulungwane zokudrila zokuphatha ngokupheleleyo zokuphatha (HRC 62) ngokuphela kwe-0.05 mm ngaphandle kokubuyisa izinto.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Iinkulungwane Zokuphatha Kwezinkulungwane Zokuphatha Kwemithunywa Yezwe Lomkhosi

Umphakeli wemithombo yase-Europe yayidinga ukuthatha izikhumba zokuchitha zomthwalo wokuchitha we-0.8 mm ngokugcwele kumaphakathi amathuba we-turbine e-nickel, kodwa ukuthatha okusebenzayo kwenza ukuthi izikhumba zipheleke nekuthi kubhekwe isikhumba esisodwa. Bazibeka imishini yethu yokuqondisa i-CNC EDM nge-axis yokuqondisa nezikhumba zokuphatha ezihlengisiwe. Ngokuhlela iziphakade zokuphakama, sizifundisile izikhumba ezi-450 ngamahora nge-tolerance yomthwalo wokuchitha we-±0.005 mm futhi akukho sikhumba esisodwa. Umsebenzisi wabeka umkhawulo wamaphakathi awasuswa kusuka ku-12% ku-0.5%, okunika ubungo obungaphezu kwe-$200,000 ngonyaka.

Izikhumba ezingcwele kumakhanda e-stainless steel esemzimbeni

Umphakeli wamaphakathi ase-USA wadinga izikhumba zomthwalo wokuchitha we-0.3 mm kumakhanda e-stainless steel we-316L ezingaphansi kwe-burrs noma ukuvutha kwesikhathi. Imishini yethu yokuqondisa i-CNC EDM nge-generator yeziphakade eziningi kanye ne-dielectric yamanzi ezingavunywa yasenza izikhumba ezingaphansi kwe-burrs nesurface finish se-Ra 0.15 µm. Le ndlela yasusa ukuthatha okwesibili kwe-burrs, okunciphisa isikhathi sokuproducwa ngama-35%. Le mpakathi manje iyasebenza ngamashiftshi amathathu ngosuku futhi ibe yasifuna imishini emibili eyengeziwe.

Ukubhala Amaphuzu Okude Kwezinkulungwane Zokugcina Ezihlukene

Umphathi wezinkulungwane esekelweni sakwaNtshonalanga wabizwa ngamaphuzu okude (isibalo se-20:1) kwezinkulungwane zokugcina eH13 (HRC 52). Ngokusebenzisa imishini yethu ye-CNC EDM drill ene-Z-axis engama-500 mm ne-mechanism yokuswitcha izihlangothi ngokuzenzakalelayo, bhabhala amaphuzu angama-1.5 mm nesikhundla esingaphezu kwe-0.02 mm. Umkhathi wokusebenza kwezihlangothi wongeze ngama-300% kulokho okwenziwe ngokubhala ngokusebenzisa izihlangothi zokufaka ematilini, futhi umkhathi wokuphatha izinkulungwane zonke wahluka ngama-18%.

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TCK46A Ukugcina nokukhushwa Sentra High-Speed Automatic Horizontal Slant Bed Cnc Turning Lathe Machine

Imishini yokuqondisa i-CNC EDM yisibonelo esikhulu sokuguqula indlela abasebenzisi baya kuyisebenzisa ukwenza amaphepha emithi engakwaziwa ukusukuma. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., sihlanganisa ukuthuthukisa, ukuprodukha, nokuthengisa ukuthola imishini ezifanele kuzo zonke izindawo zokusebenza zokuhambisana nezinkinga zokusebenza kwezinsiza zezinkolelo, izihlangu, umnotho, nokugcina amandla. Isici sokuqonda kwethu sisebenza ngendlela eyodwa yokuphatha isikhombisa sokubeka isikhombisa esiyodwa, okunikeza isikhombisa sokubeka esihle kakhulu, futhi ngenxa yegenerator yempulse engekhulu eyodwa ngemiphiyure yama-500,000 ngomzuzu. Lokhu kunceda ukuthola ubungakanani obuhle kakhulu kwezinto zokusebenza njenge-tungsten carbide (HRC 75) nokwe-polycrystalline diamond. Umsebenzi uqala ngokufaka i-model yama-3D CAD kwi-cnc software yethu eyodwa, okuyenza ukuthi iphatha yamaphathi yamashinisi ayothathelwa ngokuzenzakalelayo futhi ikhuluma ngokuthi ishinisi siphela. Umfula wokuphatha—okunjalo umfula ongakwaziwa ukusukuma—uyofilterwa ku-1 micron futhi uyohlwa ku-±1°C ukuthi kubhekwe ukuthi kuyabonakala ukuthi kuyafuna ukuthi kuyahlwa futhi kuyabonakala ukuthi kuyasinda. Imishini yethu iyatholakala ngemigogo yokuqonda ephakeme kusukela ku-300 x 200 x 300 mm ku-600 x 400 x 500 mm, ngenkathi inokutholakala i-C-axis futhi izindlela zokushintsha izishinisi zokuthengiswa kwezishinisi zama-20. Idata yezinhlobo zezwe zokuthengisa eziningi kunezimbi zokuthengisa zikubonisa ukuthi umkhathi wokusebenza ngokuvamile ngu-98.6% futhi umkhathi omkhulu phakathi kokungasebenzi ngu-8,000 amahora. Umthengisi weJalimane wabonisa ukuthi kukhona ukugcina kwezishinisi ngokuphansi kuka-55% emva kokushintsha kwi-adaptive pulse control yethu. Ukuguqula kwezwe kusukela kwezinye izindawo zokusebenza kwezinsiza zezinkolelo futhi kwezinto zokuhlwa kuyavamisa ukuthi kubhekwe ukuthi kuyatholakala ukuthi kuyasebenza kwezinsiza zezinkolelo, izihlangu, nokugcina amandla. Imishini yethu iyatholakala ngokuthi iyasebenza ngokuvamile ngokuthi iyasebenza ngokuvamile (EtherCAT, Modbus) futhi iyasebenza ngokuvamile ngokuthi iyasebenza ngokuvamile. Sihlanganisa futhi ukuthuthukisa kakhulu futhi ukuthuthukisa umsebenzi, ukuthi kubhekwe ukuthi kuyasebenza ngokuvamile kwezindawo zokusebenza zezinsiza zezinkolelo. Ishinisi ngisho elinye liyaphatha i-testing yamahora angu-72 ngaphambi kokuthunywa, futhi siyagcina i-hotline yokuqonda ngokuvamile. Ngokuthi sikholwa ekuthuthukiseni futhi ekuthuthukiseni umthengisi, imishini yethu yokuqondisa i-CNC EDM yidalelwe ukuthi ibe yinkimbinkimbi, inkimbinkimbi, nokuthuthukisa umsebenzi ngamahora angu-decades.

Imibuzo Evame Ukubuzwa

Izinkulungwane zizinga ziphi zokubhala kwe-CNC EDM?

Izinkulungwane zethu zinakubhala izinkulungwane ezinamandla okuhambisa umoya, ngaphandle kokuthi ziyisiphi isimo sokugcina, kubandakanya izinkulungwane zokugcina, isitayile esingavamile, izinkulungwane zase-Nikeli, i-titanium, i-carbide, futhi nange-polycrystalline diamond. Izinkulungwane ezingavamile akazange zibe yizinkinga.
Ngokusebenzisa izihlangothi zokusebenza, sizakwenzela amaphuzu angaphezu kwe-0.3 mm. Uma kudingeka ukubhala amaphuzu angaphezu kwalokho, kufuneka kusebenzise izihlangothi ezithile. Sisiza ngokuthuthukisa izindlela zokusebenzisa ukuqondisa ukuthi kungakwenzeka na.
Kukhupha izinkampana eziningi kakhulu kuzokwenza ukungabi nolayeli lokugcina (recast layer) futhi ukubhala kwesifazwe sibonakalisa kahle. Ukukhupha ngolaser ubuyisiza kakhulu kumazinkampana amancane kodwa kusho okuningi ukuthi kufuneka kwenziwe imisebenzi yekhupha emva kwalokho. Sisiza ngokuchaza izimiso zokulinganisa.
Izimodeli eziphathelene ngezincwadi ziyadinga i-380-480V, isithathu-siphase, 50/60Hz, futhi ngokwegcina i-15 kVA. Indawo yokubhalwa yomkhombisi yizilinganiswe ngemitha eyi-2.5 x i-2.0, nokhupha kwe-2,500 kg.
Yebo, izimkhombisi zethu ze-CNC EDM drill zisiza ngokukhulula kwezilayili, ukuguqula izihlangothi ngokuzenzakalelayo, nokubheka ngaphandle. Abaningi abasebenzisi bavuselela izishwa zokubusa ngaphandle kokubona ngemini yezinkanyezi.

Izihloko Ezihlobene

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Ubufakazi Bamakhasimende

John Smith, Umhleli wezinkqubo zokuphatha amasimbi, i-USA
Ukuchaza Okuhle Kakhulu Nakwezinkimbinkimbi

Sisebenzisa umkhombisi we-CNC EDM drill owaKuChuang Yuan ngaphezu kwezinyangasemibili kwezinhlangano zethu zokwakha izinto zokuhamba ngamaphoyinti. Izimkhombisi zibeke izishwa ezintathu ngemini ngaphandle kokudluliswa kakhulu. Ububanzi bezinkampana bube khona kahle kakhulu, abangabi nolayeli lokugcina (recast layer) futhi ububanzi bube phakade. Isigaba sokusiza sibhekise kahle futhi sibhekise kahle. Sisiza ngokuthenga umkhombisi wethu woku-4.

Michael Brown, Umphathi wezindawo zokubhala, iJalimani
Isivinini esihle kanye nesisebenzo esihle

Ngoba sibhala izinkampani zokubhala, sizofuna i-EDM drill esebenza kahle ukubhala izihlangothi eziningi kwezincwadi zokubhala. Isikhombisa seChuang Yuan sisiphakeme kakhulu. Ukubhala kwesikhombisa sokubhala ne-CNC esingasithandabuzi sivinca isikhathi sokubhala kakhulu. Sivinca isikhathi sokubhala ngemibili yezigaba zesi-30 futhi sivinca ukuthi izihlangothi zibe yisikhathi esifanayo. Siyathandaza kakhulu kuzo zonke izindawo zokubhala.

Thola Isilinganiso Samahhala

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edm drilling edm hole drilling edm hole drilling machine small hole edm machine super drill edm edm super drill machine edm hole drilling machine for sale imishini yokuqondisa yocnc edm imishini yokuqondisa i-cnc edm cnc drill edm isikhombisa sokuphakama ukudlula kwezinyathelo zokudlula ngokushesha ukukhanyisa kwe-EDM kwezindawo ezide imishini yokuqondisa i-edm eyasebenziswe ukukhanyisa kwezindlela zokukhanyisa ngomkhono wesithili edm drill for sale isikhombisa esincane sokuphakama isimangaliso sendawo yokudrill edm
Ukuthembeka okungafanele kwezincwadi zokubhala

Ukuthembeka okungafanele kwezincwadi zokubhala

Imishini yethu yokuqondisa i-CNC EDM ithamela kulezi zindawo apho ukuthamela okuzenzakalelayo akwazi. Ngokusebenzisa ukuthamela kwesikrini sokubhala nokugenerate kwe-pulse emphakathi kakhulu, sizokwazi ukufumana izihole zokulinganiswa ngokulinganiswe ngaphakathi kwe-±0.01 mm nokufinyelela kwesikhumba sokuhlela ngokulinganiswe ngaphakathi kwe-Ra 0.2 µm nakho kulezinto ezinamandla kakhulu ngaphakathi kwe-HRC 75. Lokhu kulomthelela kakhulu kubalwa kwe-turbine yasezulwini, izihole zokuphatha amadolo esifundo, nezihole zokukhipha isiliva. Indawo yezinkampani zaseMjerika eyisebenza ngamadolo wabeka ubuncinane be-90% emva kokuguqula kumishini yethu. Ukudibaniswa kwe-linear glass scales ne-thermal compensation kusiza ukuthi kubhekwe ukulinganiswa ngokuphelele kwezindlela zokuproducwa ezenzakalelayo. Ngaphezu kwalokho, ukudibaniswa kwe-adaptive control okwethu kuyenza ukuthi kubuyekezwe ngokuzenzakalelayo iziphakamiso ukuze kubhekwe ubukhulu bezihole, futhi kubeka ubuncinane bekuthinteka kwe-operator.
Ukuthuthukisa Okuphelele Kwesivuno Sokuproducwa

Ukuthuthukisa Okuphelele Kwesivuno Sokuproducwa

Imishini yokuqondisa i-CNC EDM yadesigniwe ukusebenza ngaphandle kokulindelwa. Ngekuphatha okuzokwenzeka kwezinkampani zokubhala izinkampani eziningi (ATC) ekhona kuzo i-electrodes ezingama-20, isikhungo sokuxhumana nesiroboti, nokukhangela ngendlela eya kusuka emuva, ungasebenzisa umsebenzi wakho ngomso. Umthunywa wezinsizakalo zemoto eJalimane wabone ukusebenza kwe-98% futhi wabeka amathuba okusebenza ngaphandle kokulindelwa ngama-40% ngokusebenzisa iphakheji yethu yokusebenza ngaphandle kokulindelwa. I-CNC enezinkampani zokusebenza kwi-Windows ibonakalisa ukuphawula ngokumangalisayo nokuhlanganisa nezinkampani zokuphawula umsebenzi (MES). Imishini yethu yafaka futhi ukuphatha okuzokwenzeka kwezinkampani zokubhala izinkampani eziningi (ATC) kwezinkampani zokubhala izinkampani eziningi (electrode wear compensation), okuvumela ukuthi izinkampani zokubhala izinkampani eziningi (hole diameters) zibe yisibonelo esifanayo ngaphandle kokuphatha ngokwamanje. Lokhu kukhangelwa ngaphandle kokulindelwa kuyabusa ukuthi umsebenzi uyakhangelwa ngaphandle kokulindelwa kodwa kuyabusa futhi ukuthi umsebenzi uyakhangelwa ngaphandle kokulindelwa, okuyisici esibalulekileyo sokusebenza kwezinkampani eziningi.
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