Isikhombisa Sokubhala Isikhumbi: 3,000 Amasikhumbi/Ihora Ngokuphathwa Kwe-±0.005mm

Zonke Izigaba

Imishini Yesiphequlwane Sokusebenza Kakhulu Yokubhala Amaphuzu Amanzi Okukhula Ngokupheleleyo

Imishini Yethekisi Yokubhala Amaphuzu Amanzi Yethu iyakhiwe kubabili abanomthwalo wokusebenza ngokukhula kakhulu, nokubhala amaphuzu azipheleleyo amancane emithwalo eyinkimbinkimbi ephambili. Isebenzisa ukusebenzisa kwesibonelo sokugcina isikhathi sokugcina isikhathi, isiphumo esisodwa ngokupheleleyo siyisikhombiso se-±0.005 mm kanye nezinhlobo zezinye zokubhala izihlangothi ze-Ra ≤0.8 µm, okuyisifundo esihle kubhala amaphuzu ayesifueli yesikili, amaphuzu ayesifueli yemithwalo yezempilo, kanye nezihlangothi zokubhala amaphuzu ayesifueli yemoto. Le mshini inika isikhathi sokubhala isikhathi esingaphezu kwezinkulungwane ezintathu zezihlangothi ngamahora, isondla isikhathi sokusebenza ngokupheleleyo ngokuphela kwe-40% kulokho okwenziwa ngokusebenzisa isikhathi sokugcina isikhathi. Ngekuthatha isikhathi sokugcina isikhathi sokugcina isikhathi, isikhathi sokugcina isikhathi, kanye nesikhathi sokugcina isikhathi sokugcina isikhathi, isiphumo esisodwa ngokupheleleyo sisebenza ngokupheleleyo kuzo zonke izindawo zokusebenza. Izindlela zokusebenzisa ziyashiyela izihlangothi zokuvula izihlangothi zokuvula izihlangothi, ukubhala amaphuzu ayesifueli yemithwalo yezimpilo, kanye nezihlangothi zokubhala amaphuzu ayesifueli yediesel. Umthwalyeli we-Auto yeJalimane usebenzisa imishini yethekisi yokubhala amaphuzu ayesifueli yethu ukubhala amaphuzu ayesifueli aye-0.3 mm emithwalo yekhanda, isondla izindlela zokusebenza ngokuphela kwe-25% kanye nokuphakama kwezindlela zokusebenza ngokuphela kwe-60%.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukufakwa Kwemikhala Yokuhlisa Kwe-Blade Yezimoto Yokuhamba Kwezinye Izingxenye

Umphakeli wezinto zokuhamba kwe-Europe wadinga ukufakwa kwemikhala yezimoto yezinkampani yezinkampani ezingaphansi kwe-nickel, okuyisibonelo sezinkampani ezinkulu. Ukufakwa kwezindaba zokufakwa kwenza amakhanda amancane nokuphatha kwezindaba zokufakwa, okwakha izindlela zokuthengisa. Isithu sakithi sokufakwa ngokushisa, esinamandla okushisa okuphelele nokusebenzisa amanzi angafakwanga amandla, sifakile imikhala engu-200 ngalokho ngalokho ngamahora angu-3, futhi sifakile isilinganiso sesilinganiso se-±0.01 mm futhi akukho makhanda okubuyiselwa. Le solusiyoni yavuma ukuthi ukuhlisa kwezinkampani yasonge ngu-15% futhi yamenyula isilinganiso sokugcina kusuka ku-8% ku-1%. Umphakeli manje uyasebenza ngamashishi amathathu ngosuku, uyaproducisa amabhledi angu-5,000 ngomnyaka, futhi wabuyisela izinkampani ezimbili eziningi.

Ukuproducisa Kwezikhala Zemikro Kwezincwadi Zokusebenza Emazolweni

Ikompani yemithombo yezempilo ema-USA iyadinga izikhumba ezihlanu, ezingenaburra, zezinkulungwane zesi-0.2 mm kwezinculungwane zesi-stainless steel. Ukudrill ngolaser obuyiswe ngokwesibonelo kwalisha izikhumba zezinhlobo zokugcina izindawo zokugcina amandla. Isivinini sase-Spark Drilling Machine sathi sesisebenzisa i-electrode esihle futhi sasisebenzisa ukulawula okuphathelene nendlela yokusebenza kwayo, kwenza izikhumba ne-Ra 0.4 µm futhi akukho ndawo yokuqondwa kwamandla. Isikhathi sokusebenza saphakanyiswa kusukela ku-45 sekondi ku-18 sekondi ngalokho, futhi isiphumo sokuproducwa sakhuphuka ku-99.5%. Lokhu kusiza ikompani ukufikilela kwezimali zika-FDA futhi kuvumela ukuphakanyiswa kokuproducwa ngamashumi mabili ngaphandle kokudibanisa indawo yekhaya.

Ukudrill kwezikhumba zama-Diesel Injector Nozzle

Umphathi wezinto zokusebenza kwezimoto eNjani wabizwa ngokubizwa ngokuzimisa izikhumba zesi-0.15 mm kwezikhumba zama-diesel injector nozzles. Isivinini sase-Spark Drilling Machine sasinezindlela zokubeka izikhumba ngokulinganisa ngokuphathelene ne-±0.003 mm futhi nezindlela zokuhlela ngokuphathelene ne-0.5 µm. Ngokudibanisa itable yokuqonda ngokuzinga, sizakwakha ukusebenza okuphambili kwezikhumba zesi-1,200 ngamahora. Ukudluliswa kwezinyama kuhlelwe, kunciphisa izinyama ngamashumi ayisigibili. Umthengisi wabuyisela umlando wakhe ngeminyaka emibili ne-14 futhi wadibanisa amagunya amabili angaphezu kwalokho.

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Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngonyaka wa-2003 eTaizhou, Jiangsu, eChina, yisilisa esikhulu sokuproducisa imishini yezibalo. Imishini yethu yaSpark Drilling yisiphelo sesifundo sezinkampani zethu zokusebenza kweEDM, yadlulisekile ukuthi ibe yinkimbinkimbi yokubhekana nezinkinga zezindustria zasezweni lonke. Umsebenzi wokuproducisa uqala ngokukhetha izinto ezinamandla: isilisa esikhulu secast iron sokuqala sokumishini kusivumela ukuthi kuvuleke amaphuzu, ngakho-ke izibhalo zokugcina izindlela zokuhambisa nezindlela zokuhambisa zokufunda kuzoba zingaphezu kwe±0.002 mm. Yonke imishini iphinda iphinde isebenza ngemihora engu-72 ukuze ikhankanyise ukuthi iyasebenza ngempilo. Isilisa sethu sasemishini sisetshenzisa abasebenzi abangu-150 obabhekene nesayensi nezingenieri zokuthuthukisa nezokuphatha abangu-20, sithola imishini yaSpark Drilling angu-500 ngonyaka. Sihambisa ku-mazwe angu-20 futhi kangangako, kungakhathaliseki iGermany, iUSA, iJapan, neBrazil, sisebenzisa izindustria zokuhamba kwemoto, zokusebenza kwezinhloso, zokusebenza kwezincwadi, nezindustria zokusebenza kwezincwadi. Izindustria eziphakeme zisebenzisa imishini yaSpark Drilling ukudlula amaphepha amancane emagumbi okukhanya, emaphepha ayezintambo zokuhamba, emaphepha ayezintambo zokusebenza kwezinhloso, nezincwadi zokubhala. Imishini yethu inezinkampani zokusebenza kweCNC ezinkulu, izinkampani zokushintsha izinto zokusebenza ngokuzenzakalelayo, nezinkampani zokujonga ngokushesha, ukuthi kungakho ukuthi kuselwa umsebenzi. Isibonelo, indawo yezincwadi yaseJapan yasebenzisa imishini yethu yaSpark Drilling ukudlula amaphepha angu-0.1 mm emaphakathi amancane, futhi yafika ekupheleni kwe-99.9%. Sinenza ukufundisa konke futhi sisenza usizo emuva kokuthengiswa, nokuthi izinto zokushintsha ziyatholakala ngemihora engu-48 ngaso sonke isikhathi. Ukuthi sithemba ukuthuthukisa kubonakala ngokuthi sitholakala kwe-ISO 9001 futhi sitholakala kwe-CE. Ngokuhlanganisa izindlela zokusebenza zaseGermany nezindlela zokusebenza zaseChina, sithola ubungozi obukhulu. Uma ufuna imishini eyodwa noma umgqa wokusebenza ngokuphelele, imishini yethu yaSpark Drilling iyakwakhiwa ngokwesilinganiso sakho. Khonza namthu ukuthuthukisa ukusebenza kwakho kwezibalo futhi ukuthuthukisa indawo yakho yezindustria.

Imibuzo Evame Ukubuzwa

Izinto zizingeni ziziphi okufanele isivinini sase-Spark Drilling Machine sisebenzise?

Imishini yethu yokubhula ngokushisa iyasebenza kumazinto okuphathwa umoya, kungakhathaliseki isitayile esikhanyayo, isitayile sokwakha izinkukhwe, amasilayidi we-Nikeli, isitayile se-Titanium, nokhwe. Iyasebenza kahle ekubhuleni amaphepha amancane kwezinkukhwe zokuhamba kwemoto, isitayile sekholi yesithili esihlukanayo, nesitayile sekholi sesikhanyayo sezinhlangano zokuphatha imoto.

Ukuthi kanjani imishini yokubhula ngokushisa iba nezinkambo zokuphepha kahle?

Ukuphepha kahle kufinye ukusuka kwezinkambo ezimbili: ubunzima bezinkambo zomshini, ukuphepha kahle kwezinkambo zokuphatha ngokushisa, nokuthi ukushisa kuyabizwa ngokuzenzakalelayo. Isistimu isebenza ngokuzenzakalelayo ukubuyekeza ukugcina kwezinkambo zokubhula, ukuchaza ukuthi ukuphepha kwezinkambo kuyaphila ku-±0.005 mm.

Ukuthi ukuphepha okuphezulu kubani?

Ngokuvamile kwezinkambo zokuphatha nokubhula kwezinkambo, imishini yethu yokubhula ngokushisa iyabhubhula amaphepha angu-3,000 ngamahora uma amaphepha ayincane. Umzekelo, amaphepha angu-0.3 mm kusitayile siyabhubhula ngamaphepha angu-1,200 ngamahora.

Ngokuthi ngakwenzeka ukuthi le mshini ibe yezinkambo zokusebenza ngokuzenzakalelayo ngaphandle kokusebenza kwabantu?

Yebo, isithu sakithi sokufakwa ngokushisa singaqondana nezinkampani zokufaka nokususa ngokuzimisa, okunika umsebenzi wokungafakwanga ngokuphelele. Lokhu kuyisifundo esihle kakhulu kumaphakeli abanamandla okuproducisa ngokuphelele nokuthi iqembu lingaphansi kwezidingo zokuthi liyisifundo esihle kakhulu.

Ukuthenga kuthi kusiza abalungisi besebenzisa ngaphandle kwemizini?

Sisikhipha izindlela zokuhlola ngendlela engafihli, ukufaka isikhombisa esibhakweni, nokufundisa. Ngamaphoyinti wokusebenza e-Europe, e-America, ne-Asia, sibhekise ukuthi kubhekwe ngokukhawuleza. Izinkulungwane zokusebenza zihambiswa ngemihla emibili.

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Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

U-John Mitchell, Umngani wezokuphepha kwe-aerospace, i-USA

Ukunemba Okungavamile Nokwethenjelwa

Sibayisebenzisa i-Spark Drilling Machine ngeminyaka emibili nesithathu kuzo zizinto zokuphepha kwe-aerospace. Iyakhokha amaholesi aye-0.3 mm ngokuphelele kanye ne-accuracy ya-±0.008 mm, okunquma ukuthi kuhlwa ukugcina kwezinto ezilungile ngeminyaka emibili nesithathu. Isikhombisa sisebenza ngasinye ngeminyaka emibili nesithathu ngaphandle kokufuna ukusebenzisa okuningi. Ukusupporta kwemfundo yase-Taizhou Chuang Yuan kuyisikhathi esikhawuleza nokuthi kuyisiphephelo.

UDokotela Emily Chen, Umehluko Wokusebenza Kwezilwanyana, Kanada

Kuvuzele umsebenzi nokulungiselela

Ikompani yethu yezinkampani zokusebenza kwezilwanyana zisengenisa izimboni ezimbili zokudlula ukusuka kwe-Spark Drilling Machines ukusukela kwezinkampani zokuphakama kwezincane. Isikhathi sokudlula sibuyiswe ngamashumi ayisihlanu (50%) kulowo esidala ngaphansi kwesikampani sethu se-EDM, futhi ubukhulu bekhozini kubuyiswe kakhulu. Sifumene ukuzinikela kwe-FDA ngokushesha. Ukubuyiselwa kwemali (ROI) kwenziwa ngeminyaka eyisigcwele (10).

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

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Ukuphatha Okuphelele Kwemiphumela Yokudlula Ukusiza Ubukhulu Bekhozini

Isimboni sokudlula se-Spark Drilling Machine sisebenzisa isikhombisa semiphumela esihigh-frequency esingasendaweni, esinika amaphumela okudlula okuhlanganiswa, okunciphisa indawo yokubuyiselwa kwe-recast layer ne-heat-affected zone. Lokhu kwenza ukuthi izinkhozini zibe nzima, zingasolwa ngoburra, nokufana nesikhundla sokugqamisa se-Ra ≤0.4 µm, okunconywa kakhulu kumaqembu we-aerospace ne-medical. Isistimu sibuye sibuye sivumela imiphumela yokudlula ngokuzenzakalelayo ngokuchaza umthwalo wokusebenza kanye nokugqamisa kwe-electrode, okunika ubukhulu obuhambisana phakathi kwezinkhozini ezingaphezu kwezinkhulu ezimbili (2000). Kulesi sikhathi esizayo, umthwalo wokusebenza we-turbine emaNjemanini wabona izinkhozini zezimilimita eziyisibili (0.2 mm) ngaphandle kokubonakaliswa komicrocracks, futhi waphumelela kwezivivinyo zokuvikela kwe-aviation. Ukuphatha kwe-miphumela kwenza ukuthi i-electrode ibe yisikhathi eside ngamashumi ayisithathu (30%), okunciphisa izindleko zokusebenza.

Ukudrill ngokukhawuleza nge-precision servo system

Iyaphakanyiswa ngesistimu yeservo esiphambili, isithombe sespark drilling machine sifika ekuthinteni kwezinkambo zezikhathi zokuthinta ezingu-3,000 ngamuhla ngokuphathwa kwe-±0.005 mm. Umkontroli weservo uyabeka iphuzu ngokucophelela futhi uyagcina ukugcina kwezinkambo ngokushesha. Lokhu kubonakala kahle kuzo zonke izinhlangano zokuproducwa kwezinkambo zokuthinta amafuel injector nozzles, apho umthunywa wezizwe zaseNingizelini yasendulo yadonsa ukuproducwa ngokuphakeme kwe-60% futhi wabeka isikhathi sokuthinta ngokuphakeme kwe-40%. Isistimu sisebenzisa ukusuka kwezinkambo eziningi ukuze kuthintwe izinkambo ezingavamile, okuyenza ukuthinta kwenza ngokwanele. Ngokusebenzisa ukuphrograma kweCNC okufanelene nombuso, nokuthinta okuphambili kwezinkambo zokuthinta kwenziwa ngokuphelele.