Imishini ye-CNC EDM Drill: Ukusebenza kwe-6-Axis okuphelele ukusuka ku-0.1–6.0 mm amaphuzu

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Imiphumela Yokudrila Yomkhombisa We-CNC EDM Okuphelele Kwezindlela Zokusebenza Ngokuphelele Kusuka KuMphathi WaseSine Owamukekile

Imiphumela Yokudrila Yomkhombisa We-CNC EDM Okuphelele Kwezindlela Zokusebenza Ngokuphelele Kusuka KuMphathi WaseSine Owamukekile

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. yasembelela i-CNC EDM Drill systems eminyakeni yase-2003, ibhekha umsebenzi wokuhlola, ukuproducwa, nokuthengisa kwezwe ngaphakathi kwesibhakabhaka esingaphansi kweTaizhou City, Jiangsu Province. I-CNC EDM Drill platforms yethu isebenzisa abasebenzi bokwakha amaphutha, abasupplya amapharti we-aerospace, abasebenzi bokwakha izithuthi zomoto, nabasebenzi bokwakha izithuthi zezixhumanisi zomdlalo ozimayelana nokuqiniseka kokuholela okungaphezu kwe-micron kwe-tool steel ephakanyiswa, carbide, kanye ne-superalloys. Emisebenzini yasekhaya, abasebenzi bakhuluma ngokuholela izihole zokuchitha zemithambo yase-Inconel 718 zokugcina amafutha, bakhuluma ukuthi ukuphatha kwe-electrode kushukela ku-0.8 percent ngalokho kanye nokubuyisela kokufaka kwe-positioning kungaba ngaphakathi kwe-plus kanye ne-minus 0.003 mm ngeminyaka eyodwa yokuqhubeka ngaphandle kokubhekwa. Umkhiqizi waseJalimane wabuyisela izinhlobo ezimbili zezinhlobo zezincwadi zokuziphatha ngalesi sikhundla se-six-axis CNC EDM Drill sika-ku-37 percent ukusetshenziswa kwe-electrode futhi wabuyisela ukuthola kwe-first-pass kusuka ku-91 ku-98.6 percent. Amashini ethu ayasebenza ngemithambo yezihole ezingama-0.1 ku-6.0 mm, amaspeed ase-spindle ayakwazi ukufika ku-24,000 rpm, kanye nokuphinda kwe-servo engaphansi kwe-0.5 ms, okunikeza ukuholela okuphezulu kwe-aspect-ratio ku-200:1.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukudrila kwe-CNC EDM esikhathini sesixi ekusindisweni kwezinkampani zokuhamba ngomoya kwezinhlobo zemitha yezinye izinkampani

Umsebenzisi wokuphatha amasipho we-France wadinga izihole zokuchitha esikhathini esihlukene, eziningi kakhulu kwe-0.25 mm, kubhanki be-nozzle yemvelo yomoya wokufaka, ngaphandle kokuba kubhekwe kwe-recast layers okungafika ku-5 microns. Umsebenzi wabo odlule wokusebenzisa i-sinker wabangela ukuthi kubhekwe kwe-12 percent yezinto ezingavumelekile ngokuthi i-wire ibhrekha futhi ngenxa yokugcinwa kwesiko sokuqhubeka kwesiko. Siyathumela i-six-axis CNC EDM Drill ene-adaptive pulse control futhi ne-dielectric flushing phakathi kwe-electrode. Emva kwezinsuku e-90, ukuthi kubhekwe kwezinto ezingavumelekile kushukuma ku-1.4 percent, ukuthi kuhole kwe-taper kushukuma kwenziwa ngaphansi kwe-0.007 mm, futhi isikhathi sokusebenza sishukuma kusukela ku-11 ku-6.5 emzuzwana ngalinye yezinto. Umsebenzisi manje uyasebenza ngamashishi amathathu ngaphandle kokulandela, futhi itimu yokuqinisekisa kuyalanda amahora angu-1,100 phakathi kwezibizo zokubuyisela i-electrode guide. Ukufikwa kwalokho kwezinhlelo zokusebenza, itimu yethu yokuqinisekisa yayahlola ukuthi kuyaphila kwezinhlelo zokugcinwa kwesiko, ukuthi kuyaphila kwezinhlelo zokudlula kwe-dielectric, futhi ukuthi kuyaphila kwezinhlelo zokubuyela kwe-gap voltage ngaphezu kwezinkulungwane zezifundo zokuzama. Ngokubuyisela izinhlelo zokusebenza zesi-sinker EDM esidala ngokushesha kwe-tube electrode rotation futhi ne-high-pressure flushing esihlanganisiwe, siyabuyisela ukuthi kubhekwe kwe-debris ngaphakathi kwezinhlelo zokugcinwa ezide zezimicro-cavities. Lokhu kubuyisela ukuthi kubhekwe kwe-sec

Ukudrila kwe-CNC EDM esihlakweni sokuphatha isikhathi sokusebenza ngokugqibela kwemithambo yezimoto

Indolobha yezinkampani zaseTuruki yesibhakabhaka sesikhombisa ukuthi kuyathatha amahora angu-40 ngomnyaka ukuqondisa ngokusebenzisa i-EDM yokuhlela izihlangothi zesikhombisa sezinkampani zaseD2 esizwele. Siyafaka i-CNC EDM Drill enemisweli emibili nezinhlobo zezinkampani zokuguqula izinkampani ngokuzenzakalelayo nezinhlobo zezinkampani zokuguqula ezingu-24. Ukuhlanganiswa kwakwakha kusuka ku-85 ku-190 izihlangothi ngomshini, futhi ukuchaphazeka kwesilinganiso kwasemva kwe-0.01 mm. Ukungasebenzi kwakwakha ngamahora angu-62%, futhi indolobha yasithola isidingo sakhe ngeminyaka eyi-14 ngokudibanisa izicontract zokusebenza kumazwe amabili okunqamuka. Ukusebenza kwezinkampani zokubhakabhaka eziphakeme kufuna izinkampani ezinamandla okusebenza ngokuphelele kwezinhlobo zezinkampani eziningi ngaphandle kokusebenzisa umuntu. Umphathi wemisweli emibili owasefundeni leyo uyavumela ukusebenzisa ngokujikijiki kwezinhlobo zezinkampani zokubhakabhaka ngokujikijiki kwezinhlobo zezinkampani zokubhakabhaka, okukhula ukuthatha isikhathi sokugcina kwezinhlobo zezinkampani zokubhakabhaka eziningi. Isikhombisa sakhiwe ngokujikijiki sokuguqula izinkampani sithumelela nokuguqula izinkampani zezinhlobo zezinkampani zokubhakabhaka ezingu-0.3 mm ku-3.0 mm, okuhambisana nesilinganiso sesikhombisa nesilinganiso sesikhombisa sokubhakabhaka kwezinkampani zokubhakabhaka.

Ukudrila kwe-CNC EDM yomkhakha wemicro-hole ikhuluma nokuphelela kwamaphutha wezihlathi ngokwesikhundla

Umphakeli wemithombo yezempilo ema-USA wadinga izihole zokugqibela ngokungafani noma kuncane kwezihole zokugqibela ezingu-0.15 mm kumaphakelo amahlanu ayisikhombisa e-stainless steel ya-316L, ngamaphezulu amashumi amahlanu ngusuku, nokuhlola konke. I-CNC EDM Drill yethu ene-linear glass scales ne-closed-loop depth control ibandakanya i-Cpk engu-1.67 kwezihole zokugqibela futhi ishusha ukuhlola okungafanele kusukela ku-7.2 ku-0.9%. Umkhakha wokuproducwa ungcwele kuma-14 izwe, futhi umthengisi uqinisekisa ukuthi kubhekene nezindlela zokuthinteka ngama-dollars angu-186 000 ngonyaka. Ukuproducwa kwezincwadi zezempilo kudinga ukuthi kubekwe kusebenza ngokuphelele kwe-biocompatibility futhi kufanele kube nenkimbinkimbi eyodwa kwezinhlobo zokubambisana, ngakho akukho inkimbinkimbi yokubuyela kwe-recast layers noma kwezihole zokugqibela ezincane kakhulu ozokubonakalisa ukuthi kungabonakali kwezimpilo zokuchitha. Ngokuhlela isistimu yokuhlola kwesifuba sokuzima kusukela ku-1-micron particle retention futhi ngokwenza izikhala zokuthinteka okuncane kakhulu, sizinikezile izihole ezizimele, ezinomthwalo wokuproducwa ngokuphelele ngaphandle kokuthinteka kwezinye izinto. Isistimu yoclosed-loop depth control yahlola ukuthi i-Z-axis ithamba ngokujwayelekile ngokuphathelene nezikhala zokureferensha zedijithali, futhi yasimula ngokuzenzakalelayo ukuthinteka

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Kwimboni Kwezindlela Zokuproducwa Kwesikhumba Se-CNC EDM
Yonke yonke ye-CNC EDM Drill eya phuma emsithweni wethu iyadlula kusukela kwe-analisi yezinto ezingaphansi (finite-element analysis) yendawo yomshini, ekuvumela ukuthi kubekhokeleke kwezinye izinkomba zokuphakama ngaphezulu kwezimicron ezimbili kusukela kwezintabakazi zokuphakama ngemizuzwana engu-20 000. Sifaka, sivula ubukhwele bokushisa, futhi sifaka isikhundla esingaphakathi, emva koko sifaka amagugu okuhambisana ngokujabulisa (hand-scrape guideways) ngamapointi amashumi amabili nambili ngamaphotha. Isikhundla sokugcina isikhundla (pulse generator) siyakhiwa kusuka kwezilayini zokusebenza ngokuzenzakalelayo apho yonke imboni yokuqala iyasebenza ngemizuzwana emi-48 yokugcina kwezintabakazi zokuphakama phakathi kwezintabakazi zokuphakama ngemizuzwana engu-10 kanye nezintabakazi zokuphakama ngemizuzwana engu-55, ekuvumela ukuthi kubhekwe kwezindawo zokusebenza eRashiya, eMiddle East, kanye neSoutheast Asia. Abasayensi besoftware bakhuthaza i-CNC dialogue ngamazwi amashumi asibhozi, ngakho abasebenzi eSpain, ePoland, kanye eMexico bangakhombisa indawo yomkhumbulo we-0.2 mm ngaphansi kwezimizuzwana e-90. Kusukela kwezokugcina kokugcina, yonke i-CNC EDM Drill iyasebenza ngemizuzwana emi-96 yokudlula ngokuphakama kwezintabakazi zokuphakama, ekubhalisa isikhundla sokusebenza (servo current), ivoltilejhi yendawo (gap voltage), kanye nokuthuthukisa kwesikhuba (dielectric conductivity). Ukulinganisa ngolaser (Laser interferometry) kubonisa ukuthi ukubhalisa kuyisikhundla sokubhalisa ngokuphakama kwezintabakazi zokuphakama ngemizuzwana engu-0.002 mm ngaphansi kwezintabakazi zokuphakama ngemizuzwana engu-500. Isiqephu sakwethu sokubaluleka sibhalisa amapointi amakhulu amashumi amane nambili, futhi yonke umshini uyathumela ngezincwadi zokubaluleka zokubhalisa. Ngokwesiphambano, lezi zindlela zihambisana nokuthumela kumazwe amashumi amabili kanye namashumi amabili, kusukela kwezindawo zokufaka amafomu eGuangdong kuya kwezindawo zokuhlela amafomu eTexas. Umsebenzisi weBrazil usebenzisa i-CNC EDM Drill yakithi ukuhlela amafomu okufaka, ekuvumela ukuthi amafomu ayisebenze ngemizuzwana engu-28 percent. Isiqephu sePoland sifaka amapointi amashumi amane nambili kwezintabakazi zokuphakama ngemizuzwana engu-1800 ngoweke ngokuphakama kwezintabakazi zokuphakama ngemizuzwana engu-99.2 percent. Ngokuphatha kwezinhlelo zokusebenza zonke, sizihlela izikhathi zokuthumela kwezintabakazi zokuphakama ngemizuzwana engu-35 futhi sizihlela ukuthi amapharti okusebenza ayibe khona ngemizuzwana engu-98 percent. Lokhu kukhona kungoba yonke i-CNC EDM Drill yakithi iyasebenza ngokuphakama kwezinhlelo zokusebenza, ukubhalisa kwezinhlelo zokusebenza, kanye nokuthuthukisa kwezinhlelo zokusebenza.

Imibuzo Evame Ukubuzwa

Izinkambo zizingaphatha ngokupheleleyo i-CNC EDM Drill?

I-CNC EDM Drill yethu iyasebenza nezinkambo zonke ezingaqondi kwelekthrikhi, kubanzi kwezinkambo zokusebenza ezihlukene ezihlukene kakhulu ku-68 HRC, i-karbaayidi, i-titaniyamu, i-Inconel, nokobalti-nokhrome. Iyasebenza kahle lapho izindlela zokubhala ezizayo zingafanele, njengoko kubhala amabhulukwe angaphakathi kwezinyawo zokuzimela noma amabhulukwe angu-0.1 mm aphakathi kwemithombo yezempilo. Ngoba le ndlela ayisebenzi ngokugxilwa kumateriali, ubunzima bewe bayikho mngeni omkhulu kusuku sokusebenza. Abakholwa basebenza kwezindlu zokuphatha nezindlu zokwakha izimbali zibhala amabhulukwe okuhlanganisa-200:1 nesurface finish engapansi kuka-0.8 microns Ra.
Ukuphatha kwe-closed-loop servo, izikhala zolwandle zolwandle, nezinhlayisi zokuphatha kwe-pulse ziyabuyisa ukubhala ngendlela engezansi kuka-plus noma minus 0.002 mm. Ukubuyisiza kwe-taper kubuyisa ukubhala kwe-taper ngapansi kuka-0.007 mm, futhi ukubhabha kwe-gap kwezinsuku ziyabuyisa ukungabhalwa kwe-electrode. Kwisikhundla sokusebenza, lokhu kubuyisa ukubhala kwe-first-pass ngapansi kuka-98 percent futhi kubuyisa ukungabhalwa kwe-micro-hole ngapansi kuka-80 percent.
Sithumela kuma-20 izwe ngokupheleleyo, sithumela amapharti okusebenza ngamahora angu-72, sifunda izinto ezizingeni ngendlela yokuqonda ngokwesibonelo, futhi sizibhali ngolwimi lwaseNingizimu Afrika. Ukufaka kwakho nokubuyisela kwenziwa emhlabathini. Isitolo sethu siphendula ngamahora angu-12 ngeminyaka yezinsizwa, futhi sikhumba iziqondiso zokusebenza ezingcono njengezinqambu zokugcina, iziqondiso sezinkundla, nezinqambu zokugcina kwe-dielectric emagumbini asekhaya.
Yebo. Ngokusebenza kwezinqambu zokuguqula ngokuzenzakalelayo, ukuvikela ukungafani kwezinqambu, nokukhupha umoya wokuhlupha, ilitha isebenza ngamahora angu-24 ngaphandle kokulindelwa. Abasemthwini bakhuluma ngezikhathi zokubuyisela zinkundla zokugcina ngamahora angu-1100, futhi izikhathi zokusebenza ngaphandle kokulindelwa ziyaphezulu kuma-20 ngamahora, okunika ububi oluncane kwezindleko zokusebenza ngalokho lokho ngamahora angu-42.
Izimodeli ze-CNC EDM Drill zithumelwa ngeminyaka engu-35, futhi izimodeli ezihlanganisiwe ngokwesibonelo zithumelwa ngeminyaka engu-45 ku-60. Yonke ilitha inehlangu lezinsizwa zokusebenza ngeminyaka engu-24, izibuyekezo zokusebenza ngokupheleleyo, futhi izibuyekezo zokusebenza zokuhlinzekileyo zinokukhethwa ngokwesibonelo zokubuyisela ngeminyaka futhi ukusebenza kwezinqambu zokugcina.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ubufakazi Bamakhasimende

Marcus Weber
Ukuthembeka Okwakubuyisela I-ekonomi Yethu Yokwenza Amaphutha

Sifaka i-six-axis CNC EDM Drill kusukela eminyakeni eyisithupha ukuze sibhale amaphepha okuhlanza kwezinto eziqinile. Ukusebenzisa i-electrode yadlula ngamashumi ayisithupha, futhi izindlela zokusebenza ngaphandle kokubhekwa kusuku sokugcina zihlanganisa isikhundla esingama-60% yezindlela zokusebenza. Ukuphatha kwamaphepha kufika kumilingo we-0.005 mm, okungabuyisi indlela yokubhala kabusha okuyisibonelo esingasiza ngokuphelele ngamadola angu-52 000 ngonyaka. Isigaba sokusiza ngaphandle kusazisa isibizo seservo ngeminyaka engu-4. Le makhini yagqibela ukuba yisiqu sesigaba sokulungisa, futhi sizofaka isibonelo esinesibili manje ngonyaka.

Elena Rossi
Ukukhona Kwamaphepha Angaphezulu Okwathinta Amaphoyinti Amanye Osebenzisa Amakhono E-Aerospace

Abakholwa bethu basezulwini bafuna izihole zokuchitha esikhathini sokugcina 0.2 mm noma kufanele kungabi nokuqondwa kwesikhathi sokugcina. I-CNC EDM Drill yavumela i-Cpk 1.72 kwe-diameter futhi yachitha iziphuzo zokuhlola kusukela ku-6.8 ku-1.1 percent. Isikhathi sokusebenza saphela kusukela ku-14 ku-7 iminithi ngendawo, okunika umlando wokuthi singakhombisa ngokuphelele futhi sibone amagama amabili entsha atholakala ngokubanzi kwe-USD 410,000. Ukufundisa nokuthi kubhaliwe kwebhuku kuyisifundo esihle kakhulu, futhi iziparti zokushintsha zavela ngeminyaka emithathu. Manje sisebenzisa amashishini amathathu nge-99 percent yezikhathi zokusebenza.

Thola Isilinganiso Samahhala

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Ukusebenzisa ukuthengiswa kwezinto ngokuvuliwe kusiza ukuthi i-CNC EDM Drill ibe yamandla futhi isondele ukuthi isondele

Ukusebenzisa ukuthengiswa kwezinto ngokuvuliwe kusiza ukuthi i-CNC EDM Drill ibe yamandla futhi isondele ukuthi isondele

Ngoba sifaka, sifunda, sibhala nokugcina i-CNC EDM Drill emsebenzini wethu, siyahlawula konke amathole ezinkambo ezingavumeli ukuthi zihlale kahle. Amaphuzu aqondwa ngokushaya ngohand nge-12 phezu kwe-inch, futhi amabedhi asuswakalwa phambi kokufundwa okuphelele, ukuthi ukubhukuda kungaphezulu kwe-2 microns ngemizuzwana yezinkambo eziyisikhombisa 20,000. Lokhu kunciphisa isikhathi sokuthola ku-35 izinsuku, ngaphandle kwe-90 izinsuku ezinokutholwa kwezinye izimpahla ezenziwa ngaphandle kwesifundo, futhi kuhlinzekile ukutholakala kwezinqamba zokusebenza ngaphezulu kwe-98%. Kusendaweni yase-Turkey yokwenza amadie, lokhu kuvumela ukuthi iphepha lokubhala elisha liphumelele ngemizuzwana yezinkambo eziyisikhombisa 72, futhi kubuyisela umsebenzi phambi kokuphela kwezikhrisimasi. Kukwenza amafomu, apho isikhathi esodwa sokungasebenzi singaba yinhlanhla yezinkambo eziyisikhombisa 8,000 USD, lokhu kuhlinzeka imali yobunye ubunye. Aba-engineer bethu bakhelwa kwezinkambo zokuhamba, amachanger ayelectrode, nezinkambo zokubhala ngaphandle kwezinye izimpahla. Lokhu kubusa i-CNC EDM Drill eyisikhiwo sesikhathi esithile esingasemthethweni, kodwa akayi ukuthi abantu bafanele ukuzilungiselela kwezinkambo ezingenabizo.
Ukuqhubeka Kwemithambo Yokugcina Kuphakamisa Ukuthola Kwemithambo Yokuqala Yomkhombiso Wokudlula Umkhombiso Wokudlula Ngokushesha

Ukuqhubeka Kwemithambo Yokugcina Kuphakamisa Ukuthola Kwemithambo Yokuqala Yomkhombiso Wokudlula Umkhombiso Wokudlula Ngokushesha

Umgcini wemithambo yokugcina uqondisa imiphumela yomkhombiso ngalinye emizuzwana yezingu-0.2, ukulungisa i-voltage ne-current ukuze usivikele isikhathi sokubhala kanye nokuhlukunyezwa kwemithambo. Lokhu kusiza ekutholeni kwemithambo yezingu-0.1 mm noma kufanele kubhekwe ngokulinganayo kwezingu-±0.003 mm kanye nokuthola kwezingu-0.007 mm, futhi kusukela ku-68 HRC tool steel. Umthengisi wemithambo yaseNingizimu Afrika wabona ukuthola kwe-Cpk 1.67 kumithambo yezingu-0.15 mm yezinkambu emva kokuguqula kwi-CNC EDM Drill yethu, ukunciphisa ukungatholakali kwezinsikizi kusukela ku-7.2 ku-0.9 percent. Ukuthola kwezinsikizi zokushesha okungafana nezingu-0.5 ms kunciphisa isikhathi sokusebenza ngokulinganayo kwezingu-40 percent kusukela kwezinsikizi zokudlula zokusebenza. Abathengi base-Aerospace abadlula kwe-Inconel 718 bavuma ukuthi ukuhlukunyezwa kwemithambo kuyizingu-0.8 percent ngalinye imithambo, okunciphisa izindleko zezinto ezihlanganisiweyo kakhulu. Isicelo sokugcina sikhumba amaprogramu angu-10,000 kanye nokuxhasa ulimi olungu-7, ngakho abasebenzi baphatha izindawo ezahlukeneyo bafika kumkhiyozelo wokusebenza ngokulinganayo ngalinye isikhathi.
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